Machinability study of steels in precision orthogonal cutting

The miniaturization of components and systems is advancing steadily in many areas of engineering. Consequently, micro-machining is becoming an important manufacture technology due to the increasing demand for miniaturized products in recent years. Precision machining aims the production of advanced...
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Autor*in:	Leonardo Roberto Silva [verfasserIn] Alexandre Mendes Abrão [verfasserIn] Paulo Faria [verfasserIn] João Paulo Davim [verfasserIn]

Format:	E-Artikel
Sprache:	Englisch

Erschienen:	2012

Schlagwörter:	orthogonal cutting precision turning merchant model Lee & Shaffer model AISI D2 steel AISI 1045 steel

Übergeordnetes Werk:	In: Materials Research - Associação Brasileira de Metalurgia e Materiais (ABM); Associação Brasileira de Cerâmica (ABC); Associação Brasileira de Polímeros (ABPol), 2004, 15(2012), 4, Seite 589-595
Übergeordnetes Werk:	volume:15 ; year:2012 ; number:4 ; pages:589-595

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Katalog-ID:	DOAJ057358648

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650		4	\|a orthogonal cutting
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allfields	(DE-627)DOAJ057358648 (DE-599)DOAJ55c594758529439dbd8fa7488b7068eb DE-627 ger DE-627 rakwb eng TA401-492 Leonardo Roberto Silva verfasserin aut Machinability study of steels in precision orthogonal cutting 2012 Text txt rdacontent Computermedien c rdamedia Online-Ressource cr rdacarrier The miniaturization of components and systems is advancing steadily in many areas of engineering. Consequently, micro-machining is becoming an important manufacture technology due to the increasing demand for miniaturized products in recent years. Precision machining aims the production of advanced components with high dimensional accuracy and acceptable surface integrity. This work presents an experimental study based on Merchant and Lee & Shaffer theories applied to precision radial turning of AISI D2 cold work tool and AISI 1045 medium carbon steels with uncoated carbide tools ISO grade K15. The aim of this study is to evaluate the influence of feed rate on chip compression ratio (Rc), chip deformation (ε), friction angle (ρ), shear angle (Φ), normal stress (σ) and shear stress (•) for both work materials. The results indicated that the shear angle decreased and chip deformation increased as the chip compression ratio was elevated without significant differences between both materials. Additionally, higher cutting and thrust forces and normal and shear stresses were observed for the tool steel. Finally, the Lee & Shaffer model gave shear plane angle values closer to the experimental data. orthogonal cutting precision turning merchant model Lee & Shaffer model AISI D2 steel AISI 1045 steel Materials of engineering and construction. Mechanics of materials Alexandre Mendes Abrão verfasserin aut Paulo Faria verfasserin aut João Paulo Davim verfasserin aut In Materials Research Associação Brasileira de Metalurgia e Materiais (ABM); Associação Brasileira de Cerâmica (ABC); Associação Brasileira de Polímeros (ABPol), 2004 15(2012), 4, Seite 589-595 (DE-627)331755718 (DE-600)2053187-4 15161439 nnns volume:15 year:2012 number:4 pages:589-595 https://doaj.org/article/55c594758529439dbd8fa7488b7068eb kostenfrei http://www.scielo.br/scielo.php?script=sci_arttext&pid=S1516-14392012000400017 kostenfrei https://doaj.org/toc/1516-1439 Journal toc kostenfrei GBV_USEFLAG_A SYSFLAG_A GBV_DOAJ SSG-OLC-PHA GBV_ILN_11 GBV_ILN_20 GBV_ILN_22 GBV_ILN_23 GBV_ILN_24 GBV_ILN_31 GBV_ILN_39 GBV_ILN_40 GBV_ILN_60 GBV_ILN_62 GBV_ILN_63 GBV_ILN_65 GBV_ILN_69 GBV_ILN_70 GBV_ILN_73 GBV_ILN_95 GBV_ILN_105 GBV_ILN_110 GBV_ILN_151 GBV_ILN_161 GBV_ILN_170 GBV_ILN_213 GBV_ILN_230 GBV_ILN_285 GBV_ILN_293 GBV_ILN_370 GBV_ILN_602 GBV_ILN_2014 GBV_ILN_4012 GBV_ILN_4037 GBV_ILN_4112 GBV_ILN_4125 GBV_ILN_4126 GBV_ILN_4249 GBV_ILN_4305 GBV_ILN_4306 GBV_ILN_4307 GBV_ILN_4313 GBV_ILN_4322 GBV_ILN_4323 GBV_ILN_4324 GBV_ILN_4325 GBV_ILN_4335 GBV_ILN_4338 GBV_ILN_4367 GBV_ILN_4700 AR 15 2012 4 589-595
spelling	(DE-627)DOAJ057358648 (DE-599)DOAJ55c594758529439dbd8fa7488b7068eb DE-627 ger DE-627 rakwb eng TA401-492 Leonardo Roberto Silva verfasserin aut Machinability study of steels in precision orthogonal cutting 2012 Text txt rdacontent Computermedien c rdamedia Online-Ressource cr rdacarrier The miniaturization of components and systems is advancing steadily in many areas of engineering. Consequently, micro-machining is becoming an important manufacture technology due to the increasing demand for miniaturized products in recent years. Precision machining aims the production of advanced components with high dimensional accuracy and acceptable surface integrity. This work presents an experimental study based on Merchant and Lee & Shaffer theories applied to precision radial turning of AISI D2 cold work tool and AISI 1045 medium carbon steels with uncoated carbide tools ISO grade K15. The aim of this study is to evaluate the influence of feed rate on chip compression ratio (Rc), chip deformation (ε), friction angle (ρ), shear angle (Φ), normal stress (σ) and shear stress (•) for both work materials. The results indicated that the shear angle decreased and chip deformation increased as the chip compression ratio was elevated without significant differences between both materials. Additionally, higher cutting and thrust forces and normal and shear stresses were observed for the tool steel. Finally, the Lee & Shaffer model gave shear plane angle values closer to the experimental data. orthogonal cutting precision turning merchant model Lee & Shaffer model AISI D2 steel AISI 1045 steel Materials of engineering and construction. Mechanics of materials Alexandre Mendes Abrão verfasserin aut Paulo Faria verfasserin aut João Paulo Davim verfasserin aut In Materials Research Associação Brasileira de Metalurgia e Materiais (ABM); Associação Brasileira de Cerâmica (ABC); Associação Brasileira de Polímeros (ABPol), 2004 15(2012), 4, Seite 589-595 (DE-627)331755718 (DE-600)2053187-4 15161439 nnns volume:15 year:2012 number:4 pages:589-595 https://doaj.org/article/55c594758529439dbd8fa7488b7068eb kostenfrei http://www.scielo.br/scielo.php?script=sci_arttext&pid=S1516-14392012000400017 kostenfrei https://doaj.org/toc/1516-1439 Journal toc kostenfrei GBV_USEFLAG_A SYSFLAG_A GBV_DOAJ SSG-OLC-PHA GBV_ILN_11 GBV_ILN_20 GBV_ILN_22 GBV_ILN_23 GBV_ILN_24 GBV_ILN_31 GBV_ILN_39 GBV_ILN_40 GBV_ILN_60 GBV_ILN_62 GBV_ILN_63 GBV_ILN_65 GBV_ILN_69 GBV_ILN_70 GBV_ILN_73 GBV_ILN_95 GBV_ILN_105 GBV_ILN_110 GBV_ILN_151 GBV_ILN_161 GBV_ILN_170 GBV_ILN_213 GBV_ILN_230 GBV_ILN_285 GBV_ILN_293 GBV_ILN_370 GBV_ILN_602 GBV_ILN_2014 GBV_ILN_4012 GBV_ILN_4037 GBV_ILN_4112 GBV_ILN_4125 GBV_ILN_4126 GBV_ILN_4249 GBV_ILN_4305 GBV_ILN_4306 GBV_ILN_4307 GBV_ILN_4313 GBV_ILN_4322 GBV_ILN_4323 GBV_ILN_4324 GBV_ILN_4325 GBV_ILN_4335 GBV_ILN_4338 GBV_ILN_4367 GBV_ILN_4700 AR 15 2012 4 589-595
allfields_unstemmed	(DE-627)DOAJ057358648 (DE-599)DOAJ55c594758529439dbd8fa7488b7068eb DE-627 ger DE-627 rakwb eng TA401-492 Leonardo Roberto Silva verfasserin aut Machinability study of steels in precision orthogonal cutting 2012 Text txt rdacontent Computermedien c rdamedia Online-Ressource cr rdacarrier The miniaturization of components and systems is advancing steadily in many areas of engineering. Consequently, micro-machining is becoming an important manufacture technology due to the increasing demand for miniaturized products in recent years. Precision machining aims the production of advanced components with high dimensional accuracy and acceptable surface integrity. This work presents an experimental study based on Merchant and Lee & Shaffer theories applied to precision radial turning of AISI D2 cold work tool and AISI 1045 medium carbon steels with uncoated carbide tools ISO grade K15. The aim of this study is to evaluate the influence of feed rate on chip compression ratio (Rc), chip deformation (ε), friction angle (ρ), shear angle (Φ), normal stress (σ) and shear stress (•) for both work materials. The results indicated that the shear angle decreased and chip deformation increased as the chip compression ratio was elevated without significant differences between both materials. Additionally, higher cutting and thrust forces and normal and shear stresses were observed for the tool steel. Finally, the Lee & Shaffer model gave shear plane angle values closer to the experimental data. orthogonal cutting precision turning merchant model Lee & Shaffer model AISI D2 steel AISI 1045 steel Materials of engineering and construction. Mechanics of materials Alexandre Mendes Abrão verfasserin aut Paulo Faria verfasserin aut João Paulo Davim verfasserin aut In Materials Research Associação Brasileira de Metalurgia e Materiais (ABM); Associação Brasileira de Cerâmica (ABC); Associação Brasileira de Polímeros (ABPol), 2004 15(2012), 4, Seite 589-595 (DE-627)331755718 (DE-600)2053187-4 15161439 nnns volume:15 year:2012 number:4 pages:589-595 https://doaj.org/article/55c594758529439dbd8fa7488b7068eb kostenfrei http://www.scielo.br/scielo.php?script=sci_arttext&pid=S1516-14392012000400017 kostenfrei https://doaj.org/toc/1516-1439 Journal toc kostenfrei GBV_USEFLAG_A SYSFLAG_A GBV_DOAJ SSG-OLC-PHA GBV_ILN_11 GBV_ILN_20 GBV_ILN_22 GBV_ILN_23 GBV_ILN_24 GBV_ILN_31 GBV_ILN_39 GBV_ILN_40 GBV_ILN_60 GBV_ILN_62 GBV_ILN_63 GBV_ILN_65 GBV_ILN_69 GBV_ILN_70 GBV_ILN_73 GBV_ILN_95 GBV_ILN_105 GBV_ILN_110 GBV_ILN_151 GBV_ILN_161 GBV_ILN_170 GBV_ILN_213 GBV_ILN_230 GBV_ILN_285 GBV_ILN_293 GBV_ILN_370 GBV_ILN_602 GBV_ILN_2014 GBV_ILN_4012 GBV_ILN_4037 GBV_ILN_4112 GBV_ILN_4125 GBV_ILN_4126 GBV_ILN_4249 GBV_ILN_4305 GBV_ILN_4306 GBV_ILN_4307 GBV_ILN_4313 GBV_ILN_4322 GBV_ILN_4323 GBV_ILN_4324 GBV_ILN_4325 GBV_ILN_4335 GBV_ILN_4338 GBV_ILN_4367 GBV_ILN_4700 AR 15 2012 4 589-595
allfieldsGer	(DE-627)DOAJ057358648 (DE-599)DOAJ55c594758529439dbd8fa7488b7068eb DE-627 ger DE-627 rakwb eng TA401-492 Leonardo Roberto Silva verfasserin aut Machinability study of steels in precision orthogonal cutting 2012 Text txt rdacontent Computermedien c rdamedia Online-Ressource cr rdacarrier The miniaturization of components and systems is advancing steadily in many areas of engineering. Consequently, micro-machining is becoming an important manufacture technology due to the increasing demand for miniaturized products in recent years. Precision machining aims the production of advanced components with high dimensional accuracy and acceptable surface integrity. This work presents an experimental study based on Merchant and Lee & Shaffer theories applied to precision radial turning of AISI D2 cold work tool and AISI 1045 medium carbon steels with uncoated carbide tools ISO grade K15. The aim of this study is to evaluate the influence of feed rate on chip compression ratio (Rc), chip deformation (ε), friction angle (ρ), shear angle (Φ), normal stress (σ) and shear stress (•) for both work materials. The results indicated that the shear angle decreased and chip deformation increased as the chip compression ratio was elevated without significant differences between both materials. Additionally, higher cutting and thrust forces and normal and shear stresses were observed for the tool steel. Finally, the Lee & Shaffer model gave shear plane angle values closer to the experimental data. orthogonal cutting precision turning merchant model Lee & Shaffer model AISI D2 steel AISI 1045 steel Materials of engineering and construction. Mechanics of materials Alexandre Mendes Abrão verfasserin aut Paulo Faria verfasserin aut João Paulo Davim verfasserin aut In Materials Research Associação Brasileira de Metalurgia e Materiais (ABM); Associação Brasileira de Cerâmica (ABC); Associação Brasileira de Polímeros (ABPol), 2004 15(2012), 4, Seite 589-595 (DE-627)331755718 (DE-600)2053187-4 15161439 nnns volume:15 year:2012 number:4 pages:589-595 https://doaj.org/article/55c594758529439dbd8fa7488b7068eb kostenfrei http://www.scielo.br/scielo.php?script=sci_arttext&pid=S1516-14392012000400017 kostenfrei https://doaj.org/toc/1516-1439 Journal toc kostenfrei GBV_USEFLAG_A SYSFLAG_A GBV_DOAJ SSG-OLC-PHA GBV_ILN_11 GBV_ILN_20 GBV_ILN_22 GBV_ILN_23 GBV_ILN_24 GBV_ILN_31 GBV_ILN_39 GBV_ILN_40 GBV_ILN_60 GBV_ILN_62 GBV_ILN_63 GBV_ILN_65 GBV_ILN_69 GBV_ILN_70 GBV_ILN_73 GBV_ILN_95 GBV_ILN_105 GBV_ILN_110 GBV_ILN_151 GBV_ILN_161 GBV_ILN_170 GBV_ILN_213 GBV_ILN_230 GBV_ILN_285 GBV_ILN_293 GBV_ILN_370 GBV_ILN_602 GBV_ILN_2014 GBV_ILN_4012 GBV_ILN_4037 GBV_ILN_4112 GBV_ILN_4125 GBV_ILN_4126 GBV_ILN_4249 GBV_ILN_4305 GBV_ILN_4306 GBV_ILN_4307 GBV_ILN_4313 GBV_ILN_4322 GBV_ILN_4323 GBV_ILN_4324 GBV_ILN_4325 GBV_ILN_4335 GBV_ILN_4338 GBV_ILN_4367 GBV_ILN_4700 AR 15 2012 4 589-595
allfieldsSound	(DE-627)DOAJ057358648 (DE-599)DOAJ55c594758529439dbd8fa7488b7068eb DE-627 ger DE-627 rakwb eng TA401-492 Leonardo Roberto Silva verfasserin aut Machinability study of steels in precision orthogonal cutting 2012 Text txt rdacontent Computermedien c rdamedia Online-Ressource cr rdacarrier The miniaturization of components and systems is advancing steadily in many areas of engineering. Consequently, micro-machining is becoming an important manufacture technology due to the increasing demand for miniaturized products in recent years. Precision machining aims the production of advanced components with high dimensional accuracy and acceptable surface integrity. This work presents an experimental study based on Merchant and Lee & Shaffer theories applied to precision radial turning of AISI D2 cold work tool and AISI 1045 medium carbon steels with uncoated carbide tools ISO grade K15. The aim of this study is to evaluate the influence of feed rate on chip compression ratio (Rc), chip deformation (ε), friction angle (ρ), shear angle (Φ), normal stress (σ) and shear stress (•) for both work materials. The results indicated that the shear angle decreased and chip deformation increased as the chip compression ratio was elevated without significant differences between both materials. Additionally, higher cutting and thrust forces and normal and shear stresses were observed for the tool steel. Finally, the Lee & Shaffer model gave shear plane angle values closer to the experimental data. orthogonal cutting precision turning merchant model Lee & Shaffer model AISI D2 steel AISI 1045 steel Materials of engineering and construction. Mechanics of materials Alexandre Mendes Abrão verfasserin aut Paulo Faria verfasserin aut João Paulo Davim verfasserin aut In Materials Research Associação Brasileira de Metalurgia e Materiais (ABM); Associação Brasileira de Cerâmica (ABC); Associação Brasileira de Polímeros (ABPol), 2004 15(2012), 4, Seite 589-595 (DE-627)331755718 (DE-600)2053187-4 15161439 nnns volume:15 year:2012 number:4 pages:589-595 https://doaj.org/article/55c594758529439dbd8fa7488b7068eb kostenfrei http://www.scielo.br/scielo.php?script=sci_arttext&pid=S1516-14392012000400017 kostenfrei https://doaj.org/toc/1516-1439 Journal toc kostenfrei GBV_USEFLAG_A SYSFLAG_A GBV_DOAJ SSG-OLC-PHA GBV_ILN_11 GBV_ILN_20 GBV_ILN_22 GBV_ILN_23 GBV_ILN_24 GBV_ILN_31 GBV_ILN_39 GBV_ILN_40 GBV_ILN_60 GBV_ILN_62 GBV_ILN_63 GBV_ILN_65 GBV_ILN_69 GBV_ILN_70 GBV_ILN_73 GBV_ILN_95 GBV_ILN_105 GBV_ILN_110 GBV_ILN_151 GBV_ILN_161 GBV_ILN_170 GBV_ILN_213 GBV_ILN_230 GBV_ILN_285 GBV_ILN_293 GBV_ILN_370 GBV_ILN_602 GBV_ILN_2014 GBV_ILN_4012 GBV_ILN_4037 GBV_ILN_4112 GBV_ILN_4125 GBV_ILN_4126 GBV_ILN_4249 GBV_ILN_4305 GBV_ILN_4306 GBV_ILN_4307 GBV_ILN_4313 GBV_ILN_4322 GBV_ILN_4323 GBV_ILN_4324 GBV_ILN_4325 GBV_ILN_4335 GBV_ILN_4338 GBV_ILN_4367 GBV_ILN_4700 AR 15 2012 4 589-595
language	English
source	In Materials Research 15(2012), 4, Seite 589-595 volume:15 year:2012 number:4 pages:589-595
sourceStr	In Materials Research 15(2012), 4, Seite 589-595 volume:15 year:2012 number:4 pages:589-595
format_phy_str_mv	Article
institution	findex.gbv.de
topic_facet	orthogonal cutting precision turning merchant model Lee & Shaffer model AISI D2 steel AISI 1045 steel Materials of engineering and construction. Mechanics of materials
isfreeaccess_bool	true
container_title	Materials Research
authorswithroles_txt_mv	Leonardo Roberto Silva @@aut@@ Alexandre Mendes Abrão @@aut@@ Paulo Faria @@aut@@ João Paulo Davim @@aut@@
publishDateDaySort_date	2012-01-01T00:00:00Z
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callnumber-first	T - Technology
author	Leonardo Roberto Silva
spellingShingle	Leonardo Roberto Silva misc TA401-492 misc orthogonal cutting misc precision turning misc merchant model misc Lee & Shaffer model misc AISI D2 steel misc AISI 1045 steel misc Materials of engineering and construction. Mechanics of materials Machinability study of steels in precision orthogonal cutting
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topic_title	TA401-492 Machinability study of steels in precision orthogonal cutting orthogonal cutting precision turning merchant model Lee & Shaffer model AISI D2 steel AISI 1045 steel
topic	misc TA401-492 misc orthogonal cutting misc precision turning misc merchant model misc Lee & Shaffer model misc AISI D2 steel misc AISI 1045 steel misc Materials of engineering and construction. Mechanics of materials
topic_unstemmed	misc TA401-492 misc orthogonal cutting misc precision turning misc merchant model misc Lee & Shaffer model misc AISI D2 steel misc AISI 1045 steel misc Materials of engineering and construction. Mechanics of materials
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title	Machinability study of steels in precision orthogonal cutting
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title_full	Machinability study of steels in precision orthogonal cutting
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title_sort	machinability study of steels in precision orthogonal cutting
callnumber	TA401-492
title_auth	Machinability study of steels in precision orthogonal cutting
abstract	The miniaturization of components and systems is advancing steadily in many areas of engineering. Consequently, micro-machining is becoming an important manufacture technology due to the increasing demand for miniaturized products in recent years. Precision machining aims the production of advanced components with high dimensional accuracy and acceptable surface integrity. This work presents an experimental study based on Merchant and Lee & Shaffer theories applied to precision radial turning of AISI D2 cold work tool and AISI 1045 medium carbon steels with uncoated carbide tools ISO grade K15. The aim of this study is to evaluate the influence of feed rate on chip compression ratio (Rc), chip deformation (ε), friction angle (ρ), shear angle (Φ), normal stress (σ) and shear stress (•) for both work materials. The results indicated that the shear angle decreased and chip deformation increased as the chip compression ratio was elevated without significant differences between both materials. Additionally, higher cutting and thrust forces and normal and shear stresses were observed for the tool steel. Finally, the Lee & Shaffer model gave shear plane angle values closer to the experimental data.
abstractGer	The miniaturization of components and systems is advancing steadily in many areas of engineering. Consequently, micro-machining is becoming an important manufacture technology due to the increasing demand for miniaturized products in recent years. Precision machining aims the production of advanced components with high dimensional accuracy and acceptable surface integrity. This work presents an experimental study based on Merchant and Lee & Shaffer theories applied to precision radial turning of AISI D2 cold work tool and AISI 1045 medium carbon steels with uncoated carbide tools ISO grade K15. The aim of this study is to evaluate the influence of feed rate on chip compression ratio (Rc), chip deformation (ε), friction angle (ρ), shear angle (Φ), normal stress (σ) and shear stress (•) for both work materials. The results indicated that the shear angle decreased and chip deformation increased as the chip compression ratio was elevated without significant differences between both materials. Additionally, higher cutting and thrust forces and normal and shear stresses were observed for the tool steel. Finally, the Lee & Shaffer model gave shear plane angle values closer to the experimental data.
abstract_unstemmed	The miniaturization of components and systems is advancing steadily in many areas of engineering. Consequently, micro-machining is becoming an important manufacture technology due to the increasing demand for miniaturized products in recent years. Precision machining aims the production of advanced components with high dimensional accuracy and acceptable surface integrity. This work presents an experimental study based on Merchant and Lee & Shaffer theories applied to precision radial turning of AISI D2 cold work tool and AISI 1045 medium carbon steels with uncoated carbide tools ISO grade K15. The aim of this study is to evaluate the influence of feed rate on chip compression ratio (Rc), chip deformation (ε), friction angle (ρ), shear angle (Φ), normal stress (σ) and shear stress (•) for both work materials. The results indicated that the shear angle decreased and chip deformation increased as the chip compression ratio was elevated without significant differences between both materials. Additionally, higher cutting and thrust forces and normal and shear stresses were observed for the tool steel. Finally, the Lee & Shaffer model gave shear plane angle values closer to the experimental data.
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title_short	Machinability study of steels in precision orthogonal cutting
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