Analysing Powder Injection Moulding of a Helix Geometry Using Soft Tooling

Freeform injection moulding is a novel technology for powder injection moulding where a sacrificial 3D printed mould (i.e., a soft tooling) is used as an insert in the injection process. The use of 3D printed moulds enable a higher geometrical design flexibility as compared to the conventional injec...
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Gespeichert in:

Autor*in:	Alberto Basso [verfasserIn] Yang Zhang [verfasserIn] Jacob Kjeldahl Pløger [verfasserIn] Jon Spangenberg [verfasserIn] Hans Nørgaard Hansen [verfasserIn]

Format:	E-Artikel
Sprache:	Englisch

Erschienen:	2021

Schlagwörter:	powder injection moulding additive manufacturing soft tooling low pressure injection moulding simulation freeform injection moulding

Übergeordnetes Werk:	In: Polymers - MDPI AG, 2011, 13(2021), 23, p 4183
Übergeordnetes Werk:	volume:13 ; year:2021 ; number:23, p 4183

Links:	Link aufrufen Link aufrufen Link aufrufen Journal toc

DOI / URN:	10.3390/polym13234183

Katalog-ID:	DOAJ015810542

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language	English
source	In Polymers 13(2021), 23, p 4183 volume:13 year:2021 number:23, p 4183
sourceStr	In Polymers 13(2021), 23, p 4183 volume:13 year:2021 number:23, p 4183
format_phy_str_mv	Article
institution	findex.gbv.de
topic_facet	powder injection moulding additive manufacturing soft tooling low pressure injection moulding simulation freeform injection moulding Organic chemistry
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container_title	Polymers
authorswithroles_txt_mv	Alberto Basso @@aut@@ Yang Zhang @@aut@@ Jacob Kjeldahl Pløger @@aut@@ Jon Spangenberg @@aut@@ Hans Nørgaard Hansen @@aut@@
publishDateDaySort_date	2021-01-01T00:00:00Z
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callnumber-first	Q - Science
author	Alberto Basso
spellingShingle	Alberto Basso misc QD241-441 misc powder injection moulding misc additive manufacturing misc soft tooling misc low pressure injection moulding misc simulation misc freeform injection moulding misc Organic chemistry Analysing Powder Injection Moulding of a Helix Geometry Using Soft Tooling
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topic_title	QD241-441 Analysing Powder Injection Moulding of a Helix Geometry Using Soft Tooling powder injection moulding additive manufacturing soft tooling low pressure injection moulding simulation freeform injection moulding
topic	misc QD241-441 misc powder injection moulding misc additive manufacturing misc soft tooling misc low pressure injection moulding misc simulation misc freeform injection moulding misc Organic chemistry
topic_unstemmed	misc QD241-441 misc powder injection moulding misc additive manufacturing misc soft tooling misc low pressure injection moulding misc simulation misc freeform injection moulding misc Organic chemistry
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title	Analysing Powder Injection Moulding of a Helix Geometry Using Soft Tooling
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title_sort	analysing powder injection moulding of a helix geometry using soft tooling
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title_auth	Analysing Powder Injection Moulding of a Helix Geometry Using Soft Tooling
abstract	Freeform injection moulding is a novel technology for powder injection moulding where a sacrificial 3D printed mould (i.e., a soft tooling) is used as an insert in the injection process. The use of 3D printed moulds enable a higher geometrical design flexibility as compared to the conventional injection moulding process. However, there is still very limited knowledge on how the sacrificial soft tooling material and powder suspension handles the increased geometrical complexity during the process. In this study, a stainless steel powder suspension is injected into a geometrically challenging sacrificial mould (viz. a helix structure) that is produced by vat photopolymerization additive manufacturing. Computed tomography is used to quantify the geometrical precision of the mould both before and after injection. In addition, a new numerical model that considers the suspension feedstock is developed to investigate the powder injection moulding process. The numerical results are found to be in qualitative good agreement with the experimental findings in terms of pinpointing critical areas of the structure, thereby highlighting a new pathway for evaluating sacrificial inserts for powder injection moulding with a high geometrical complexity.
abstractGer	Freeform injection moulding is a novel technology for powder injection moulding where a sacrificial 3D printed mould (i.e., a soft tooling) is used as an insert in the injection process. The use of 3D printed moulds enable a higher geometrical design flexibility as compared to the conventional injection moulding process. However, there is still very limited knowledge on how the sacrificial soft tooling material and powder suspension handles the increased geometrical complexity during the process. In this study, a stainless steel powder suspension is injected into a geometrically challenging sacrificial mould (viz. a helix structure) that is produced by vat photopolymerization additive manufacturing. Computed tomography is used to quantify the geometrical precision of the mould both before and after injection. In addition, a new numerical model that considers the suspension feedstock is developed to investigate the powder injection moulding process. The numerical results are found to be in qualitative good agreement with the experimental findings in terms of pinpointing critical areas of the structure, thereby highlighting a new pathway for evaluating sacrificial inserts for powder injection moulding with a high geometrical complexity.
abstract_unstemmed	Freeform injection moulding is a novel technology for powder injection moulding where a sacrificial 3D printed mould (i.e., a soft tooling) is used as an insert in the injection process. The use of 3D printed moulds enable a higher geometrical design flexibility as compared to the conventional injection moulding process. However, there is still very limited knowledge on how the sacrificial soft tooling material and powder suspension handles the increased geometrical complexity during the process. In this study, a stainless steel powder suspension is injected into a geometrically challenging sacrificial mould (viz. a helix structure) that is produced by vat photopolymerization additive manufacturing. Computed tomography is used to quantify the geometrical precision of the mould both before and after injection. In addition, a new numerical model that considers the suspension feedstock is developed to investigate the powder injection moulding process. The numerical results are found to be in qualitative good agreement with the experimental findings in terms of pinpointing critical areas of the structure, thereby highlighting a new pathway for evaluating sacrificial inserts for powder injection moulding with a high geometrical complexity.
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title_short	Analysing Powder Injection Moulding of a Helix Geometry Using Soft Tooling
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