Potentials of grinding process simulations for the analysis of individual grain engagement and complete grinding processes

Grinding processes are very complex due to the multitude of influencing parameters, resulting from the stochastic tool topography with numerous geometrically undefined abrasive cutting edges. Thus, the efficient design and optimization of these processes is a challenging task. Process simulations ca...
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Gespeichert in:

Autor*in:	Petra Wiederkehr [verfasserIn] Adina Grimmert [verfasserIn] Ines Heining [verfasserIn] Tobias Siebrecht [verfasserIn] Florian Wöste [verfasserIn]

Format:	E-Artikel
Sprache:	Englisch

Erschienen:	2023

Schlagwörter:	grinding simulation profile grinding temperature measurement creep feed grinding NC form grinding

Übergeordnetes Werk:	In: Frontiers in Manufacturing Technology - Frontiers Media S.A., 2022, 2(2023)
Übergeordnetes Werk:	volume:2 ; year:2023

Links:	Link aufrufen Link aufrufen Link aufrufen Journal toc

DOI / URN:	10.3389/fmtec.2022.1102140

Katalog-ID:	DOAJ081614322

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callnumber-first	T - Technology
author	Petra Wiederkehr
spellingShingle	Petra Wiederkehr misc TP200-248 misc grinding misc simulation misc profile grinding misc temperature measurement misc creep feed grinding misc NC form grinding misc Chemicals: Manufacture, use, etc. Potentials of grinding process simulations for the analysis of individual grain engagement and complete grinding processes
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topic_title	TP200-248 Potentials of grinding process simulations for the analysis of individual grain engagement and complete grinding processes grinding simulation profile grinding temperature measurement creep feed grinding NC form grinding
topic	misc TP200-248 misc grinding misc simulation misc profile grinding misc temperature measurement misc creep feed grinding misc NC form grinding misc Chemicals: Manufacture, use, etc.
topic_unstemmed	misc TP200-248 misc grinding misc simulation misc profile grinding misc temperature measurement misc creep feed grinding misc NC form grinding misc Chemicals: Manufacture, use, etc.
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title	Potentials of grinding process simulations for the analysis of individual grain engagement and complete grinding processes
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title_sort	potentials of grinding process simulations for the analysis of individual grain engagement and complete grinding processes
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title_auth	Potentials of grinding process simulations for the analysis of individual grain engagement and complete grinding processes
abstract	Grinding processes are very complex due to the multitude of influencing parameters, resulting from the stochastic tool topography with numerous geometrically undefined abrasive cutting edges. Thus, the efficient design and optimization of these processes is a challenging task. Process simulations can be used as a flexible tool for analyzing interdependencies between several process parameters and identifying suitable process parameter values. For a precise process analysis, the choice of a process model with a corresponding model scale as well as the representation of optimization-relevant process effects are necessary. While macroscopic model approaches can be used to estimate the thermo-mechanical loads occurring in the contact zone, explicit modeling of the individual abrasive grains is required to predict the resulting surface topographies. In this paper, the use of simulation approaches for different scales for the analysis of different process parameters is discussed on the basis of selected application examples. The analysis of surface structuring in NC form grinding processes, e.g., was conducted by using an explicit geometric modeling of the individual abrasive grains in a geometric-physically based simulation approach to estimate wear-dependent resulting surface topographies. The parameterization of the empirical models used was based on numerical approaches for the detailed analysis of individual grain interventions. Using the complex production process of a turbine blade as an example, the utilization of a macroscopic simulation model for estimating the thermo-mechanical loads and the resulting temperatures in the workpiece during profile grinding processes is discussed.
abstractGer	Grinding processes are very complex due to the multitude of influencing parameters, resulting from the stochastic tool topography with numerous geometrically undefined abrasive cutting edges. Thus, the efficient design and optimization of these processes is a challenging task. Process simulations can be used as a flexible tool for analyzing interdependencies between several process parameters and identifying suitable process parameter values. For a precise process analysis, the choice of a process model with a corresponding model scale as well as the representation of optimization-relevant process effects are necessary. While macroscopic model approaches can be used to estimate the thermo-mechanical loads occurring in the contact zone, explicit modeling of the individual abrasive grains is required to predict the resulting surface topographies. In this paper, the use of simulation approaches for different scales for the analysis of different process parameters is discussed on the basis of selected application examples. The analysis of surface structuring in NC form grinding processes, e.g., was conducted by using an explicit geometric modeling of the individual abrasive grains in a geometric-physically based simulation approach to estimate wear-dependent resulting surface topographies. The parameterization of the empirical models used was based on numerical approaches for the detailed analysis of individual grain interventions. Using the complex production process of a turbine blade as an example, the utilization of a macroscopic simulation model for estimating the thermo-mechanical loads and the resulting temperatures in the workpiece during profile grinding processes is discussed.
abstract_unstemmed	Grinding processes are very complex due to the multitude of influencing parameters, resulting from the stochastic tool topography with numerous geometrically undefined abrasive cutting edges. Thus, the efficient design and optimization of these processes is a challenging task. Process simulations can be used as a flexible tool for analyzing interdependencies between several process parameters and identifying suitable process parameter values. For a precise process analysis, the choice of a process model with a corresponding model scale as well as the representation of optimization-relevant process effects are necessary. While macroscopic model approaches can be used to estimate the thermo-mechanical loads occurring in the contact zone, explicit modeling of the individual abrasive grains is required to predict the resulting surface topographies. In this paper, the use of simulation approaches for different scales for the analysis of different process parameters is discussed on the basis of selected application examples. The analysis of surface structuring in NC form grinding processes, e.g., was conducted by using an explicit geometric modeling of the individual abrasive grains in a geometric-physically based simulation approach to estimate wear-dependent resulting surface topographies. The parameterization of the empirical models used was based on numerical approaches for the detailed analysis of individual grain interventions. Using the complex production process of a turbine blade as an example, the utilization of a macroscopic simulation model for estimating the thermo-mechanical loads and the resulting temperatures in the workpiece during profile grinding processes is discussed.
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title_short	Potentials of grinding process simulations for the analysis of individual grain engagement and complete grinding processes
url	https://doi.org/10.3389/fmtec.2022.1102140 https://doaj.org/article/244e194bc9ef4b4a98d52ee0c459f477 https://www.frontiersin.org/articles/10.3389/fmtec.2022.1102140/full https://doaj.org/toc/2813-0359
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Potentials of grinding process simulations for the analysis of individual grain engagement and complete grinding processes

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