Miniaturised experimental simulation of open-die forging

This study presents a novel experimental set-up for laboratory-scale simulation of cogging and open-die forging processes during ingot-to-billet conversion of advanced engineering alloys. The experimental set-up is designed to be cost-effective, employing a remotely operated manipulator assembly con...
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Autor*in:	David Connolly [verfasserIn] Giribaskar Sivaswamy [verfasserIn] Salaheddin Rahimi [verfasserIn] Vassili Vorontsov [verfasserIn]

Format:	E-Artikel
Sprache:	Englisch

Erschienen:	2023

Schlagwörter:	Open-die forging Equipment design Materials processing Cogging Process modelling

Übergeordnetes Werk:	In: Journal of Materials Research and Technology - Elsevier, 2015, 26(2023), Seite 3146-3161
Übergeordnetes Werk:	volume:26 ; year:2023 ; pages:3146-3161

Links:	Link aufrufen Link aufrufen Link aufrufen Journal toc

DOI / URN:	10.1016/j.jmrt.2023.08.073

Katalog-ID:	DOAJ095302972

Internformat


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520			\|a This study presents a novel experimental set-up for laboratory-scale simulation of cogging and open-die forging processes during ingot-to-billet conversion of advanced engineering alloys. The experimental set-up is designed to be cost-effective, employing a remotely operated manipulator assembly constructed from readily available “off-the-shelf” components used in conjunction with a conventional uni-axial load-frame - equipment that is available in most materials testing laboratories. Small test-bars of C101 copper alloy were subjected to multi-stroke cogging operations with intermittent rotation at ambient and elevated temperatures (20–600 °C). Prior to forging, the as-received material underwent heat treatments to coarsen the starting grain structure, and to help demonstrate the capability of the apparatus to achieve grain refinement via recrystallisation (dynamic and static) and recovery processes within the deformed material. The resulting microstructural evolution and mechanical property changes of the forged material have been investigated using light microscopy (LM), Vickers hardness (HV) testing, and electron backscatter diffraction (EBSD). The deformed C101 alloy exhibited measurable grain refinement after forging at elevated temperatures, thus demonstrating the effectiveness of the designed miniaturised open-die forging set-up.
650		4	\|a Open-die forging
650		4	\|a Equipment design
650		4	\|a Materials processing
650		4	\|a Cogging
650		4	\|a Process modelling
653		0	\|a Mining engineering. Metallurgy
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allfieldsGer	10.1016/j.jmrt.2023.08.073 doi (DE-627)DOAJ095302972 (DE-599)DOAJ39d4f5229e864ed4a1ee2c21be547827 DE-627 ger DE-627 rakwb eng TN1-997 David Connolly verfasserin aut Miniaturised experimental simulation of open-die forging 2023 Text txt rdacontent Computermedien c rdamedia Online-Ressource cr rdacarrier This study presents a novel experimental set-up for laboratory-scale simulation of cogging and open-die forging processes during ingot-to-billet conversion of advanced engineering alloys. The experimental set-up is designed to be cost-effective, employing a remotely operated manipulator assembly constructed from readily available “off-the-shelf” components used in conjunction with a conventional uni-axial load-frame - equipment that is available in most materials testing laboratories. Small test-bars of C101 copper alloy were subjected to multi-stroke cogging operations with intermittent rotation at ambient and elevated temperatures (20–600 °C). Prior to forging, the as-received material underwent heat treatments to coarsen the starting grain structure, and to help demonstrate the capability of the apparatus to achieve grain refinement via recrystallisation (dynamic and static) and recovery processes within the deformed material. The resulting microstructural evolution and mechanical property changes of the forged material have been investigated using light microscopy (LM), Vickers hardness (HV) testing, and electron backscatter diffraction (EBSD). The deformed C101 alloy exhibited measurable grain refinement after forging at elevated temperatures, thus demonstrating the effectiveness of the designed miniaturised open-die forging set-up. Open-die forging Equipment design Materials processing Cogging Process modelling Mining engineering. Metallurgy Giribaskar Sivaswamy verfasserin aut Salaheddin Rahimi verfasserin aut Vassili Vorontsov verfasserin aut In Journal of Materials Research and Technology Elsevier, 2015 26(2023), Seite 3146-3161 (DE-627)768093163 (DE-600)2732709-7 22140697 nnns volume:26 year:2023 pages:3146-3161 https://doi.org/10.1016/j.jmrt.2023.08.073 kostenfrei https://doaj.org/article/39d4f5229e864ed4a1ee2c21be547827 kostenfrei http://www.sciencedirect.com/science/article/pii/S2238785423018859 kostenfrei https://doaj.org/toc/2238-7854 Journal toc kostenfrei GBV_USEFLAG_A SYSFLAG_A GBV_DOAJ GBV_ILN_20 GBV_ILN_22 GBV_ILN_23 GBV_ILN_24 GBV_ILN_31 GBV_ILN_39 GBV_ILN_40 GBV_ILN_60 GBV_ILN_62 GBV_ILN_63 GBV_ILN_65 GBV_ILN_69 GBV_ILN_70 GBV_ILN_73 GBV_ILN_95 GBV_ILN_105 GBV_ILN_110 GBV_ILN_151 GBV_ILN_161 GBV_ILN_170 GBV_ILN_213 GBV_ILN_224 GBV_ILN_230 GBV_ILN_285 GBV_ILN_293 GBV_ILN_370 GBV_ILN_602 GBV_ILN_2001 GBV_ILN_2003 GBV_ILN_2005 GBV_ILN_2006 GBV_ILN_2007 GBV_ILN_2008 GBV_ILN_2009 GBV_ILN_2010 GBV_ILN_2011 GBV_ILN_2014 GBV_ILN_2015 GBV_ILN_2020 GBV_ILN_2021 GBV_ILN_2025 GBV_ILN_2026 GBV_ILN_2027 GBV_ILN_2034 GBV_ILN_2038 GBV_ILN_2044 GBV_ILN_2048 GBV_ILN_2049 GBV_ILN_2050 GBV_ILN_2055 GBV_ILN_2056 GBV_ILN_2059 GBV_ILN_2061 GBV_ILN_2064 GBV_ILN_2088 GBV_ILN_2106 GBV_ILN_2110 GBV_ILN_2112 GBV_ILN_2122 GBV_ILN_2129 GBV_ILN_2143 GBV_ILN_2152 GBV_ILN_2153 GBV_ILN_2190 GBV_ILN_2232 GBV_ILN_2336 GBV_ILN_2470 GBV_ILN_2507 GBV_ILN_4012 GBV_ILN_4035 GBV_ILN_4037 GBV_ILN_4112 GBV_ILN_4125 GBV_ILN_4126 GBV_ILN_4242 GBV_ILN_4249 GBV_ILN_4251 GBV_ILN_4305 GBV_ILN_4306 GBV_ILN_4307 GBV_ILN_4313 GBV_ILN_4322 GBV_ILN_4323 GBV_ILN_4324 GBV_ILN_4325 GBV_ILN_4326 GBV_ILN_4333 GBV_ILN_4334 GBV_ILN_4335 GBV_ILN_4338 GBV_ILN_4367 GBV_ILN_4393 GBV_ILN_4700 AR 26 2023 3146-3161
allfieldsSound	10.1016/j.jmrt.2023.08.073 doi (DE-627)DOAJ095302972 (DE-599)DOAJ39d4f5229e864ed4a1ee2c21be547827 DE-627 ger DE-627 rakwb eng TN1-997 David Connolly verfasserin aut Miniaturised experimental simulation of open-die forging 2023 Text txt rdacontent Computermedien c rdamedia Online-Ressource cr rdacarrier This study presents a novel experimental set-up for laboratory-scale simulation of cogging and open-die forging processes during ingot-to-billet conversion of advanced engineering alloys. The experimental set-up is designed to be cost-effective, employing a remotely operated manipulator assembly constructed from readily available “off-the-shelf” components used in conjunction with a conventional uni-axial load-frame - equipment that is available in most materials testing laboratories. Small test-bars of C101 copper alloy were subjected to multi-stroke cogging operations with intermittent rotation at ambient and elevated temperatures (20–600 °C). Prior to forging, the as-received material underwent heat treatments to coarsen the starting grain structure, and to help demonstrate the capability of the apparatus to achieve grain refinement via recrystallisation (dynamic and static) and recovery processes within the deformed material. The resulting microstructural evolution and mechanical property changes of the forged material have been investigated using light microscopy (LM), Vickers hardness (HV) testing, and electron backscatter diffraction (EBSD). The deformed C101 alloy exhibited measurable grain refinement after forging at elevated temperatures, thus demonstrating the effectiveness of the designed miniaturised open-die forging set-up. Open-die forging Equipment design Materials processing Cogging Process modelling Mining engineering. Metallurgy Giribaskar Sivaswamy verfasserin aut Salaheddin Rahimi verfasserin aut Vassili Vorontsov verfasserin aut In Journal of Materials Research and Technology Elsevier, 2015 26(2023), Seite 3146-3161 (DE-627)768093163 (DE-600)2732709-7 22140697 nnns volume:26 year:2023 pages:3146-3161 https://doi.org/10.1016/j.jmrt.2023.08.073 kostenfrei https://doaj.org/article/39d4f5229e864ed4a1ee2c21be547827 kostenfrei http://www.sciencedirect.com/science/article/pii/S2238785423018859 kostenfrei https://doaj.org/toc/2238-7854 Journal toc kostenfrei GBV_USEFLAG_A SYSFLAG_A GBV_DOAJ GBV_ILN_20 GBV_ILN_22 GBV_ILN_23 GBV_ILN_24 GBV_ILN_31 GBV_ILN_39 GBV_ILN_40 GBV_ILN_60 GBV_ILN_62 GBV_ILN_63 GBV_ILN_65 GBV_ILN_69 GBV_ILN_70 GBV_ILN_73 GBV_ILN_95 GBV_ILN_105 GBV_ILN_110 GBV_ILN_151 GBV_ILN_161 GBV_ILN_170 GBV_ILN_213 GBV_ILN_224 GBV_ILN_230 GBV_ILN_285 GBV_ILN_293 GBV_ILN_370 GBV_ILN_602 GBV_ILN_2001 GBV_ILN_2003 GBV_ILN_2005 GBV_ILN_2006 GBV_ILN_2007 GBV_ILN_2008 GBV_ILN_2009 GBV_ILN_2010 GBV_ILN_2011 GBV_ILN_2014 GBV_ILN_2015 GBV_ILN_2020 GBV_ILN_2021 GBV_ILN_2025 GBV_ILN_2026 GBV_ILN_2027 GBV_ILN_2034 GBV_ILN_2038 GBV_ILN_2044 GBV_ILN_2048 GBV_ILN_2049 GBV_ILN_2050 GBV_ILN_2055 GBV_ILN_2056 GBV_ILN_2059 GBV_ILN_2061 GBV_ILN_2064 GBV_ILN_2088 GBV_ILN_2106 GBV_ILN_2110 GBV_ILN_2112 GBV_ILN_2122 GBV_ILN_2129 GBV_ILN_2143 GBV_ILN_2152 GBV_ILN_2153 GBV_ILN_2190 GBV_ILN_2232 GBV_ILN_2336 GBV_ILN_2470 GBV_ILN_2507 GBV_ILN_4012 GBV_ILN_4035 GBV_ILN_4037 GBV_ILN_4112 GBV_ILN_4125 GBV_ILN_4126 GBV_ILN_4242 GBV_ILN_4249 GBV_ILN_4251 GBV_ILN_4305 GBV_ILN_4306 GBV_ILN_4307 GBV_ILN_4313 GBV_ILN_4322 GBV_ILN_4323 GBV_ILN_4324 GBV_ILN_4325 GBV_ILN_4326 GBV_ILN_4333 GBV_ILN_4334 GBV_ILN_4335 GBV_ILN_4338 GBV_ILN_4367 GBV_ILN_4393 GBV_ILN_4700 AR 26 2023 3146-3161
language	English
source	In Journal of Materials Research and Technology 26(2023), Seite 3146-3161 volume:26 year:2023 pages:3146-3161
sourceStr	In Journal of Materials Research and Technology 26(2023), Seite 3146-3161 volume:26 year:2023 pages:3146-3161
format_phy_str_mv	Article
institution	findex.gbv.de
topic_facet	Open-die forging Equipment design Materials processing Cogging Process modelling Mining engineering. Metallurgy
isfreeaccess_bool	true
container_title	Journal of Materials Research and Technology
authorswithroles_txt_mv	David Connolly @@aut@@ Giribaskar Sivaswamy @@aut@@ Salaheddin Rahimi @@aut@@ Vassili Vorontsov @@aut@@
publishDateDaySort_date	2023-01-01T00:00:00Z
hierarchy_top_id	768093163
id	DOAJ095302972
language_de	englisch
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callnumber-first	T - Technology
author	David Connolly
spellingShingle	David Connolly misc TN1-997 misc Open-die forging misc Equipment design misc Materials processing misc Cogging misc Process modelling misc Mining engineering. Metallurgy Miniaturised experimental simulation of open-die forging
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topic_title	TN1-997 Miniaturised experimental simulation of open-die forging Open-die forging Equipment design Materials processing Cogging Process modelling
topic	misc TN1-997 misc Open-die forging misc Equipment design misc Materials processing misc Cogging misc Process modelling misc Mining engineering. Metallurgy
topic_unstemmed	misc TN1-997 misc Open-die forging misc Equipment design misc Materials processing misc Cogging misc Process modelling misc Mining engineering. Metallurgy
topic_browse	misc TN1-997 misc Open-die forging misc Equipment design misc Materials processing misc Cogging misc Process modelling misc Mining engineering. Metallurgy
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title	Miniaturised experimental simulation of open-die forging
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title_full	Miniaturised experimental simulation of open-die forging
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author_browse	David Connolly Giribaskar Sivaswamy Salaheddin Rahimi Vassili Vorontsov
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title_sort	miniaturised experimental simulation of open-die forging
callnumber	TN1-997
title_auth	Miniaturised experimental simulation of open-die forging
abstract	This study presents a novel experimental set-up for laboratory-scale simulation of cogging and open-die forging processes during ingot-to-billet conversion of advanced engineering alloys. The experimental set-up is designed to be cost-effective, employing a remotely operated manipulator assembly constructed from readily available “off-the-shelf” components used in conjunction with a conventional uni-axial load-frame - equipment that is available in most materials testing laboratories. Small test-bars of C101 copper alloy were subjected to multi-stroke cogging operations with intermittent rotation at ambient and elevated temperatures (20–600 °C). Prior to forging, the as-received material underwent heat treatments to coarsen the starting grain structure, and to help demonstrate the capability of the apparatus to achieve grain refinement via recrystallisation (dynamic and static) and recovery processes within the deformed material. The resulting microstructural evolution and mechanical property changes of the forged material have been investigated using light microscopy (LM), Vickers hardness (HV) testing, and electron backscatter diffraction (EBSD). The deformed C101 alloy exhibited measurable grain refinement after forging at elevated temperatures, thus demonstrating the effectiveness of the designed miniaturised open-die forging set-up.
abstractGer	This study presents a novel experimental set-up for laboratory-scale simulation of cogging and open-die forging processes during ingot-to-billet conversion of advanced engineering alloys. The experimental set-up is designed to be cost-effective, employing a remotely operated manipulator assembly constructed from readily available “off-the-shelf” components used in conjunction with a conventional uni-axial load-frame - equipment that is available in most materials testing laboratories. Small test-bars of C101 copper alloy were subjected to multi-stroke cogging operations with intermittent rotation at ambient and elevated temperatures (20–600 °C). Prior to forging, the as-received material underwent heat treatments to coarsen the starting grain structure, and to help demonstrate the capability of the apparatus to achieve grain refinement via recrystallisation (dynamic and static) and recovery processes within the deformed material. The resulting microstructural evolution and mechanical property changes of the forged material have been investigated using light microscopy (LM), Vickers hardness (HV) testing, and electron backscatter diffraction (EBSD). The deformed C101 alloy exhibited measurable grain refinement after forging at elevated temperatures, thus demonstrating the effectiveness of the designed miniaturised open-die forging set-up.
abstract_unstemmed	This study presents a novel experimental set-up for laboratory-scale simulation of cogging and open-die forging processes during ingot-to-billet conversion of advanced engineering alloys. The experimental set-up is designed to be cost-effective, employing a remotely operated manipulator assembly constructed from readily available “off-the-shelf” components used in conjunction with a conventional uni-axial load-frame - equipment that is available in most materials testing laboratories. Small test-bars of C101 copper alloy were subjected to multi-stroke cogging operations with intermittent rotation at ambient and elevated temperatures (20–600 °C). Prior to forging, the as-received material underwent heat treatments to coarsen the starting grain structure, and to help demonstrate the capability of the apparatus to achieve grain refinement via recrystallisation (dynamic and static) and recovery processes within the deformed material. The resulting microstructural evolution and mechanical property changes of the forged material have been investigated using light microscopy (LM), Vickers hardness (HV) testing, and electron backscatter diffraction (EBSD). The deformed C101 alloy exhibited measurable grain refinement after forging at elevated temperatures, thus demonstrating the effectiveness of the designed miniaturised open-die forging set-up.
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title_short	Miniaturised experimental simulation of open-die forging
url	https://doi.org/10.1016/j.jmrt.2023.08.073 https://doaj.org/article/39d4f5229e864ed4a1ee2c21be547827 http://www.sciencedirect.com/science/article/pii/S2238785423018859 https://doaj.org/toc/2238-7854
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up_date	2024-07-03T13:51:29.516Z
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score	7.4010687

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Miniaturised experimental simulation of open-die forging

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