Wheel Setting Error Modeling and Compensation for Arc Envelope Grinding of Large-Aperture Aspherical Optics

Abstract Precision grinding is a key process for realizing the use of large-aperture aspherical optical elements in laser nuclear fusion devices, large-aperture astronomical telescopes, and high-resolution space cameras. In this study, the arc envelope grinding process of large-aperture aspherical o...
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Autor*in:	Changsheng Li [verfasserIn] Lin Sun [verfasserIn] Zhaoxiang Chen [verfasserIn] Jianfang Chen [verfasserIn] Qijing Lin [verfasserIn] Jianjun Ding [verfasserIn] Zhuangde Jiang [verfasserIn]

Format:	E-Artikel
Sprache:	Englisch

Erschienen:	2022

Schlagwörter:	Aspherical optics Wheel setting Arc envelope grinding Form error Large aperture

Übergeordnetes Werk:	In: Chinese Journal of Mechanical Engineering - SpringerOpen, 2018, 35(2022), 1, Seite 13
Übergeordnetes Werk:	volume:35 ; year:2022 ; number:1 ; pages:13

Links:	Link aufrufen Link aufrufen Link aufrufen Journal toc Journal toc

DOI / URN:	10.1186/s10033-022-00782-5

Katalog-ID:	DOAJ026814242

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520			\|a Abstract Precision grinding is a key process for realizing the use of large-aperture aspherical optical elements in laser nuclear fusion devices, large-aperture astronomical telescopes, and high-resolution space cameras. In this study, the arc envelope grinding process of large-aperture aspherical optics is investigated using a CM1500 precision grinding machine with a maximum machinable diameter of Φ1500 mm. The form error of the aspherical workpiece induced by wheel setting errors is analytically modeled for both parallel and cross grinding. Results show that the form error is more sensitive to the wheel setting error along the feed direction than that along the lateral direction. It is a bilinear function of the feed-direction wheel setting error and the distance to the optical axis. Based on the error function above, a method to determine the wheel setting error is proposed. Subsequently, grinding tests are performed with the wheels aligned accurately. Using a newly proposed partial error compensation method with an appropriate compensation factor, a form error of 3.4 μm peak-to-valley (PV) for a Φ400 mm elliptical K9 glass surface is achieved.
650		4	\|a Aspherical optics
650		4	\|a Wheel setting
650		4	\|a Arc envelope grinding
650		4	\|a Form error
650		4	\|a Large aperture
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653		0	\|a Mechanical engineering and machinery
700	0		\|a Lin Sun \|e verfasserin \|4 aut
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700	0		\|a Jianfang Chen \|e verfasserin \|4 aut
700	0		\|a Qijing Lin \|e verfasserin \|4 aut
700	0		\|a Jianjun Ding \|e verfasserin \|4 aut
700	0		\|a Zhuangde Jiang \|e verfasserin \|4 aut
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allfields	10.1186/s10033-022-00782-5 doi (DE-627)DOAJ026814242 (DE-599)DOAJffb2b50eafdf4571a10e74e7a158af90 DE-627 ger DE-627 rakwb eng TC1501-1800 TJ1-1570 Changsheng Li verfasserin aut Wheel Setting Error Modeling and Compensation for Arc Envelope Grinding of Large-Aperture Aspherical Optics 2022 Text txt rdacontent Computermedien c rdamedia Online-Ressource cr rdacarrier Abstract Precision grinding is a key process for realizing the use of large-aperture aspherical optical elements in laser nuclear fusion devices, large-aperture astronomical telescopes, and high-resolution space cameras. In this study, the arc envelope grinding process of large-aperture aspherical optics is investigated using a CM1500 precision grinding machine with a maximum machinable diameter of Φ1500 mm. The form error of the aspherical workpiece induced by wheel setting errors is analytically modeled for both parallel and cross grinding. Results show that the form error is more sensitive to the wheel setting error along the feed direction than that along the lateral direction. It is a bilinear function of the feed-direction wheel setting error and the distance to the optical axis. Based on the error function above, a method to determine the wheel setting error is proposed. Subsequently, grinding tests are performed with the wheels aligned accurately. Using a newly proposed partial error compensation method with an appropriate compensation factor, a form error of 3.4 μm peak-to-valley (PV) for a Φ400 mm elliptical K9 glass surface is achieved. Aspherical optics Wheel setting Arc envelope grinding Form error Large aperture Ocean engineering Mechanical engineering and machinery Lin Sun verfasserin aut Zhaoxiang Chen verfasserin aut Jianfang Chen verfasserin aut Qijing Lin verfasserin aut Jianjun Ding verfasserin aut Zhuangde Jiang verfasserin aut In Chinese Journal of Mechanical Engineering SpringerOpen, 2018 35(2022), 1, Seite 13 (DE-627)356885089 (DE-600)2093153-0 21928258 nnns volume:35 year:2022 number:1 pages:13 https://doi.org/10.1186/s10033-022-00782-5 kostenfrei https://doaj.org/article/ffb2b50eafdf4571a10e74e7a158af90 kostenfrei https://doi.org/10.1186/s10033-022-00782-5 kostenfrei https://doaj.org/toc/1000-9345 Journal toc kostenfrei https://doaj.org/toc/2192-8258 Journal toc kostenfrei GBV_USEFLAG_A SYSFLAG_A GBV_DOAJ SSG-OLC-PHA GBV_ILN_11 GBV_ILN_20 GBV_ILN_22 GBV_ILN_23 GBV_ILN_24 GBV_ILN_31 GBV_ILN_32 GBV_ILN_39 GBV_ILN_40 GBV_ILN_60 GBV_ILN_62 GBV_ILN_63 GBV_ILN_65 GBV_ILN_69 GBV_ILN_70 GBV_ILN_73 GBV_ILN_74 GBV_ILN_90 GBV_ILN_95 GBV_ILN_100 GBV_ILN_105 GBV_ILN_110 GBV_ILN_120 GBV_ILN_121 GBV_ILN_138 GBV_ILN_150 GBV_ILN_151 GBV_ILN_152 GBV_ILN_161 GBV_ILN_170 GBV_ILN_206 GBV_ILN_213 GBV_ILN_224 GBV_ILN_230 GBV_ILN_266 GBV_ILN_285 GBV_ILN_293 GBV_ILN_370 GBV_ILN_374 GBV_ILN_602 GBV_ILN_647 GBV_ILN_702 GBV_ILN_2001 GBV_ILN_2003 GBV_ILN_2005 GBV_ILN_2006 GBV_ILN_2007 GBV_ILN_2008 GBV_ILN_2009 GBV_ILN_2010 GBV_ILN_2011 GBV_ILN_2014 GBV_ILN_2015 GBV_ILN_2018 GBV_ILN_2020 GBV_ILN_2021 GBV_ILN_2025 GBV_ILN_2026 GBV_ILN_2027 GBV_ILN_2031 GBV_ILN_2034 GBV_ILN_2036 GBV_ILN_2037 GBV_ILN_2048 GBV_ILN_2050 GBV_ILN_2055 GBV_ILN_2056 GBV_ILN_2057 GBV_ILN_2059 GBV_ILN_2061 GBV_ILN_2064 GBV_ILN_2065 GBV_ILN_2068 GBV_ILN_2088 GBV_ILN_2093 GBV_ILN_2110 GBV_ILN_2111 GBV_ILN_2113 GBV_ILN_2119 GBV_ILN_2129 GBV_ILN_2147 GBV_ILN_2148 GBV_ILN_2152 GBV_ILN_2190 GBV_ILN_2336 GBV_ILN_2470 GBV_ILN_2507 GBV_ILN_2522 GBV_ILN_2548 GBV_ILN_2700 GBV_ILN_2817 GBV_ILN_4012 GBV_ILN_4035 GBV_ILN_4037 GBV_ILN_4046 GBV_ILN_4112 GBV_ILN_4125 GBV_ILN_4126 GBV_ILN_4242 GBV_ILN_4246 GBV_ILN_4249 GBV_ILN_4251 GBV_ILN_4277 GBV_ILN_4305 GBV_ILN_4306 GBV_ILN_4307 GBV_ILN_4313 GBV_ILN_4322 GBV_ILN_4323 GBV_ILN_4324 GBV_ILN_4325 GBV_ILN_4326 GBV_ILN_4333 GBV_ILN_4335 GBV_ILN_4336 GBV_ILN_4338 GBV_ILN_4346 GBV_ILN_4367 GBV_ILN_4392 GBV_ILN_4393 GBV_ILN_4700 GBV_ILN_4753 AR 35 2022 1 13
spelling	10.1186/s10033-022-00782-5 doi (DE-627)DOAJ026814242 (DE-599)DOAJffb2b50eafdf4571a10e74e7a158af90 DE-627 ger DE-627 rakwb eng TC1501-1800 TJ1-1570 Changsheng Li verfasserin aut Wheel Setting Error Modeling and Compensation for Arc Envelope Grinding of Large-Aperture Aspherical Optics 2022 Text txt rdacontent Computermedien c rdamedia Online-Ressource cr rdacarrier Abstract Precision grinding is a key process for realizing the use of large-aperture aspherical optical elements in laser nuclear fusion devices, large-aperture astronomical telescopes, and high-resolution space cameras. In this study, the arc envelope grinding process of large-aperture aspherical optics is investigated using a CM1500 precision grinding machine with a maximum machinable diameter of Φ1500 mm. The form error of the aspherical workpiece induced by wheel setting errors is analytically modeled for both parallel and cross grinding. Results show that the form error is more sensitive to the wheel setting error along the feed direction than that along the lateral direction. It is a bilinear function of the feed-direction wheel setting error and the distance to the optical axis. Based on the error function above, a method to determine the wheel setting error is proposed. Subsequently, grinding tests are performed with the wheels aligned accurately. Using a newly proposed partial error compensation method with an appropriate compensation factor, a form error of 3.4 μm peak-to-valley (PV) for a Φ400 mm elliptical K9 glass surface is achieved. Aspherical optics Wheel setting Arc envelope grinding Form error Large aperture Ocean engineering Mechanical engineering and machinery Lin Sun verfasserin aut Zhaoxiang Chen verfasserin aut Jianfang Chen verfasserin aut Qijing Lin verfasserin aut Jianjun Ding verfasserin aut Zhuangde Jiang verfasserin aut In Chinese Journal of Mechanical Engineering SpringerOpen, 2018 35(2022), 1, Seite 13 (DE-627)356885089 (DE-600)2093153-0 21928258 nnns volume:35 year:2022 number:1 pages:13 https://doi.org/10.1186/s10033-022-00782-5 kostenfrei https://doaj.org/article/ffb2b50eafdf4571a10e74e7a158af90 kostenfrei https://doi.org/10.1186/s10033-022-00782-5 kostenfrei https://doaj.org/toc/1000-9345 Journal toc kostenfrei https://doaj.org/toc/2192-8258 Journal toc kostenfrei GBV_USEFLAG_A SYSFLAG_A GBV_DOAJ SSG-OLC-PHA GBV_ILN_11 GBV_ILN_20 GBV_ILN_22 GBV_ILN_23 GBV_ILN_24 GBV_ILN_31 GBV_ILN_32 GBV_ILN_39 GBV_ILN_40 GBV_ILN_60 GBV_ILN_62 GBV_ILN_63 GBV_ILN_65 GBV_ILN_69 GBV_ILN_70 GBV_ILN_73 GBV_ILN_74 GBV_ILN_90 GBV_ILN_95 GBV_ILN_100 GBV_ILN_105 GBV_ILN_110 GBV_ILN_120 GBV_ILN_121 GBV_ILN_138 GBV_ILN_150 GBV_ILN_151 GBV_ILN_152 GBV_ILN_161 GBV_ILN_170 GBV_ILN_206 GBV_ILN_213 GBV_ILN_224 GBV_ILN_230 GBV_ILN_266 GBV_ILN_285 GBV_ILN_293 GBV_ILN_370 GBV_ILN_374 GBV_ILN_602 GBV_ILN_647 GBV_ILN_702 GBV_ILN_2001 GBV_ILN_2003 GBV_ILN_2005 GBV_ILN_2006 GBV_ILN_2007 GBV_ILN_2008 GBV_ILN_2009 GBV_ILN_2010 GBV_ILN_2011 GBV_ILN_2014 GBV_ILN_2015 GBV_ILN_2018 GBV_ILN_2020 GBV_ILN_2021 GBV_ILN_2025 GBV_ILN_2026 GBV_ILN_2027 GBV_ILN_2031 GBV_ILN_2034 GBV_ILN_2036 GBV_ILN_2037 GBV_ILN_2048 GBV_ILN_2050 GBV_ILN_2055 GBV_ILN_2056 GBV_ILN_2057 GBV_ILN_2059 GBV_ILN_2061 GBV_ILN_2064 GBV_ILN_2065 GBV_ILN_2068 GBV_ILN_2088 GBV_ILN_2093 GBV_ILN_2110 GBV_ILN_2111 GBV_ILN_2113 GBV_ILN_2119 GBV_ILN_2129 GBV_ILN_2147 GBV_ILN_2148 GBV_ILN_2152 GBV_ILN_2190 GBV_ILN_2336 GBV_ILN_2470 GBV_ILN_2507 GBV_ILN_2522 GBV_ILN_2548 GBV_ILN_2700 GBV_ILN_2817 GBV_ILN_4012 GBV_ILN_4035 GBV_ILN_4037 GBV_ILN_4046 GBV_ILN_4112 GBV_ILN_4125 GBV_ILN_4126 GBV_ILN_4242 GBV_ILN_4246 GBV_ILN_4249 GBV_ILN_4251 GBV_ILN_4277 GBV_ILN_4305 GBV_ILN_4306 GBV_ILN_4307 GBV_ILN_4313 GBV_ILN_4322 GBV_ILN_4323 GBV_ILN_4324 GBV_ILN_4325 GBV_ILN_4326 GBV_ILN_4333 GBV_ILN_4335 GBV_ILN_4336 GBV_ILN_4338 GBV_ILN_4346 GBV_ILN_4367 GBV_ILN_4392 GBV_ILN_4393 GBV_ILN_4700 GBV_ILN_4753 AR 35 2022 1 13
allfields_unstemmed	10.1186/s10033-022-00782-5 doi (DE-627)DOAJ026814242 (DE-599)DOAJffb2b50eafdf4571a10e74e7a158af90 DE-627 ger DE-627 rakwb eng TC1501-1800 TJ1-1570 Changsheng Li verfasserin aut Wheel Setting Error Modeling and Compensation for Arc Envelope Grinding of Large-Aperture Aspherical Optics 2022 Text txt rdacontent Computermedien c rdamedia Online-Ressource cr rdacarrier Abstract Precision grinding is a key process for realizing the use of large-aperture aspherical optical elements in laser nuclear fusion devices, large-aperture astronomical telescopes, and high-resolution space cameras. In this study, the arc envelope grinding process of large-aperture aspherical optics is investigated using a CM1500 precision grinding machine with a maximum machinable diameter of Φ1500 mm. The form error of the aspherical workpiece induced by wheel setting errors is analytically modeled for both parallel and cross grinding. Results show that the form error is more sensitive to the wheel setting error along the feed direction than that along the lateral direction. It is a bilinear function of the feed-direction wheel setting error and the distance to the optical axis. Based on the error function above, a method to determine the wheel setting error is proposed. Subsequently, grinding tests are performed with the wheels aligned accurately. Using a newly proposed partial error compensation method with an appropriate compensation factor, a form error of 3.4 μm peak-to-valley (PV) for a Φ400 mm elliptical K9 glass surface is achieved. Aspherical optics Wheel setting Arc envelope grinding Form error Large aperture Ocean engineering Mechanical engineering and machinery Lin Sun verfasserin aut Zhaoxiang Chen verfasserin aut Jianfang Chen verfasserin aut Qijing Lin verfasserin aut Jianjun Ding verfasserin aut Zhuangde Jiang verfasserin aut In Chinese Journal of Mechanical Engineering SpringerOpen, 2018 35(2022), 1, Seite 13 (DE-627)356885089 (DE-600)2093153-0 21928258 nnns volume:35 year:2022 number:1 pages:13 https://doi.org/10.1186/s10033-022-00782-5 kostenfrei https://doaj.org/article/ffb2b50eafdf4571a10e74e7a158af90 kostenfrei https://doi.org/10.1186/s10033-022-00782-5 kostenfrei https://doaj.org/toc/1000-9345 Journal toc kostenfrei https://doaj.org/toc/2192-8258 Journal toc kostenfrei GBV_USEFLAG_A SYSFLAG_A GBV_DOAJ SSG-OLC-PHA GBV_ILN_11 GBV_ILN_20 GBV_ILN_22 GBV_ILN_23 GBV_ILN_24 GBV_ILN_31 GBV_ILN_32 GBV_ILN_39 GBV_ILN_40 GBV_ILN_60 GBV_ILN_62 GBV_ILN_63 GBV_ILN_65 GBV_ILN_69 GBV_ILN_70 GBV_ILN_73 GBV_ILN_74 GBV_ILN_90 GBV_ILN_95 GBV_ILN_100 GBV_ILN_105 GBV_ILN_110 GBV_ILN_120 GBV_ILN_121 GBV_ILN_138 GBV_ILN_150 GBV_ILN_151 GBV_ILN_152 GBV_ILN_161 GBV_ILN_170 GBV_ILN_206 GBV_ILN_213 GBV_ILN_224 GBV_ILN_230 GBV_ILN_266 GBV_ILN_285 GBV_ILN_293 GBV_ILN_370 GBV_ILN_374 GBV_ILN_602 GBV_ILN_647 GBV_ILN_702 GBV_ILN_2001 GBV_ILN_2003 GBV_ILN_2005 GBV_ILN_2006 GBV_ILN_2007 GBV_ILN_2008 GBV_ILN_2009 GBV_ILN_2010 GBV_ILN_2011 GBV_ILN_2014 GBV_ILN_2015 GBV_ILN_2018 GBV_ILN_2020 GBV_ILN_2021 GBV_ILN_2025 GBV_ILN_2026 GBV_ILN_2027 GBV_ILN_2031 GBV_ILN_2034 GBV_ILN_2036 GBV_ILN_2037 GBV_ILN_2048 GBV_ILN_2050 GBV_ILN_2055 GBV_ILN_2056 GBV_ILN_2057 GBV_ILN_2059 GBV_ILN_2061 GBV_ILN_2064 GBV_ILN_2065 GBV_ILN_2068 GBV_ILN_2088 GBV_ILN_2093 GBV_ILN_2110 GBV_ILN_2111 GBV_ILN_2113 GBV_ILN_2119 GBV_ILN_2129 GBV_ILN_2147 GBV_ILN_2148 GBV_ILN_2152 GBV_ILN_2190 GBV_ILN_2336 GBV_ILN_2470 GBV_ILN_2507 GBV_ILN_2522 GBV_ILN_2548 GBV_ILN_2700 GBV_ILN_2817 GBV_ILN_4012 GBV_ILN_4035 GBV_ILN_4037 GBV_ILN_4046 GBV_ILN_4112 GBV_ILN_4125 GBV_ILN_4126 GBV_ILN_4242 GBV_ILN_4246 GBV_ILN_4249 GBV_ILN_4251 GBV_ILN_4277 GBV_ILN_4305 GBV_ILN_4306 GBV_ILN_4307 GBV_ILN_4313 GBV_ILN_4322 GBV_ILN_4323 GBV_ILN_4324 GBV_ILN_4325 GBV_ILN_4326 GBV_ILN_4333 GBV_ILN_4335 GBV_ILN_4336 GBV_ILN_4338 GBV_ILN_4346 GBV_ILN_4367 GBV_ILN_4392 GBV_ILN_4393 GBV_ILN_4700 GBV_ILN_4753 AR 35 2022 1 13
allfieldsGer	10.1186/s10033-022-00782-5 doi (DE-627)DOAJ026814242 (DE-599)DOAJffb2b50eafdf4571a10e74e7a158af90 DE-627 ger DE-627 rakwb eng TC1501-1800 TJ1-1570 Changsheng Li verfasserin aut Wheel Setting Error Modeling and Compensation for Arc Envelope Grinding of Large-Aperture Aspherical Optics 2022 Text txt rdacontent Computermedien c rdamedia Online-Ressource cr rdacarrier Abstract Precision grinding is a key process for realizing the use of large-aperture aspherical optical elements in laser nuclear fusion devices, large-aperture astronomical telescopes, and high-resolution space cameras. In this study, the arc envelope grinding process of large-aperture aspherical optics is investigated using a CM1500 precision grinding machine with a maximum machinable diameter of Φ1500 mm. The form error of the aspherical workpiece induced by wheel setting errors is analytically modeled for both parallel and cross grinding. Results show that the form error is more sensitive to the wheel setting error along the feed direction than that along the lateral direction. It is a bilinear function of the feed-direction wheel setting error and the distance to the optical axis. Based on the error function above, a method to determine the wheel setting error is proposed. Subsequently, grinding tests are performed with the wheels aligned accurately. Using a newly proposed partial error compensation method with an appropriate compensation factor, a form error of 3.4 μm peak-to-valley (PV) for a Φ400 mm elliptical K9 glass surface is achieved. Aspherical optics Wheel setting Arc envelope grinding Form error Large aperture Ocean engineering Mechanical engineering and machinery Lin Sun verfasserin aut Zhaoxiang Chen verfasserin aut Jianfang Chen verfasserin aut Qijing Lin verfasserin aut Jianjun Ding verfasserin aut Zhuangde Jiang verfasserin aut In Chinese Journal of Mechanical Engineering SpringerOpen, 2018 35(2022), 1, Seite 13 (DE-627)356885089 (DE-600)2093153-0 21928258 nnns volume:35 year:2022 number:1 pages:13 https://doi.org/10.1186/s10033-022-00782-5 kostenfrei https://doaj.org/article/ffb2b50eafdf4571a10e74e7a158af90 kostenfrei https://doi.org/10.1186/s10033-022-00782-5 kostenfrei https://doaj.org/toc/1000-9345 Journal toc kostenfrei https://doaj.org/toc/2192-8258 Journal toc kostenfrei GBV_USEFLAG_A SYSFLAG_A GBV_DOAJ SSG-OLC-PHA GBV_ILN_11 GBV_ILN_20 GBV_ILN_22 GBV_ILN_23 GBV_ILN_24 GBV_ILN_31 GBV_ILN_32 GBV_ILN_39 GBV_ILN_40 GBV_ILN_60 GBV_ILN_62 GBV_ILN_63 GBV_ILN_65 GBV_ILN_69 GBV_ILN_70 GBV_ILN_73 GBV_ILN_74 GBV_ILN_90 GBV_ILN_95 GBV_ILN_100 GBV_ILN_105 GBV_ILN_110 GBV_ILN_120 GBV_ILN_121 GBV_ILN_138 GBV_ILN_150 GBV_ILN_151 GBV_ILN_152 GBV_ILN_161 GBV_ILN_170 GBV_ILN_206 GBV_ILN_213 GBV_ILN_224 GBV_ILN_230 GBV_ILN_266 GBV_ILN_285 GBV_ILN_293 GBV_ILN_370 GBV_ILN_374 GBV_ILN_602 GBV_ILN_647 GBV_ILN_702 GBV_ILN_2001 GBV_ILN_2003 GBV_ILN_2005 GBV_ILN_2006 GBV_ILN_2007 GBV_ILN_2008 GBV_ILN_2009 GBV_ILN_2010 GBV_ILN_2011 GBV_ILN_2014 GBV_ILN_2015 GBV_ILN_2018 GBV_ILN_2020 GBV_ILN_2021 GBV_ILN_2025 GBV_ILN_2026 GBV_ILN_2027 GBV_ILN_2031 GBV_ILN_2034 GBV_ILN_2036 GBV_ILN_2037 GBV_ILN_2048 GBV_ILN_2050 GBV_ILN_2055 GBV_ILN_2056 GBV_ILN_2057 GBV_ILN_2059 GBV_ILN_2061 GBV_ILN_2064 GBV_ILN_2065 GBV_ILN_2068 GBV_ILN_2088 GBV_ILN_2093 GBV_ILN_2110 GBV_ILN_2111 GBV_ILN_2113 GBV_ILN_2119 GBV_ILN_2129 GBV_ILN_2147 GBV_ILN_2148 GBV_ILN_2152 GBV_ILN_2190 GBV_ILN_2336 GBV_ILN_2470 GBV_ILN_2507 GBV_ILN_2522 GBV_ILN_2548 GBV_ILN_2700 GBV_ILN_2817 GBV_ILN_4012 GBV_ILN_4035 GBV_ILN_4037 GBV_ILN_4046 GBV_ILN_4112 GBV_ILN_4125 GBV_ILN_4126 GBV_ILN_4242 GBV_ILN_4246 GBV_ILN_4249 GBV_ILN_4251 GBV_ILN_4277 GBV_ILN_4305 GBV_ILN_4306 GBV_ILN_4307 GBV_ILN_4313 GBV_ILN_4322 GBV_ILN_4323 GBV_ILN_4324 GBV_ILN_4325 GBV_ILN_4326 GBV_ILN_4333 GBV_ILN_4335 GBV_ILN_4336 GBV_ILN_4338 GBV_ILN_4346 GBV_ILN_4367 GBV_ILN_4392 GBV_ILN_4393 GBV_ILN_4700 GBV_ILN_4753 AR 35 2022 1 13
allfieldsSound	10.1186/s10033-022-00782-5 doi (DE-627)DOAJ026814242 (DE-599)DOAJffb2b50eafdf4571a10e74e7a158af90 DE-627 ger DE-627 rakwb eng TC1501-1800 TJ1-1570 Changsheng Li verfasserin aut Wheel Setting Error Modeling and Compensation for Arc Envelope Grinding of Large-Aperture Aspherical Optics 2022 Text txt rdacontent Computermedien c rdamedia Online-Ressource cr rdacarrier Abstract Precision grinding is a key process for realizing the use of large-aperture aspherical optical elements in laser nuclear fusion devices, large-aperture astronomical telescopes, and high-resolution space cameras. In this study, the arc envelope grinding process of large-aperture aspherical optics is investigated using a CM1500 precision grinding machine with a maximum machinable diameter of Φ1500 mm. The form error of the aspherical workpiece induced by wheel setting errors is analytically modeled for both parallel and cross grinding. Results show that the form error is more sensitive to the wheel setting error along the feed direction than that along the lateral direction. It is a bilinear function of the feed-direction wheel setting error and the distance to the optical axis. Based on the error function above, a method to determine the wheel setting error is proposed. Subsequently, grinding tests are performed with the wheels aligned accurately. Using a newly proposed partial error compensation method with an appropriate compensation factor, a form error of 3.4 μm peak-to-valley (PV) for a Φ400 mm elliptical K9 glass surface is achieved. Aspherical optics Wheel setting Arc envelope grinding Form error Large aperture Ocean engineering Mechanical engineering and machinery Lin Sun verfasserin aut Zhaoxiang Chen verfasserin aut Jianfang Chen verfasserin aut Qijing Lin verfasserin aut Jianjun Ding verfasserin aut Zhuangde Jiang verfasserin aut In Chinese Journal of Mechanical Engineering SpringerOpen, 2018 35(2022), 1, Seite 13 (DE-627)356885089 (DE-600)2093153-0 21928258 nnns volume:35 year:2022 number:1 pages:13 https://doi.org/10.1186/s10033-022-00782-5 kostenfrei https://doaj.org/article/ffb2b50eafdf4571a10e74e7a158af90 kostenfrei https://doi.org/10.1186/s10033-022-00782-5 kostenfrei https://doaj.org/toc/1000-9345 Journal toc kostenfrei https://doaj.org/toc/2192-8258 Journal toc kostenfrei GBV_USEFLAG_A SYSFLAG_A GBV_DOAJ SSG-OLC-PHA GBV_ILN_11 GBV_ILN_20 GBV_ILN_22 GBV_ILN_23 GBV_ILN_24 GBV_ILN_31 GBV_ILN_32 GBV_ILN_39 GBV_ILN_40 GBV_ILN_60 GBV_ILN_62 GBV_ILN_63 GBV_ILN_65 GBV_ILN_69 GBV_ILN_70 GBV_ILN_73 GBV_ILN_74 GBV_ILN_90 GBV_ILN_95 GBV_ILN_100 GBV_ILN_105 GBV_ILN_110 GBV_ILN_120 GBV_ILN_121 GBV_ILN_138 GBV_ILN_150 GBV_ILN_151 GBV_ILN_152 GBV_ILN_161 GBV_ILN_170 GBV_ILN_206 GBV_ILN_213 GBV_ILN_224 GBV_ILN_230 GBV_ILN_266 GBV_ILN_285 GBV_ILN_293 GBV_ILN_370 GBV_ILN_374 GBV_ILN_602 GBV_ILN_647 GBV_ILN_702 GBV_ILN_2001 GBV_ILN_2003 GBV_ILN_2005 GBV_ILN_2006 GBV_ILN_2007 GBV_ILN_2008 GBV_ILN_2009 GBV_ILN_2010 GBV_ILN_2011 GBV_ILN_2014 GBV_ILN_2015 GBV_ILN_2018 GBV_ILN_2020 GBV_ILN_2021 GBV_ILN_2025 GBV_ILN_2026 GBV_ILN_2027 GBV_ILN_2031 GBV_ILN_2034 GBV_ILN_2036 GBV_ILN_2037 GBV_ILN_2048 GBV_ILN_2050 GBV_ILN_2055 GBV_ILN_2056 GBV_ILN_2057 GBV_ILN_2059 GBV_ILN_2061 GBV_ILN_2064 GBV_ILN_2065 GBV_ILN_2068 GBV_ILN_2088 GBV_ILN_2093 GBV_ILN_2110 GBV_ILN_2111 GBV_ILN_2113 GBV_ILN_2119 GBV_ILN_2129 GBV_ILN_2147 GBV_ILN_2148 GBV_ILN_2152 GBV_ILN_2190 GBV_ILN_2336 GBV_ILN_2470 GBV_ILN_2507 GBV_ILN_2522 GBV_ILN_2548 GBV_ILN_2700 GBV_ILN_2817 GBV_ILN_4012 GBV_ILN_4035 GBV_ILN_4037 GBV_ILN_4046 GBV_ILN_4112 GBV_ILN_4125 GBV_ILN_4126 GBV_ILN_4242 GBV_ILN_4246 GBV_ILN_4249 GBV_ILN_4251 GBV_ILN_4277 GBV_ILN_4305 GBV_ILN_4306 GBV_ILN_4307 GBV_ILN_4313 GBV_ILN_4322 GBV_ILN_4323 GBV_ILN_4324 GBV_ILN_4325 GBV_ILN_4326 GBV_ILN_4333 GBV_ILN_4335 GBV_ILN_4336 GBV_ILN_4338 GBV_ILN_4346 GBV_ILN_4367 GBV_ILN_4392 GBV_ILN_4393 GBV_ILN_4700 GBV_ILN_4753 AR 35 2022 1 13
language	English
source	In Chinese Journal of Mechanical Engineering 35(2022), 1, Seite 13 volume:35 year:2022 number:1 pages:13
sourceStr	In Chinese Journal of Mechanical Engineering 35(2022), 1, Seite 13 volume:35 year:2022 number:1 pages:13
format_phy_str_mv	Article
institution	findex.gbv.de
topic_facet	Aspherical optics Wheel setting Arc envelope grinding Form error Large aperture Ocean engineering Mechanical engineering and machinery
isfreeaccess_bool	true
container_title	Chinese Journal of Mechanical Engineering
authorswithroles_txt_mv	Changsheng Li @@aut@@ Lin Sun @@aut@@ Zhaoxiang Chen @@aut@@ Jianfang Chen @@aut@@ Qijing Lin @@aut@@ Jianjun Ding @@aut@@ Zhuangde Jiang @@aut@@
publishDateDaySort_date	2022-01-01T00:00:00Z
hierarchy_top_id	356885089
id	DOAJ026814242
language_de	englisch
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callnumber-first	T - Technology
author	Changsheng Li
spellingShingle	Changsheng Li misc TC1501-1800 misc TJ1-1570 misc Aspherical optics misc Wheel setting misc Arc envelope grinding misc Form error misc Large aperture misc Ocean engineering misc Mechanical engineering and machinery Wheel Setting Error Modeling and Compensation for Arc Envelope Grinding of Large-Aperture Aspherical Optics
authorStr	Changsheng Li
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topic_title	TC1501-1800 TJ1-1570 Wheel Setting Error Modeling and Compensation for Arc Envelope Grinding of Large-Aperture Aspherical Optics Aspherical optics Wheel setting Arc envelope grinding Form error Large aperture
topic	misc TC1501-1800 misc TJ1-1570 misc Aspherical optics misc Wheel setting misc Arc envelope grinding misc Form error misc Large aperture misc Ocean engineering misc Mechanical engineering and machinery
topic_unstemmed	misc TC1501-1800 misc TJ1-1570 misc Aspherical optics misc Wheel setting misc Arc envelope grinding misc Form error misc Large aperture misc Ocean engineering misc Mechanical engineering and machinery
topic_browse	misc TC1501-1800 misc TJ1-1570 misc Aspherical optics misc Wheel setting misc Arc envelope grinding misc Form error misc Large aperture misc Ocean engineering misc Mechanical engineering and machinery
format_facet	Elektronische Aufsätze Aufsätze Elektronische Ressource
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title	Wheel Setting Error Modeling and Compensation for Arc Envelope Grinding of Large-Aperture Aspherical Optics
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title_full	Wheel Setting Error Modeling and Compensation for Arc Envelope Grinding of Large-Aperture Aspherical Optics
author_sort	Changsheng Li
journal	Chinese Journal of Mechanical Engineering
journalStr	Chinese Journal of Mechanical Engineering
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container_start_page	13
author_browse	Changsheng Li Lin Sun Zhaoxiang Chen Jianfang Chen Qijing Lin Jianjun Ding Zhuangde Jiang
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class	TC1501-1800 TJ1-1570
format_se	Elektronische Aufsätze
author-letter	Changsheng Li
doi_str_mv	10.1186/s10033-022-00782-5
author2-role	verfasserin
title_sort	wheel setting error modeling and compensation for arc envelope grinding of large-aperture aspherical optics
callnumber	TC1501-1800
title_auth	Wheel Setting Error Modeling and Compensation for Arc Envelope Grinding of Large-Aperture Aspherical Optics
abstract	Abstract Precision grinding is a key process for realizing the use of large-aperture aspherical optical elements in laser nuclear fusion devices, large-aperture astronomical telescopes, and high-resolution space cameras. In this study, the arc envelope grinding process of large-aperture aspherical optics is investigated using a CM1500 precision grinding machine with a maximum machinable diameter of Φ1500 mm. The form error of the aspherical workpiece induced by wheel setting errors is analytically modeled for both parallel and cross grinding. Results show that the form error is more sensitive to the wheel setting error along the feed direction than that along the lateral direction. It is a bilinear function of the feed-direction wheel setting error and the distance to the optical axis. Based on the error function above, a method to determine the wheel setting error is proposed. Subsequently, grinding tests are performed with the wheels aligned accurately. Using a newly proposed partial error compensation method with an appropriate compensation factor, a form error of 3.4 μm peak-to-valley (PV) for a Φ400 mm elliptical K9 glass surface is achieved.
abstractGer	Abstract Precision grinding is a key process for realizing the use of large-aperture aspherical optical elements in laser nuclear fusion devices, large-aperture astronomical telescopes, and high-resolution space cameras. In this study, the arc envelope grinding process of large-aperture aspherical optics is investigated using a CM1500 precision grinding machine with a maximum machinable diameter of Φ1500 mm. The form error of the aspherical workpiece induced by wheel setting errors is analytically modeled for both parallel and cross grinding. Results show that the form error is more sensitive to the wheel setting error along the feed direction than that along the lateral direction. It is a bilinear function of the feed-direction wheel setting error and the distance to the optical axis. Based on the error function above, a method to determine the wheel setting error is proposed. Subsequently, grinding tests are performed with the wheels aligned accurately. Using a newly proposed partial error compensation method with an appropriate compensation factor, a form error of 3.4 μm peak-to-valley (PV) for a Φ400 mm elliptical K9 glass surface is achieved.
abstract_unstemmed	Abstract Precision grinding is a key process for realizing the use of large-aperture aspherical optical elements in laser nuclear fusion devices, large-aperture astronomical telescopes, and high-resolution space cameras. In this study, the arc envelope grinding process of large-aperture aspherical optics is investigated using a CM1500 precision grinding machine with a maximum machinable diameter of Φ1500 mm. The form error of the aspherical workpiece induced by wheel setting errors is analytically modeled for both parallel and cross grinding. Results show that the form error is more sensitive to the wheel setting error along the feed direction than that along the lateral direction. It is a bilinear function of the feed-direction wheel setting error and the distance to the optical axis. Based on the error function above, a method to determine the wheel setting error is proposed. Subsequently, grinding tests are performed with the wheels aligned accurately. Using a newly proposed partial error compensation method with an appropriate compensation factor, a form error of 3.4 μm peak-to-valley (PV) for a Φ400 mm elliptical K9 glass surface is achieved.
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container_issue	1
title_short	Wheel Setting Error Modeling and Compensation for Arc Envelope Grinding of Large-Aperture Aspherical Optics
url	https://doi.org/10.1186/s10033-022-00782-5 https://doaj.org/article/ffb2b50eafdf4571a10e74e7a158af90 https://doaj.org/toc/1000-9345 https://doaj.org/toc/2192-8258
remote_bool	true
author2	Lin Sun Zhaoxiang Chen Jianfang Chen Qijing Lin Jianjun Ding Zhuangde Jiang
author2Str	Lin Sun Zhaoxiang Chen Jianfang Chen Qijing Lin Jianjun Ding Zhuangde Jiang
ppnlink	356885089
callnumber-subject	TC - Hydraulic and Ocean Engineering
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doi_str	10.1186/s10033-022-00782-5
callnumber-a	TC1501-1800
up_date	2024-07-03T23:05:09.147Z
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Wheel Setting Error Modeling and Compensation for Arc Envelope Grinding of Large-Aperture Aspherical Optics

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