Optimizing the Sharpening Process of Hybrid-Bonded Diamond Grinding Wheels by Means of a Process Model

The grinding wheel topography influences the cutting performance and thus the economic efficiency of a grinding process. In contrary to conventional grinding wheels, super abrasive grinding wheels should undergo an additional sharpening process after the initial profiling process to obtain a suitabl...
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Autor*in:	Eckart Uhlmann [verfasserIn] Arunan Muthulingam [verfasserIn]

Format:	E-Artikel
Sprache:	Englisch

Erschienen:	2021

Schlagwörter:	tool grinding conditioning process process model block sharpening process surface quality

Übergeordnetes Werk:	In: Machines - MDPI AG, 2013, 10(2021), 1, p 8
Übergeordnetes Werk:	volume:10 ; year:2021 ; number:1, p 8

Links:	Link aufrufen Link aufrufen Link aufrufen Journal toc

DOI / URN:	10.3390/machines10010008

Katalog-ID:	DOAJ033839603

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allfields	10.3390/machines10010008 doi (DE-627)DOAJ033839603 (DE-599)DOAJb52dadcfd9f640cc97a30b24494ee3bc DE-627 ger DE-627 rakwb eng TJ1-1570 Eckart Uhlmann verfasserin aut Optimizing the Sharpening Process of Hybrid-Bonded Diamond Grinding Wheels by Means of a Process Model 2021 Text txt rdacontent Computermedien c rdamedia Online-Ressource cr rdacarrier The grinding wheel topography influences the cutting performance and thus the economic efficiency of a grinding process. In contrary to conventional grinding wheels, super abrasive grinding wheels should undergo an additional sharpening process after the initial profiling process to obtain a suitable microstructure of the grinding wheel. Due to the lack of scientific knowledge, the sharpening process is mostly performed manually in industrial practice. A CNC-controlled sharpening process can not only improve the reproducibility of grinding processes but also decrease the secondary processing time and thereby increase the economic efficiency significantly. To optimize the sharpening process, experimental investigations were carried out to identify the significant sharpening parameters influencing the grinding wheel topography. The sharpening block width l<sub<Sb</sub<, the grain size of the sharpening block d<sub<kSb</sub< and the area-related material removal in sharpening V’’<sub<Sb</sub< were identified as the most significant parameters. Additional experiments were performed to further quantify the influence of the significant sharpening parameters. Based on that, a process model was developed to predict the required sharpening parameters for certain target topographies. By using the process model, constant work results and improved process reliability can be obtained. tool grinding conditioning process process model block sharpening process surface quality Mechanical engineering and machinery Arunan Muthulingam verfasserin aut In Machines MDPI AG, 2013 10(2021), 1, p 8 (DE-627)73728823X (DE-600)2704328-9 20751702 nnns volume:10 year:2021 number:1, p 8 https://doi.org/10.3390/machines10010008 kostenfrei https://doaj.org/article/b52dadcfd9f640cc97a30b24494ee3bc kostenfrei https://www.mdpi.com/2075-1702/10/1/8 kostenfrei https://doaj.org/toc/2075-1702 Journal toc kostenfrei GBV_USEFLAG_A SYSFLAG_A GBV_DOAJ GBV_ILN_20 GBV_ILN_22 GBV_ILN_23 GBV_ILN_24 GBV_ILN_39 GBV_ILN_40 GBV_ILN_60 GBV_ILN_62 GBV_ILN_63 GBV_ILN_65 GBV_ILN_69 GBV_ILN_70 GBV_ILN_73 GBV_ILN_95 GBV_ILN_105 GBV_ILN_110 GBV_ILN_151 GBV_ILN_161 GBV_ILN_170 GBV_ILN_213 GBV_ILN_230 GBV_ILN_285 GBV_ILN_293 GBV_ILN_370 GBV_ILN_602 GBV_ILN_2014 GBV_ILN_4012 GBV_ILN_4037 GBV_ILN_4112 GBV_ILN_4125 GBV_ILN_4126 GBV_ILN_4249 GBV_ILN_4305 GBV_ILN_4306 GBV_ILN_4307 GBV_ILN_4313 GBV_ILN_4322 GBV_ILN_4323 GBV_ILN_4324 GBV_ILN_4325 GBV_ILN_4335 GBV_ILN_4338 GBV_ILN_4367 GBV_ILN_4700 AR 10 2021 1, p 8
spelling	10.3390/machines10010008 doi (DE-627)DOAJ033839603 (DE-599)DOAJb52dadcfd9f640cc97a30b24494ee3bc DE-627 ger DE-627 rakwb eng TJ1-1570 Eckart Uhlmann verfasserin aut Optimizing the Sharpening Process of Hybrid-Bonded Diamond Grinding Wheels by Means of a Process Model 2021 Text txt rdacontent Computermedien c rdamedia Online-Ressource cr rdacarrier The grinding wheel topography influences the cutting performance and thus the economic efficiency of a grinding process. In contrary to conventional grinding wheels, super abrasive grinding wheels should undergo an additional sharpening process after the initial profiling process to obtain a suitable microstructure of the grinding wheel. Due to the lack of scientific knowledge, the sharpening process is mostly performed manually in industrial practice. A CNC-controlled sharpening process can not only improve the reproducibility of grinding processes but also decrease the secondary processing time and thereby increase the economic efficiency significantly. To optimize the sharpening process, experimental investigations were carried out to identify the significant sharpening parameters influencing the grinding wheel topography. The sharpening block width l<sub<Sb</sub<, the grain size of the sharpening block d<sub<kSb</sub< and the area-related material removal in sharpening V’’<sub<Sb</sub< were identified as the most significant parameters. Additional experiments were performed to further quantify the influence of the significant sharpening parameters. Based on that, a process model was developed to predict the required sharpening parameters for certain target topographies. By using the process model, constant work results and improved process reliability can be obtained. tool grinding conditioning process process model block sharpening process surface quality Mechanical engineering and machinery Arunan Muthulingam verfasserin aut In Machines MDPI AG, 2013 10(2021), 1, p 8 (DE-627)73728823X (DE-600)2704328-9 20751702 nnns volume:10 year:2021 number:1, p 8 https://doi.org/10.3390/machines10010008 kostenfrei https://doaj.org/article/b52dadcfd9f640cc97a30b24494ee3bc kostenfrei https://www.mdpi.com/2075-1702/10/1/8 kostenfrei https://doaj.org/toc/2075-1702 Journal toc kostenfrei GBV_USEFLAG_A SYSFLAG_A GBV_DOAJ GBV_ILN_20 GBV_ILN_22 GBV_ILN_23 GBV_ILN_24 GBV_ILN_39 GBV_ILN_40 GBV_ILN_60 GBV_ILN_62 GBV_ILN_63 GBV_ILN_65 GBV_ILN_69 GBV_ILN_70 GBV_ILN_73 GBV_ILN_95 GBV_ILN_105 GBV_ILN_110 GBV_ILN_151 GBV_ILN_161 GBV_ILN_170 GBV_ILN_213 GBV_ILN_230 GBV_ILN_285 GBV_ILN_293 GBV_ILN_370 GBV_ILN_602 GBV_ILN_2014 GBV_ILN_4012 GBV_ILN_4037 GBV_ILN_4112 GBV_ILN_4125 GBV_ILN_4126 GBV_ILN_4249 GBV_ILN_4305 GBV_ILN_4306 GBV_ILN_4307 GBV_ILN_4313 GBV_ILN_4322 GBV_ILN_4323 GBV_ILN_4324 GBV_ILN_4325 GBV_ILN_4335 GBV_ILN_4338 GBV_ILN_4367 GBV_ILN_4700 AR 10 2021 1, p 8
allfields_unstemmed	10.3390/machines10010008 doi (DE-627)DOAJ033839603 (DE-599)DOAJb52dadcfd9f640cc97a30b24494ee3bc DE-627 ger DE-627 rakwb eng TJ1-1570 Eckart Uhlmann verfasserin aut Optimizing the Sharpening Process of Hybrid-Bonded Diamond Grinding Wheels by Means of a Process Model 2021 Text txt rdacontent Computermedien c rdamedia Online-Ressource cr rdacarrier The grinding wheel topography influences the cutting performance and thus the economic efficiency of a grinding process. In contrary to conventional grinding wheels, super abrasive grinding wheels should undergo an additional sharpening process after the initial profiling process to obtain a suitable microstructure of the grinding wheel. Due to the lack of scientific knowledge, the sharpening process is mostly performed manually in industrial practice. A CNC-controlled sharpening process can not only improve the reproducibility of grinding processes but also decrease the secondary processing time and thereby increase the economic efficiency significantly. To optimize the sharpening process, experimental investigations were carried out to identify the significant sharpening parameters influencing the grinding wheel topography. The sharpening block width l<sub<Sb</sub<, the grain size of the sharpening block d<sub<kSb</sub< and the area-related material removal in sharpening V’’<sub<Sb</sub< were identified as the most significant parameters. Additional experiments were performed to further quantify the influence of the significant sharpening parameters. Based on that, a process model was developed to predict the required sharpening parameters for certain target topographies. By using the process model, constant work results and improved process reliability can be obtained. tool grinding conditioning process process model block sharpening process surface quality Mechanical engineering and machinery Arunan Muthulingam verfasserin aut In Machines MDPI AG, 2013 10(2021), 1, p 8 (DE-627)73728823X (DE-600)2704328-9 20751702 nnns volume:10 year:2021 number:1, p 8 https://doi.org/10.3390/machines10010008 kostenfrei https://doaj.org/article/b52dadcfd9f640cc97a30b24494ee3bc kostenfrei https://www.mdpi.com/2075-1702/10/1/8 kostenfrei https://doaj.org/toc/2075-1702 Journal toc kostenfrei GBV_USEFLAG_A SYSFLAG_A GBV_DOAJ GBV_ILN_20 GBV_ILN_22 GBV_ILN_23 GBV_ILN_24 GBV_ILN_39 GBV_ILN_40 GBV_ILN_60 GBV_ILN_62 GBV_ILN_63 GBV_ILN_65 GBV_ILN_69 GBV_ILN_70 GBV_ILN_73 GBV_ILN_95 GBV_ILN_105 GBV_ILN_110 GBV_ILN_151 GBV_ILN_161 GBV_ILN_170 GBV_ILN_213 GBV_ILN_230 GBV_ILN_285 GBV_ILN_293 GBV_ILN_370 GBV_ILN_602 GBV_ILN_2014 GBV_ILN_4012 GBV_ILN_4037 GBV_ILN_4112 GBV_ILN_4125 GBV_ILN_4126 GBV_ILN_4249 GBV_ILN_4305 GBV_ILN_4306 GBV_ILN_4307 GBV_ILN_4313 GBV_ILN_4322 GBV_ILN_4323 GBV_ILN_4324 GBV_ILN_4325 GBV_ILN_4335 GBV_ILN_4338 GBV_ILN_4367 GBV_ILN_4700 AR 10 2021 1, p 8
allfieldsGer	10.3390/machines10010008 doi (DE-627)DOAJ033839603 (DE-599)DOAJb52dadcfd9f640cc97a30b24494ee3bc DE-627 ger DE-627 rakwb eng TJ1-1570 Eckart Uhlmann verfasserin aut Optimizing the Sharpening Process of Hybrid-Bonded Diamond Grinding Wheels by Means of a Process Model 2021 Text txt rdacontent Computermedien c rdamedia Online-Ressource cr rdacarrier The grinding wheel topography influences the cutting performance and thus the economic efficiency of a grinding process. In contrary to conventional grinding wheels, super abrasive grinding wheels should undergo an additional sharpening process after the initial profiling process to obtain a suitable microstructure of the grinding wheel. Due to the lack of scientific knowledge, the sharpening process is mostly performed manually in industrial practice. A CNC-controlled sharpening process can not only improve the reproducibility of grinding processes but also decrease the secondary processing time and thereby increase the economic efficiency significantly. To optimize the sharpening process, experimental investigations were carried out to identify the significant sharpening parameters influencing the grinding wheel topography. The sharpening block width l<sub<Sb</sub<, the grain size of the sharpening block d<sub<kSb</sub< and the area-related material removal in sharpening V’’<sub<Sb</sub< were identified as the most significant parameters. Additional experiments were performed to further quantify the influence of the significant sharpening parameters. Based on that, a process model was developed to predict the required sharpening parameters for certain target topographies. By using the process model, constant work results and improved process reliability can be obtained. tool grinding conditioning process process model block sharpening process surface quality Mechanical engineering and machinery Arunan Muthulingam verfasserin aut In Machines MDPI AG, 2013 10(2021), 1, p 8 (DE-627)73728823X (DE-600)2704328-9 20751702 nnns volume:10 year:2021 number:1, p 8 https://doi.org/10.3390/machines10010008 kostenfrei https://doaj.org/article/b52dadcfd9f640cc97a30b24494ee3bc kostenfrei https://www.mdpi.com/2075-1702/10/1/8 kostenfrei https://doaj.org/toc/2075-1702 Journal toc kostenfrei GBV_USEFLAG_A SYSFLAG_A GBV_DOAJ GBV_ILN_20 GBV_ILN_22 GBV_ILN_23 GBV_ILN_24 GBV_ILN_39 GBV_ILN_40 GBV_ILN_60 GBV_ILN_62 GBV_ILN_63 GBV_ILN_65 GBV_ILN_69 GBV_ILN_70 GBV_ILN_73 GBV_ILN_95 GBV_ILN_105 GBV_ILN_110 GBV_ILN_151 GBV_ILN_161 GBV_ILN_170 GBV_ILN_213 GBV_ILN_230 GBV_ILN_285 GBV_ILN_293 GBV_ILN_370 GBV_ILN_602 GBV_ILN_2014 GBV_ILN_4012 GBV_ILN_4037 GBV_ILN_4112 GBV_ILN_4125 GBV_ILN_4126 GBV_ILN_4249 GBV_ILN_4305 GBV_ILN_4306 GBV_ILN_4307 GBV_ILN_4313 GBV_ILN_4322 GBV_ILN_4323 GBV_ILN_4324 GBV_ILN_4325 GBV_ILN_4335 GBV_ILN_4338 GBV_ILN_4367 GBV_ILN_4700 AR 10 2021 1, p 8
allfieldsSound	10.3390/machines10010008 doi (DE-627)DOAJ033839603 (DE-599)DOAJb52dadcfd9f640cc97a30b24494ee3bc DE-627 ger DE-627 rakwb eng TJ1-1570 Eckart Uhlmann verfasserin aut Optimizing the Sharpening Process of Hybrid-Bonded Diamond Grinding Wheels by Means of a Process Model 2021 Text txt rdacontent Computermedien c rdamedia Online-Ressource cr rdacarrier The grinding wheel topography influences the cutting performance and thus the economic efficiency of a grinding process. In contrary to conventional grinding wheels, super abrasive grinding wheels should undergo an additional sharpening process after the initial profiling process to obtain a suitable microstructure of the grinding wheel. Due to the lack of scientific knowledge, the sharpening process is mostly performed manually in industrial practice. A CNC-controlled sharpening process can not only improve the reproducibility of grinding processes but also decrease the secondary processing time and thereby increase the economic efficiency significantly. To optimize the sharpening process, experimental investigations were carried out to identify the significant sharpening parameters influencing the grinding wheel topography. The sharpening block width l<sub<Sb</sub<, the grain size of the sharpening block d<sub<kSb</sub< and the area-related material removal in sharpening V’’<sub<Sb</sub< were identified as the most significant parameters. Additional experiments were performed to further quantify the influence of the significant sharpening parameters. Based on that, a process model was developed to predict the required sharpening parameters for certain target topographies. By using the process model, constant work results and improved process reliability can be obtained. tool grinding conditioning process process model block sharpening process surface quality Mechanical engineering and machinery Arunan Muthulingam verfasserin aut In Machines MDPI AG, 2013 10(2021), 1, p 8 (DE-627)73728823X (DE-600)2704328-9 20751702 nnns volume:10 year:2021 number:1, p 8 https://doi.org/10.3390/machines10010008 kostenfrei https://doaj.org/article/b52dadcfd9f640cc97a30b24494ee3bc kostenfrei https://www.mdpi.com/2075-1702/10/1/8 kostenfrei https://doaj.org/toc/2075-1702 Journal toc kostenfrei GBV_USEFLAG_A SYSFLAG_A GBV_DOAJ GBV_ILN_20 GBV_ILN_22 GBV_ILN_23 GBV_ILN_24 GBV_ILN_39 GBV_ILN_40 GBV_ILN_60 GBV_ILN_62 GBV_ILN_63 GBV_ILN_65 GBV_ILN_69 GBV_ILN_70 GBV_ILN_73 GBV_ILN_95 GBV_ILN_105 GBV_ILN_110 GBV_ILN_151 GBV_ILN_161 GBV_ILN_170 GBV_ILN_213 GBV_ILN_230 GBV_ILN_285 GBV_ILN_293 GBV_ILN_370 GBV_ILN_602 GBV_ILN_2014 GBV_ILN_4012 GBV_ILN_4037 GBV_ILN_4112 GBV_ILN_4125 GBV_ILN_4126 GBV_ILN_4249 GBV_ILN_4305 GBV_ILN_4306 GBV_ILN_4307 GBV_ILN_4313 GBV_ILN_4322 GBV_ILN_4323 GBV_ILN_4324 GBV_ILN_4325 GBV_ILN_4335 GBV_ILN_4338 GBV_ILN_4367 GBV_ILN_4700 AR 10 2021 1, p 8
language	English
source	In Machines 10(2021), 1, p 8 volume:10 year:2021 number:1, p 8
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topic_facet	tool grinding conditioning process process model block sharpening process surface quality Mechanical engineering and machinery
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authorswithroles_txt_mv	Eckart Uhlmann @@aut@@ Arunan Muthulingam @@aut@@
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callnumber-first	T - Technology
author	Eckart Uhlmann
spellingShingle	Eckart Uhlmann misc TJ1-1570 misc tool grinding misc conditioning process misc process model misc block sharpening process misc surface quality misc Mechanical engineering and machinery Optimizing the Sharpening Process of Hybrid-Bonded Diamond Grinding Wheels by Means of a Process Model
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topic_title	TJ1-1570 Optimizing the Sharpening Process of Hybrid-Bonded Diamond Grinding Wheels by Means of a Process Model tool grinding conditioning process process model block sharpening process surface quality
topic	misc TJ1-1570 misc tool grinding misc conditioning process misc process model misc block sharpening process misc surface quality misc Mechanical engineering and machinery
topic_unstemmed	misc TJ1-1570 misc tool grinding misc conditioning process misc process model misc block sharpening process misc surface quality misc Mechanical engineering and machinery
topic_browse	misc TJ1-1570 misc tool grinding misc conditioning process misc process model misc block sharpening process misc surface quality misc Mechanical engineering and machinery
format_facet	Elektronische Aufsätze Aufsätze Elektronische Ressource
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title	Optimizing the Sharpening Process of Hybrid-Bonded Diamond Grinding Wheels by Means of a Process Model
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title_full	Optimizing the Sharpening Process of Hybrid-Bonded Diamond Grinding Wheels by Means of a Process Model
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title_sort	optimizing the sharpening process of hybrid-bonded diamond grinding wheels by means of a process model
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title_auth	Optimizing the Sharpening Process of Hybrid-Bonded Diamond Grinding Wheels by Means of a Process Model
abstract	The grinding wheel topography influences the cutting performance and thus the economic efficiency of a grinding process. In contrary to conventional grinding wheels, super abrasive grinding wheels should undergo an additional sharpening process after the initial profiling process to obtain a suitable microstructure of the grinding wheel. Due to the lack of scientific knowledge, the sharpening process is mostly performed manually in industrial practice. A CNC-controlled sharpening process can not only improve the reproducibility of grinding processes but also decrease the secondary processing time and thereby increase the economic efficiency significantly. To optimize the sharpening process, experimental investigations were carried out to identify the significant sharpening parameters influencing the grinding wheel topography. The sharpening block width l<sub<Sb</sub<, the grain size of the sharpening block d<sub<kSb</sub< and the area-related material removal in sharpening V’’<sub<Sb</sub< were identified as the most significant parameters. Additional experiments were performed to further quantify the influence of the significant sharpening parameters. Based on that, a process model was developed to predict the required sharpening parameters for certain target topographies. By using the process model, constant work results and improved process reliability can be obtained.
abstractGer	The grinding wheel topography influences the cutting performance and thus the economic efficiency of a grinding process. In contrary to conventional grinding wheels, super abrasive grinding wheels should undergo an additional sharpening process after the initial profiling process to obtain a suitable microstructure of the grinding wheel. Due to the lack of scientific knowledge, the sharpening process is mostly performed manually in industrial practice. A CNC-controlled sharpening process can not only improve the reproducibility of grinding processes but also decrease the secondary processing time and thereby increase the economic efficiency significantly. To optimize the sharpening process, experimental investigations were carried out to identify the significant sharpening parameters influencing the grinding wheel topography. The sharpening block width l<sub<Sb</sub<, the grain size of the sharpening block d<sub<kSb</sub< and the area-related material removal in sharpening V’’<sub<Sb</sub< were identified as the most significant parameters. Additional experiments were performed to further quantify the influence of the significant sharpening parameters. Based on that, a process model was developed to predict the required sharpening parameters for certain target topographies. By using the process model, constant work results and improved process reliability can be obtained.
abstract_unstemmed	The grinding wheel topography influences the cutting performance and thus the economic efficiency of a grinding process. In contrary to conventional grinding wheels, super abrasive grinding wheels should undergo an additional sharpening process after the initial profiling process to obtain a suitable microstructure of the grinding wheel. Due to the lack of scientific knowledge, the sharpening process is mostly performed manually in industrial practice. A CNC-controlled sharpening process can not only improve the reproducibility of grinding processes but also decrease the secondary processing time and thereby increase the economic efficiency significantly. To optimize the sharpening process, experimental investigations were carried out to identify the significant sharpening parameters influencing the grinding wheel topography. The sharpening block width l<sub<Sb</sub<, the grain size of the sharpening block d<sub<kSb</sub< and the area-related material removal in sharpening V’’<sub<Sb</sub< were identified as the most significant parameters. Additional experiments were performed to further quantify the influence of the significant sharpening parameters. Based on that, a process model was developed to predict the required sharpening parameters for certain target topographies. By using the process model, constant work results and improved process reliability can be obtained.
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title_short	Optimizing the Sharpening Process of Hybrid-Bonded Diamond Grinding Wheels by Means of a Process Model
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