Improved Coil Design for Magnetic Pulse Welding of Metallic Sheets

Magnetic pulse welding of overlapping dissimilar metallic sheets is an emerging technique and usually employs flat electromagnetic coils with rectangular-, H-, I-, and E-shaped cross-sections. The asymmetric cross-section of these coils results in a non-uniform electromagnetic field and in a non-uni...
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Autor*in:	Rishabh Shotri [verfasserIn] Koen Faes [verfasserIn] Guillaume Racineux [verfasserIn] Amitava De [verfasserIn]

Format:	E-Artikel
Sprache:	Englisch

Erschienen:	2022

Schlagwörter:	magnetic pulse welding O-shaped flat coil electromagnetic field impact and deformation analysis numerical modelling experimental investigations

Übergeordnetes Werk:	In: Journal of Manufacturing and Materials Processing - MDPI AG, 2018, 6(2022), 6, p 144
Übergeordnetes Werk:	volume:6 ; year:2022 ; number:6, p 144

Links:	Link aufrufen Link aufrufen Link aufrufen Journal toc

DOI / URN:	10.3390/jmmp6060144

Katalog-ID:	DOAJ083131957

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520			\|a Magnetic pulse welding of overlapping dissimilar metallic sheets is an emerging technique and usually employs flat electromagnetic coils with rectangular-, H-, I-, and E-shaped cross-sections. The asymmetric cross-section of these coils results in a non-uniform electromagnetic field and in a non-uniform connection in the interface between the overlapping sheets. In this article, the use of a novel O-shaped flat coil is proposed to join an aluminium flyer sheet with a target steel sheet. A finite element-based numerical model is developed to calculate the electromagnetic field, flyer velocity, and its gradual impact onto the target, and the deformations of the sheet assembly. The calculated results with the O-shaped coil show a high-intensity electromagnetic field, the concentration of which decreases radially outwards in a uniform manner. The numerically computed and experimentally measured flyer velocity are found to be in fair agreement. The calculated results show a regularly decreasing impact behaviour between the flyer and target and their resulting deformation. The measured results show the formation of an annular ring-shaped joint profile that is generally found to be stronger compared to that obtained with flat coils with a rectangular cross-section.
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source	In Journal of Manufacturing and Materials Processing 6(2022), 6, p 144 volume:6 year:2022 number:6, p 144
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callnumber-first	T - Technology
author	Rishabh Shotri
spellingShingle	Rishabh Shotri misc T58.7-58.8 misc magnetic pulse welding misc O-shaped flat coil misc electromagnetic field misc impact and deformation analysis misc numerical modelling misc experimental investigations misc Production capacity. Manufacturing capacity Improved Coil Design for Magnetic Pulse Welding of Metallic Sheets
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topic_title	T58.7-58.8 Improved Coil Design for Magnetic Pulse Welding of Metallic Sheets magnetic pulse welding O-shaped flat coil electromagnetic field impact and deformation analysis numerical modelling experimental investigations
topic	misc T58.7-58.8 misc magnetic pulse welding misc O-shaped flat coil misc electromagnetic field misc impact and deformation analysis misc numerical modelling misc experimental investigations misc Production capacity. Manufacturing capacity
topic_unstemmed	misc T58.7-58.8 misc magnetic pulse welding misc O-shaped flat coil misc electromagnetic field misc impact and deformation analysis misc numerical modelling misc experimental investigations misc Production capacity. Manufacturing capacity
topic_browse	misc T58.7-58.8 misc magnetic pulse welding misc O-shaped flat coil misc electromagnetic field misc impact and deformation analysis misc numerical modelling misc experimental investigations misc Production capacity. Manufacturing capacity
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title	Improved Coil Design for Magnetic Pulse Welding of Metallic Sheets
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title_full	Improved Coil Design for Magnetic Pulse Welding of Metallic Sheets
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title_sort	improved coil design for magnetic pulse welding of metallic sheets
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title_auth	Improved Coil Design for Magnetic Pulse Welding of Metallic Sheets
abstract	Magnetic pulse welding of overlapping dissimilar metallic sheets is an emerging technique and usually employs flat electromagnetic coils with rectangular-, H-, I-, and E-shaped cross-sections. The asymmetric cross-section of these coils results in a non-uniform electromagnetic field and in a non-uniform connection in the interface between the overlapping sheets. In this article, the use of a novel O-shaped flat coil is proposed to join an aluminium flyer sheet with a target steel sheet. A finite element-based numerical model is developed to calculate the electromagnetic field, flyer velocity, and its gradual impact onto the target, and the deformations of the sheet assembly. The calculated results with the O-shaped coil show a high-intensity electromagnetic field, the concentration of which decreases radially outwards in a uniform manner. The numerically computed and experimentally measured flyer velocity are found to be in fair agreement. The calculated results show a regularly decreasing impact behaviour between the flyer and target and their resulting deformation. The measured results show the formation of an annular ring-shaped joint profile that is generally found to be stronger compared to that obtained with flat coils with a rectangular cross-section.
abstractGer	Magnetic pulse welding of overlapping dissimilar metallic sheets is an emerging technique and usually employs flat electromagnetic coils with rectangular-, H-, I-, and E-shaped cross-sections. The asymmetric cross-section of these coils results in a non-uniform electromagnetic field and in a non-uniform connection in the interface between the overlapping sheets. In this article, the use of a novel O-shaped flat coil is proposed to join an aluminium flyer sheet with a target steel sheet. A finite element-based numerical model is developed to calculate the electromagnetic field, flyer velocity, and its gradual impact onto the target, and the deformations of the sheet assembly. The calculated results with the O-shaped coil show a high-intensity electromagnetic field, the concentration of which decreases radially outwards in a uniform manner. The numerically computed and experimentally measured flyer velocity are found to be in fair agreement. The calculated results show a regularly decreasing impact behaviour between the flyer and target and their resulting deformation. The measured results show the formation of an annular ring-shaped joint profile that is generally found to be stronger compared to that obtained with flat coils with a rectangular cross-section.
abstract_unstemmed	Magnetic pulse welding of overlapping dissimilar metallic sheets is an emerging technique and usually employs flat electromagnetic coils with rectangular-, H-, I-, and E-shaped cross-sections. The asymmetric cross-section of these coils results in a non-uniform electromagnetic field and in a non-uniform connection in the interface between the overlapping sheets. In this article, the use of a novel O-shaped flat coil is proposed to join an aluminium flyer sheet with a target steel sheet. A finite element-based numerical model is developed to calculate the electromagnetic field, flyer velocity, and its gradual impact onto the target, and the deformations of the sheet assembly. The calculated results with the O-shaped coil show a high-intensity electromagnetic field, the concentration of which decreases radially outwards in a uniform manner. The numerically computed and experimentally measured flyer velocity are found to be in fair agreement. The calculated results show a regularly decreasing impact behaviour between the flyer and target and their resulting deformation. The measured results show the formation of an annular ring-shaped joint profile that is generally found to be stronger compared to that obtained with flat coils with a rectangular cross-section.
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container_issue	6, p 144
title_short	Improved Coil Design for Magnetic Pulse Welding of Metallic Sheets
url	https://doi.org/10.3390/jmmp6060144 https://doaj.org/article/2152f35acc0d481793a99bf961329efb https://www.mdpi.com/2504-4494/6/6/144 https://doaj.org/toc/2504-4494
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