Machinability study of steels in precision orthogonal cutting
The miniaturization of components and systems is advancing steadily in many areas of engineering. Consequently, micro-machining is becoming an important manufacture technology due to the increasing demand for miniaturized products in recent years. Precision machining aims the production of advanced...
Ausführliche Beschreibung
Autor*in: |
Leonardo Roberto Silva [verfasserIn] Alexandre Mendes Abrão [verfasserIn] Paulo Faria [verfasserIn] João Paulo Davim [verfasserIn] |
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E-Artikel |
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Englisch |
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2012 |
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In: Materials Research - Associação Brasileira de Metalurgia e Materiais (ABM); Associação Brasileira de Cerâmica (ABC); Associação Brasileira de Polímeros (ABPol), 2004, 15(2012), 4, Seite 589-595 |
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Übergeordnetes Werk: |
volume:15 ; year:2012 ; number:4 ; pages:589-595 |
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DOAJ057358648 |
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(DE-627)DOAJ057358648 (DE-599)DOAJ55c594758529439dbd8fa7488b7068eb DE-627 ger DE-627 rakwb eng TA401-492 Leonardo Roberto Silva verfasserin aut Machinability study of steels in precision orthogonal cutting 2012 Text txt rdacontent Computermedien c rdamedia Online-Ressource cr rdacarrier The miniaturization of components and systems is advancing steadily in many areas of engineering. Consequently, micro-machining is becoming an important manufacture technology due to the increasing demand for miniaturized products in recent years. Precision machining aims the production of advanced components with high dimensional accuracy and acceptable surface integrity. This work presents an experimental study based on Merchant and Lee & Shaffer theories applied to precision radial turning of AISI D2 cold work tool and AISI 1045 medium carbon steels with uncoated carbide tools ISO grade K15. The aim of this study is to evaluate the influence of feed rate on chip compression ratio (Rc), chip deformation (ε), friction angle (ρ), shear angle (Φ), normal stress (σ) and shear stress (•) for both work materials. The results indicated that the shear angle decreased and chip deformation increased as the chip compression ratio was elevated without significant differences between both materials. Additionally, higher cutting and thrust forces and normal and shear stresses were observed for the tool steel. Finally, the Lee & Shaffer model gave shear plane angle values closer to the experimental data. orthogonal cutting precision turning merchant model Lee & Shaffer model AISI D2 steel AISI 1045 steel Materials of engineering and construction. Mechanics of materials Alexandre Mendes Abrão verfasserin aut Paulo Faria verfasserin aut João Paulo Davim verfasserin aut In Materials Research Associação Brasileira de Metalurgia e Materiais (ABM); Associação Brasileira de Cerâmica (ABC); Associação Brasileira de Polímeros (ABPol), 2004 15(2012), 4, Seite 589-595 (DE-627)331755718 (DE-600)2053187-4 15161439 nnns volume:15 year:2012 number:4 pages:589-595 https://doaj.org/article/55c594758529439dbd8fa7488b7068eb kostenfrei http://www.scielo.br/scielo.php?script=sci_arttext&pid=S1516-14392012000400017 kostenfrei https://doaj.org/toc/1516-1439 Journal toc kostenfrei GBV_USEFLAG_A SYSFLAG_A GBV_DOAJ SSG-OLC-PHA GBV_ILN_11 GBV_ILN_20 GBV_ILN_22 GBV_ILN_23 GBV_ILN_24 GBV_ILN_31 GBV_ILN_39 GBV_ILN_40 GBV_ILN_60 GBV_ILN_62 GBV_ILN_63 GBV_ILN_65 GBV_ILN_69 GBV_ILN_70 GBV_ILN_73 GBV_ILN_95 GBV_ILN_105 GBV_ILN_110 GBV_ILN_151 GBV_ILN_161 GBV_ILN_170 GBV_ILN_213 GBV_ILN_230 GBV_ILN_285 GBV_ILN_293 GBV_ILN_370 GBV_ILN_602 GBV_ILN_2014 GBV_ILN_4012 GBV_ILN_4037 GBV_ILN_4112 GBV_ILN_4125 GBV_ILN_4126 GBV_ILN_4249 GBV_ILN_4305 GBV_ILN_4306 GBV_ILN_4307 GBV_ILN_4313 GBV_ILN_4322 GBV_ILN_4323 GBV_ILN_4324 GBV_ILN_4325 GBV_ILN_4335 GBV_ILN_4338 GBV_ILN_4367 GBV_ILN_4700 AR 15 2012 4 589-595 |
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(DE-627)DOAJ057358648 (DE-599)DOAJ55c594758529439dbd8fa7488b7068eb DE-627 ger DE-627 rakwb eng TA401-492 Leonardo Roberto Silva verfasserin aut Machinability study of steels in precision orthogonal cutting 2012 Text txt rdacontent Computermedien c rdamedia Online-Ressource cr rdacarrier The miniaturization of components and systems is advancing steadily in many areas of engineering. Consequently, micro-machining is becoming an important manufacture technology due to the increasing demand for miniaturized products in recent years. Precision machining aims the production of advanced components with high dimensional accuracy and acceptable surface integrity. This work presents an experimental study based on Merchant and Lee & Shaffer theories applied to precision radial turning of AISI D2 cold work tool and AISI 1045 medium carbon steels with uncoated carbide tools ISO grade K15. The aim of this study is to evaluate the influence of feed rate on chip compression ratio (Rc), chip deformation (ε), friction angle (ρ), shear angle (Φ), normal stress (σ) and shear stress (•) for both work materials. The results indicated that the shear angle decreased and chip deformation increased as the chip compression ratio was elevated without significant differences between both materials. Additionally, higher cutting and thrust forces and normal and shear stresses were observed for the tool steel. Finally, the Lee & Shaffer model gave shear plane angle values closer to the experimental data. orthogonal cutting precision turning merchant model Lee & Shaffer model AISI D2 steel AISI 1045 steel Materials of engineering and construction. Mechanics of materials Alexandre Mendes Abrão verfasserin aut Paulo Faria verfasserin aut João Paulo Davim verfasserin aut In Materials Research Associação Brasileira de Metalurgia e Materiais (ABM); Associação Brasileira de Cerâmica (ABC); Associação Brasileira de Polímeros (ABPol), 2004 15(2012), 4, Seite 589-595 (DE-627)331755718 (DE-600)2053187-4 15161439 nnns volume:15 year:2012 number:4 pages:589-595 https://doaj.org/article/55c594758529439dbd8fa7488b7068eb kostenfrei http://www.scielo.br/scielo.php?script=sci_arttext&pid=S1516-14392012000400017 kostenfrei https://doaj.org/toc/1516-1439 Journal toc kostenfrei GBV_USEFLAG_A SYSFLAG_A GBV_DOAJ SSG-OLC-PHA GBV_ILN_11 GBV_ILN_20 GBV_ILN_22 GBV_ILN_23 GBV_ILN_24 GBV_ILN_31 GBV_ILN_39 GBV_ILN_40 GBV_ILN_60 GBV_ILN_62 GBV_ILN_63 GBV_ILN_65 GBV_ILN_69 GBV_ILN_70 GBV_ILN_73 GBV_ILN_95 GBV_ILN_105 GBV_ILN_110 GBV_ILN_151 GBV_ILN_161 GBV_ILN_170 GBV_ILN_213 GBV_ILN_230 GBV_ILN_285 GBV_ILN_293 GBV_ILN_370 GBV_ILN_602 GBV_ILN_2014 GBV_ILN_4012 GBV_ILN_4037 GBV_ILN_4112 GBV_ILN_4125 GBV_ILN_4126 GBV_ILN_4249 GBV_ILN_4305 GBV_ILN_4306 GBV_ILN_4307 GBV_ILN_4313 GBV_ILN_4322 GBV_ILN_4323 GBV_ILN_4324 GBV_ILN_4325 GBV_ILN_4335 GBV_ILN_4338 GBV_ILN_4367 GBV_ILN_4700 AR 15 2012 4 589-595 |
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(DE-627)DOAJ057358648 (DE-599)DOAJ55c594758529439dbd8fa7488b7068eb DE-627 ger DE-627 rakwb eng TA401-492 Leonardo Roberto Silva verfasserin aut Machinability study of steels in precision orthogonal cutting 2012 Text txt rdacontent Computermedien c rdamedia Online-Ressource cr rdacarrier The miniaturization of components and systems is advancing steadily in many areas of engineering. Consequently, micro-machining is becoming an important manufacture technology due to the increasing demand for miniaturized products in recent years. Precision machining aims the production of advanced components with high dimensional accuracy and acceptable surface integrity. This work presents an experimental study based on Merchant and Lee & Shaffer theories applied to precision radial turning of AISI D2 cold work tool and AISI 1045 medium carbon steels with uncoated carbide tools ISO grade K15. The aim of this study is to evaluate the influence of feed rate on chip compression ratio (Rc), chip deformation (ε), friction angle (ρ), shear angle (Φ), normal stress (σ) and shear stress (•) for both work materials. The results indicated that the shear angle decreased and chip deformation increased as the chip compression ratio was elevated without significant differences between both materials. Additionally, higher cutting and thrust forces and normal and shear stresses were observed for the tool steel. Finally, the Lee & Shaffer model gave shear plane angle values closer to the experimental data. orthogonal cutting precision turning merchant model Lee & Shaffer model AISI D2 steel AISI 1045 steel Materials of engineering and construction. Mechanics of materials Alexandre Mendes Abrão verfasserin aut Paulo Faria verfasserin aut João Paulo Davim verfasserin aut In Materials Research Associação Brasileira de Metalurgia e Materiais (ABM); Associação Brasileira de Cerâmica (ABC); Associação Brasileira de Polímeros (ABPol), 2004 15(2012), 4, Seite 589-595 (DE-627)331755718 (DE-600)2053187-4 15161439 nnns volume:15 year:2012 number:4 pages:589-595 https://doaj.org/article/55c594758529439dbd8fa7488b7068eb kostenfrei http://www.scielo.br/scielo.php?script=sci_arttext&pid=S1516-14392012000400017 kostenfrei https://doaj.org/toc/1516-1439 Journal toc kostenfrei GBV_USEFLAG_A SYSFLAG_A GBV_DOAJ SSG-OLC-PHA GBV_ILN_11 GBV_ILN_20 GBV_ILN_22 GBV_ILN_23 GBV_ILN_24 GBV_ILN_31 GBV_ILN_39 GBV_ILN_40 GBV_ILN_60 GBV_ILN_62 GBV_ILN_63 GBV_ILN_65 GBV_ILN_69 GBV_ILN_70 GBV_ILN_73 GBV_ILN_95 GBV_ILN_105 GBV_ILN_110 GBV_ILN_151 GBV_ILN_161 GBV_ILN_170 GBV_ILN_213 GBV_ILN_230 GBV_ILN_285 GBV_ILN_293 GBV_ILN_370 GBV_ILN_602 GBV_ILN_2014 GBV_ILN_4012 GBV_ILN_4037 GBV_ILN_4112 GBV_ILN_4125 GBV_ILN_4126 GBV_ILN_4249 GBV_ILN_4305 GBV_ILN_4306 GBV_ILN_4307 GBV_ILN_4313 GBV_ILN_4322 GBV_ILN_4323 GBV_ILN_4324 GBV_ILN_4325 GBV_ILN_4335 GBV_ILN_4338 GBV_ILN_4367 GBV_ILN_4700 AR 15 2012 4 589-595 |
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(DE-627)DOAJ057358648 (DE-599)DOAJ55c594758529439dbd8fa7488b7068eb DE-627 ger DE-627 rakwb eng TA401-492 Leonardo Roberto Silva verfasserin aut Machinability study of steels in precision orthogonal cutting 2012 Text txt rdacontent Computermedien c rdamedia Online-Ressource cr rdacarrier The miniaturization of components and systems is advancing steadily in many areas of engineering. Consequently, micro-machining is becoming an important manufacture technology due to the increasing demand for miniaturized products in recent years. Precision machining aims the production of advanced components with high dimensional accuracy and acceptable surface integrity. This work presents an experimental study based on Merchant and Lee & Shaffer theories applied to precision radial turning of AISI D2 cold work tool and AISI 1045 medium carbon steels with uncoated carbide tools ISO grade K15. The aim of this study is to evaluate the influence of feed rate on chip compression ratio (Rc), chip deformation (ε), friction angle (ρ), shear angle (Φ), normal stress (σ) and shear stress (•) for both work materials. The results indicated that the shear angle decreased and chip deformation increased as the chip compression ratio was elevated without significant differences between both materials. Additionally, higher cutting and thrust forces and normal and shear stresses were observed for the tool steel. Finally, the Lee & Shaffer model gave shear plane angle values closer to the experimental data. orthogonal cutting precision turning merchant model Lee & Shaffer model AISI D2 steel AISI 1045 steel Materials of engineering and construction. Mechanics of materials Alexandre Mendes Abrão verfasserin aut Paulo Faria verfasserin aut João Paulo Davim verfasserin aut In Materials Research Associação Brasileira de Metalurgia e Materiais (ABM); Associação Brasileira de Cerâmica (ABC); Associação Brasileira de Polímeros (ABPol), 2004 15(2012), 4, Seite 589-595 (DE-627)331755718 (DE-600)2053187-4 15161439 nnns volume:15 year:2012 number:4 pages:589-595 https://doaj.org/article/55c594758529439dbd8fa7488b7068eb kostenfrei http://www.scielo.br/scielo.php?script=sci_arttext&pid=S1516-14392012000400017 kostenfrei https://doaj.org/toc/1516-1439 Journal toc kostenfrei GBV_USEFLAG_A SYSFLAG_A GBV_DOAJ SSG-OLC-PHA GBV_ILN_11 GBV_ILN_20 GBV_ILN_22 GBV_ILN_23 GBV_ILN_24 GBV_ILN_31 GBV_ILN_39 GBV_ILN_40 GBV_ILN_60 GBV_ILN_62 GBV_ILN_63 GBV_ILN_65 GBV_ILN_69 GBV_ILN_70 GBV_ILN_73 GBV_ILN_95 GBV_ILN_105 GBV_ILN_110 GBV_ILN_151 GBV_ILN_161 GBV_ILN_170 GBV_ILN_213 GBV_ILN_230 GBV_ILN_285 GBV_ILN_293 GBV_ILN_370 GBV_ILN_602 GBV_ILN_2014 GBV_ILN_4012 GBV_ILN_4037 GBV_ILN_4112 GBV_ILN_4125 GBV_ILN_4126 GBV_ILN_4249 GBV_ILN_4305 GBV_ILN_4306 GBV_ILN_4307 GBV_ILN_4313 GBV_ILN_4322 GBV_ILN_4323 GBV_ILN_4324 GBV_ILN_4325 GBV_ILN_4335 GBV_ILN_4338 GBV_ILN_4367 GBV_ILN_4700 AR 15 2012 4 589-595 |
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(DE-627)DOAJ057358648 (DE-599)DOAJ55c594758529439dbd8fa7488b7068eb DE-627 ger DE-627 rakwb eng TA401-492 Leonardo Roberto Silva verfasserin aut Machinability study of steels in precision orthogonal cutting 2012 Text txt rdacontent Computermedien c rdamedia Online-Ressource cr rdacarrier The miniaturization of components and systems is advancing steadily in many areas of engineering. Consequently, micro-machining is becoming an important manufacture technology due to the increasing demand for miniaturized products in recent years. Precision machining aims the production of advanced components with high dimensional accuracy and acceptable surface integrity. This work presents an experimental study based on Merchant and Lee & Shaffer theories applied to precision radial turning of AISI D2 cold work tool and AISI 1045 medium carbon steels with uncoated carbide tools ISO grade K15. The aim of this study is to evaluate the influence of feed rate on chip compression ratio (Rc), chip deformation (ε), friction angle (ρ), shear angle (Φ), normal stress (σ) and shear stress (•) for both work materials. The results indicated that the shear angle decreased and chip deformation increased as the chip compression ratio was elevated without significant differences between both materials. Additionally, higher cutting and thrust forces and normal and shear stresses were observed for the tool steel. Finally, the Lee & Shaffer model gave shear plane angle values closer to the experimental data. orthogonal cutting precision turning merchant model Lee & Shaffer model AISI D2 steel AISI 1045 steel Materials of engineering and construction. Mechanics of materials Alexandre Mendes Abrão verfasserin aut Paulo Faria verfasserin aut João Paulo Davim verfasserin aut In Materials Research Associação Brasileira de Metalurgia e Materiais (ABM); Associação Brasileira de Cerâmica (ABC); Associação Brasileira de Polímeros (ABPol), 2004 15(2012), 4, Seite 589-595 (DE-627)331755718 (DE-600)2053187-4 15161439 nnns volume:15 year:2012 number:4 pages:589-595 https://doaj.org/article/55c594758529439dbd8fa7488b7068eb kostenfrei http://www.scielo.br/scielo.php?script=sci_arttext&pid=S1516-14392012000400017 kostenfrei https://doaj.org/toc/1516-1439 Journal toc kostenfrei GBV_USEFLAG_A SYSFLAG_A GBV_DOAJ SSG-OLC-PHA GBV_ILN_11 GBV_ILN_20 GBV_ILN_22 GBV_ILN_23 GBV_ILN_24 GBV_ILN_31 GBV_ILN_39 GBV_ILN_40 GBV_ILN_60 GBV_ILN_62 GBV_ILN_63 GBV_ILN_65 GBV_ILN_69 GBV_ILN_70 GBV_ILN_73 GBV_ILN_95 GBV_ILN_105 GBV_ILN_110 GBV_ILN_151 GBV_ILN_161 GBV_ILN_170 GBV_ILN_213 GBV_ILN_230 GBV_ILN_285 GBV_ILN_293 GBV_ILN_370 GBV_ILN_602 GBV_ILN_2014 GBV_ILN_4012 GBV_ILN_4037 GBV_ILN_4112 GBV_ILN_4125 GBV_ILN_4126 GBV_ILN_4249 GBV_ILN_4305 GBV_ILN_4306 GBV_ILN_4307 GBV_ILN_4313 GBV_ILN_4322 GBV_ILN_4323 GBV_ILN_4324 GBV_ILN_4325 GBV_ILN_4335 GBV_ILN_4338 GBV_ILN_4367 GBV_ILN_4700 AR 15 2012 4 589-595 |
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Machinability study of steels in precision orthogonal cutting |
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The miniaturization of components and systems is advancing steadily in many areas of engineering. Consequently, micro-machining is becoming an important manufacture technology due to the increasing demand for miniaturized products in recent years. Precision machining aims the production of advanced components with high dimensional accuracy and acceptable surface integrity. This work presents an experimental study based on Merchant and Lee & Shaffer theories applied to precision radial turning of AISI D2 cold work tool and AISI 1045 medium carbon steels with uncoated carbide tools ISO grade K15. The aim of this study is to evaluate the influence of feed rate on chip compression ratio (Rc), chip deformation (ε), friction angle (ρ), shear angle (Φ), normal stress (σ) and shear stress (•) for both work materials. The results indicated that the shear angle decreased and chip deformation increased as the chip compression ratio was elevated without significant differences between both materials. Additionally, higher cutting and thrust forces and normal and shear stresses were observed for the tool steel. Finally, the Lee & Shaffer model gave shear plane angle values closer to the experimental data. |
abstractGer |
The miniaturization of components and systems is advancing steadily in many areas of engineering. Consequently, micro-machining is becoming an important manufacture technology due to the increasing demand for miniaturized products in recent years. Precision machining aims the production of advanced components with high dimensional accuracy and acceptable surface integrity. This work presents an experimental study based on Merchant and Lee & Shaffer theories applied to precision radial turning of AISI D2 cold work tool and AISI 1045 medium carbon steels with uncoated carbide tools ISO grade K15. The aim of this study is to evaluate the influence of feed rate on chip compression ratio (Rc), chip deformation (ε), friction angle (ρ), shear angle (Φ), normal stress (σ) and shear stress (•) for both work materials. The results indicated that the shear angle decreased and chip deformation increased as the chip compression ratio was elevated without significant differences between both materials. Additionally, higher cutting and thrust forces and normal and shear stresses were observed for the tool steel. Finally, the Lee & Shaffer model gave shear plane angle values closer to the experimental data. |
abstract_unstemmed |
The miniaturization of components and systems is advancing steadily in many areas of engineering. Consequently, micro-machining is becoming an important manufacture technology due to the increasing demand for miniaturized products in recent years. Precision machining aims the production of advanced components with high dimensional accuracy and acceptable surface integrity. This work presents an experimental study based on Merchant and Lee & Shaffer theories applied to precision radial turning of AISI D2 cold work tool and AISI 1045 medium carbon steels with uncoated carbide tools ISO grade K15. The aim of this study is to evaluate the influence of feed rate on chip compression ratio (Rc), chip deformation (ε), friction angle (ρ), shear angle (Φ), normal stress (σ) and shear stress (•) for both work materials. The results indicated that the shear angle decreased and chip deformation increased as the chip compression ratio was elevated without significant differences between both materials. Additionally, higher cutting and thrust forces and normal and shear stresses were observed for the tool steel. Finally, the Lee & Shaffer model gave shear plane angle values closer to the experimental data. |
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