Ultrasound cavitation induced nucleation in metal solidification: An analytical model and validation by real-time experiments

Microstructural refinement of metallic alloys via ultrasonic melt processing (USMP) is an environmentally friendly and promising method. However, so far there has been no report in open literature on how to predict the solidified microstructures and grain size based on the ultrasound processing para...
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Autor*in:	Haijun Huang [verfasserIn] Ling Qin [verfasserIn] Haibin Tang [verfasserIn] Da Shu [verfasserIn] Wentao Yan [verfasserIn] Baode Sun [verfasserIn] Jiawei Mi [verfasserIn]

Format:	E-Artikel
Sprache:	Englisch

Erschienen:	2021

Schlagwörter:	Modelling Ultrasound melt processing Ultrasound Cavitation Nucleation of metal alloys Ultrafast synchrotron X-ray imaging and tomography

Übergeordnetes Werk:	In: Ultrasonics Sonochemistry - Elsevier, 2021, 80(2021), Seite 105832-
Übergeordnetes Werk:	volume:80 ; year:2021 ; pages:105832-

Links:	Link aufrufen Link aufrufen Link aufrufen Journal toc

DOI / URN:	10.1016/j.ultsonch.2021.105832

Katalog-ID:	DOAJ014482967

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callnumber-first	Q - Science
author	Haijun Huang
spellingShingle	Haijun Huang misc QD1-999 misc QC221-246 misc Modelling misc Ultrasound melt processing misc Ultrasound Cavitation misc Nucleation of metal alloys misc Ultrafast synchrotron X-ray imaging and tomography misc Chemistry misc Acoustics. Sound Ultrasound cavitation induced nucleation in metal solidification: An analytical model and validation by real-time experiments
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topic_title	QD1-999 QC221-246 Ultrasound cavitation induced nucleation in metal solidification: An analytical model and validation by real-time experiments Modelling Ultrasound melt processing Ultrasound Cavitation Nucleation of metal alloys Ultrafast synchrotron X-ray imaging and tomography
topic	misc QD1-999 misc QC221-246 misc Modelling misc Ultrasound melt processing misc Ultrasound Cavitation misc Nucleation of metal alloys misc Ultrafast synchrotron X-ray imaging and tomography misc Chemistry misc Acoustics. Sound
topic_unstemmed	misc QD1-999 misc QC221-246 misc Modelling misc Ultrasound melt processing misc Ultrasound Cavitation misc Nucleation of metal alloys misc Ultrafast synchrotron X-ray imaging and tomography misc Chemistry misc Acoustics. Sound
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title	Ultrasound cavitation induced nucleation in metal solidification: An analytical model and validation by real-time experiments
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title_full	Ultrasound cavitation induced nucleation in metal solidification: An analytical model and validation by real-time experiments
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title_sort	ultrasound cavitation induced nucleation in metal solidification: an analytical model and validation by real-time experiments
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title_auth	Ultrasound cavitation induced nucleation in metal solidification: An analytical model and validation by real-time experiments
abstract	Microstructural refinement of metallic alloys via ultrasonic melt processing (USMP) is an environmentally friendly and promising method. However, so far there has been no report in open literature on how to predict the solidified microstructures and grain size based on the ultrasound processing parameters.In this paper, an analytical model is developed to calculate the cavitation enhanced undercooling and the USMP refined solidification microstructure and grain size for Al-Cu alloys. Ultrafast synchrotron X-ray imaging and tomography techniques were used to collect the real-time experimental data for validating the model and the calculated results. The comparison between modeling and experiments reveal that there exists an effective ultrasound input power intensity for maximizing the grain refinement effects for the Al-Cu alloys, which is in the range of 20-45 MW/m2. In addition, a monotonous increase in temperature during USMP has negative effect on producing new nuclei, deteriorating the benefit of microstructure refinement due to the application of ultrasound.
abstractGer	Microstructural refinement of metallic alloys via ultrasonic melt processing (USMP) is an environmentally friendly and promising method. However, so far there has been no report in open literature on how to predict the solidified microstructures and grain size based on the ultrasound processing parameters.In this paper, an analytical model is developed to calculate the cavitation enhanced undercooling and the USMP refined solidification microstructure and grain size for Al-Cu alloys. Ultrafast synchrotron X-ray imaging and tomography techniques were used to collect the real-time experimental data for validating the model and the calculated results. The comparison between modeling and experiments reveal that there exists an effective ultrasound input power intensity for maximizing the grain refinement effects for the Al-Cu alloys, which is in the range of 20-45 MW/m2. In addition, a monotonous increase in temperature during USMP has negative effect on producing new nuclei, deteriorating the benefit of microstructure refinement due to the application of ultrasound.
abstract_unstemmed	Microstructural refinement of metallic alloys via ultrasonic melt processing (USMP) is an environmentally friendly and promising method. However, so far there has been no report in open literature on how to predict the solidified microstructures and grain size based on the ultrasound processing parameters.In this paper, an analytical model is developed to calculate the cavitation enhanced undercooling and the USMP refined solidification microstructure and grain size for Al-Cu alloys. Ultrafast synchrotron X-ray imaging and tomography techniques were used to collect the real-time experimental data for validating the model and the calculated results. The comparison between modeling and experiments reveal that there exists an effective ultrasound input power intensity for maximizing the grain refinement effects for the Al-Cu alloys, which is in the range of 20-45 MW/m2. In addition, a monotonous increase in temperature during USMP has negative effect on producing new nuclei, deteriorating the benefit of microstructure refinement due to the application of ultrasound.
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title_short	Ultrasound cavitation induced nucleation in metal solidification: An analytical model and validation by real-time experiments
url	https://doi.org/10.1016/j.ultsonch.2021.105832 https://doaj.org/article/e2029373ee0b4493bd7a6a4689334d4f http://www.sciencedirect.com/science/article/pii/S1350417721003746 https://doaj.org/toc/1350-4177
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doi_str	10.1016/j.ultsonch.2021.105832
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up_date	2024-07-03T23:14:10.295Z
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However, so far there has been no report in open literature on how to predict the solidified microstructures and grain size based on the ultrasound processing parameters.In this paper, an analytical model is developed to calculate the cavitation enhanced undercooling and the USMP refined solidification microstructure and grain size for Al-Cu alloys. Ultrafast synchrotron X-ray imaging and tomography techniques were used to collect the real-time experimental data for validating the model and the calculated results. The comparison between modeling and experiments reveal that there exists an effective ultrasound input power intensity for maximizing the grain refinement effects for the Al-Cu alloys, which is in the range of 20-45 MW/m2. 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Ultrasound cavitation induced nucleation in metal solidification: An analytical model and validation by real-time experiments

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