Potentials and strategies of solid-state additive friction-stir manufacturing technology: A critical review

In this assessment, novel applications of solid-state technology based on friction-stir processing (FSP) principles are appraised for use in additive manufacturing (AM) of metals/alloys and metal matrix composites, as variations of so-called additive friction-stir manufacturing (AFSM). Multiple vari...
Ausführliche Beschreibung

Gespeichert in:

Autor*in:	Khodabakhshi, F. [verfasserIn] Gerlich, A.P. [verfasserIn]

Format:	E-Artikel
Sprache:	Englisch

Erschienen:	2018

Schlagwörter:	Additive manufacturing (AM) Friction-stir processing (FSP) Additive friction-stir manufacturing (AFSM)

Übergeordnetes Werk:	Enthalten in: Journal of manufacturing processes - Dearborn, Mich. : Soc., 1999, 36, Seite 77-92
Übergeordnetes Werk:	volume:36 ; pages:77-92

DOI / URN:	10.1016/j.jmapro.2018.09.030

Katalog-ID:	ELV001182455

Internformat


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520			\|a In this assessment, novel applications of solid-state technology based on friction-stir processing (FSP) principles are appraised for use in additive manufacturing (AM) of metals/alloys and metal matrix composites, as variations of so-called additive friction-stir manufacturing (AFSM). Multiple variants of this technique involve layer-by-layer deposition of materials by thermo-mechanical stirring of a rotating tool to induce high temperature via severe plastic deformation (SPD) and may involve: (i) feeding of new material from powder/wire, (ii) surface cladding, (iii) functionally graded modification of composition, (iv) friction-surfacing, and (v) FSP as modification to the other techniques. This emerging material synthesis technique incorporates high strain rates (1 to 1000 s−1) and high temperature (∼0.8 Tm) through intense plastic deformation while imposing equivalent plastic strains of up to ∼40, leading to rapid thermal cycles. Materials mixing during deposition of each layer forms fully dense and homogenous structures with significant microstructural refinement which is free of any melting and re-solidification defects such as shrinkage micro-voids, porosities, and cracks. The manufactured components by this solid-state technology may enable lower levels of residual stress and distortion as compared to the fusion-based additive processes, and the potential to achieve superior and isotropic strength and ductility, while drastically increasing material production rates. These features are reviewed here while also providing an outlook on future areas and ongoing challenges for this emerging technology.
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publishDate	2018
allfields	10.1016/j.jmapro.2018.09.030 doi (DE-627)ELV001182455 (ELSEVIER)S1526-6125(18)30900-9 DE-627 ger DE-627 rda eng 650 620 004 DE-600 Khodabakhshi, F. verfasserin aut Potentials and strategies of solid-state additive friction-stir manufacturing technology: A critical review 2018 nicht spezifiziert zzz rdacontent Computermedien c rdamedia Online-Ressource cr rdacarrier In this assessment, novel applications of solid-state technology based on friction-stir processing (FSP) principles are appraised for use in additive manufacturing (AM) of metals/alloys and metal matrix composites, as variations of so-called additive friction-stir manufacturing (AFSM). Multiple variants of this technique involve layer-by-layer deposition of materials by thermo-mechanical stirring of a rotating tool to induce high temperature via severe plastic deformation (SPD) and may involve: (i) feeding of new material from powder/wire, (ii) surface cladding, (iii) functionally graded modification of composition, (iv) friction-surfacing, and (v) FSP as modification to the other techniques. This emerging material synthesis technique incorporates high strain rates (1 to 1000 s−1) and high temperature (∼0.8 Tm) through intense plastic deformation while imposing equivalent plastic strains of up to ∼40, leading to rapid thermal cycles. Materials mixing during deposition of each layer forms fully dense and homogenous structures with significant microstructural refinement which is free of any melting and re-solidification defects such as shrinkage micro-voids, porosities, and cracks. The manufactured components by this solid-state technology may enable lower levels of residual stress and distortion as compared to the fusion-based additive processes, and the potential to achieve superior and isotropic strength and ductility, while drastically increasing material production rates. These features are reviewed here while also providing an outlook on future areas and ongoing challenges for this emerging technology. Additive manufacturing (AM) Friction-stir processing (FSP) Additive friction-stir manufacturing (AFSM) Gerlich, A.P. verfasserin aut Enthalten in Journal of manufacturing processes Dearborn, Mich. : Soc., 1999 36, Seite 77-92 Online-Ressource (DE-627)472650998 (DE-600)2168529-0 (DE-576)302969888 nnns volume:36 pages:77-92 GBV_USEFLAG_U SYSFLAG_U GBV_ELV GBV_ILN_20 GBV_ILN_22 GBV_ILN_23 GBV_ILN_24 GBV_ILN_31 GBV_ILN_32 GBV_ILN_40 GBV_ILN_60 GBV_ILN_62 GBV_ILN_63 GBV_ILN_65 GBV_ILN_69 GBV_ILN_70 GBV_ILN_73 GBV_ILN_74 GBV_ILN_90 GBV_ILN_95 GBV_ILN_100 GBV_ILN_101 GBV_ILN_105 GBV_ILN_110 GBV_ILN_150 GBV_ILN_151 GBV_ILN_224 GBV_ILN_370 GBV_ILN_602 GBV_ILN_702 GBV_ILN_2001 GBV_ILN_2003 GBV_ILN_2004 GBV_ILN_2005 GBV_ILN_2006 GBV_ILN_2008 GBV_ILN_2011 GBV_ILN_2014 GBV_ILN_2015 GBV_ILN_2020 GBV_ILN_2021 GBV_ILN_2025 GBV_ILN_2026 GBV_ILN_2027 GBV_ILN_2034 GBV_ILN_2038 GBV_ILN_2044 GBV_ILN_2048 GBV_ILN_2049 GBV_ILN_2050 GBV_ILN_2055 GBV_ILN_2056 GBV_ILN_2059 GBV_ILN_2061 GBV_ILN_2064 GBV_ILN_2065 GBV_ILN_2068 GBV_ILN_2088 GBV_ILN_2111 GBV_ILN_2112 GBV_ILN_2113 GBV_ILN_2118 GBV_ILN_2122 GBV_ILN_2129 GBV_ILN_2143 GBV_ILN_2147 GBV_ILN_2148 GBV_ILN_2152 GBV_ILN_2153 GBV_ILN_2190 GBV_ILN_2232 GBV_ILN_2336 GBV_ILN_2470 GBV_ILN_2507 GBV_ILN_2522 GBV_ILN_4035 GBV_ILN_4037 GBV_ILN_4112 GBV_ILN_4125 GBV_ILN_4126 GBV_ILN_4242 GBV_ILN_4251 GBV_ILN_4305 GBV_ILN_4313 GBV_ILN_4322 GBV_ILN_4323 GBV_ILN_4324 GBV_ILN_4325 GBV_ILN_4326 GBV_ILN_4333 GBV_ILN_4334 GBV_ILN_4335 GBV_ILN_4338 GBV_ILN_4393 AR 36 77-92
spelling	10.1016/j.jmapro.2018.09.030 doi (DE-627)ELV001182455 (ELSEVIER)S1526-6125(18)30900-9 DE-627 ger DE-627 rda eng 650 620 004 DE-600 Khodabakhshi, F. verfasserin aut Potentials and strategies of solid-state additive friction-stir manufacturing technology: A critical review 2018 nicht spezifiziert zzz rdacontent Computermedien c rdamedia Online-Ressource cr rdacarrier In this assessment, novel applications of solid-state technology based on friction-stir processing (FSP) principles are appraised for use in additive manufacturing (AM) of metals/alloys and metal matrix composites, as variations of so-called additive friction-stir manufacturing (AFSM). Multiple variants of this technique involve layer-by-layer deposition of materials by thermo-mechanical stirring of a rotating tool to induce high temperature via severe plastic deformation (SPD) and may involve: (i) feeding of new material from powder/wire, (ii) surface cladding, (iii) functionally graded modification of composition, (iv) friction-surfacing, and (v) FSP as modification to the other techniques. This emerging material synthesis technique incorporates high strain rates (1 to 1000 s−1) and high temperature (∼0.8 Tm) through intense plastic deformation while imposing equivalent plastic strains of up to ∼40, leading to rapid thermal cycles. Materials mixing during deposition of each layer forms fully dense and homogenous structures with significant microstructural refinement which is free of any melting and re-solidification defects such as shrinkage micro-voids, porosities, and cracks. The manufactured components by this solid-state technology may enable lower levels of residual stress and distortion as compared to the fusion-based additive processes, and the potential to achieve superior and isotropic strength and ductility, while drastically increasing material production rates. These features are reviewed here while also providing an outlook on future areas and ongoing challenges for this emerging technology. Additive manufacturing (AM) Friction-stir processing (FSP) Additive friction-stir manufacturing (AFSM) Gerlich, A.P. verfasserin aut Enthalten in Journal of manufacturing processes Dearborn, Mich. : Soc., 1999 36, Seite 77-92 Online-Ressource (DE-627)472650998 (DE-600)2168529-0 (DE-576)302969888 nnns volume:36 pages:77-92 GBV_USEFLAG_U SYSFLAG_U GBV_ELV GBV_ILN_20 GBV_ILN_22 GBV_ILN_23 GBV_ILN_24 GBV_ILN_31 GBV_ILN_32 GBV_ILN_40 GBV_ILN_60 GBV_ILN_62 GBV_ILN_63 GBV_ILN_65 GBV_ILN_69 GBV_ILN_70 GBV_ILN_73 GBV_ILN_74 GBV_ILN_90 GBV_ILN_95 GBV_ILN_100 GBV_ILN_101 GBV_ILN_105 GBV_ILN_110 GBV_ILN_150 GBV_ILN_151 GBV_ILN_224 GBV_ILN_370 GBV_ILN_602 GBV_ILN_702 GBV_ILN_2001 GBV_ILN_2003 GBV_ILN_2004 GBV_ILN_2005 GBV_ILN_2006 GBV_ILN_2008 GBV_ILN_2011 GBV_ILN_2014 GBV_ILN_2015 GBV_ILN_2020 GBV_ILN_2021 GBV_ILN_2025 GBV_ILN_2026 GBV_ILN_2027 GBV_ILN_2034 GBV_ILN_2038 GBV_ILN_2044 GBV_ILN_2048 GBV_ILN_2049 GBV_ILN_2050 GBV_ILN_2055 GBV_ILN_2056 GBV_ILN_2059 GBV_ILN_2061 GBV_ILN_2064 GBV_ILN_2065 GBV_ILN_2068 GBV_ILN_2088 GBV_ILN_2111 GBV_ILN_2112 GBV_ILN_2113 GBV_ILN_2118 GBV_ILN_2122 GBV_ILN_2129 GBV_ILN_2143 GBV_ILN_2147 GBV_ILN_2148 GBV_ILN_2152 GBV_ILN_2153 GBV_ILN_2190 GBV_ILN_2232 GBV_ILN_2336 GBV_ILN_2470 GBV_ILN_2507 GBV_ILN_2522 GBV_ILN_4035 GBV_ILN_4037 GBV_ILN_4112 GBV_ILN_4125 GBV_ILN_4126 GBV_ILN_4242 GBV_ILN_4251 GBV_ILN_4305 GBV_ILN_4313 GBV_ILN_4322 GBV_ILN_4323 GBV_ILN_4324 GBV_ILN_4325 GBV_ILN_4326 GBV_ILN_4333 GBV_ILN_4334 GBV_ILN_4335 GBV_ILN_4338 GBV_ILN_4393 AR 36 77-92
allfields_unstemmed	10.1016/j.jmapro.2018.09.030 doi (DE-627)ELV001182455 (ELSEVIER)S1526-6125(18)30900-9 DE-627 ger DE-627 rda eng 650 620 004 DE-600 Khodabakhshi, F. verfasserin aut Potentials and strategies of solid-state additive friction-stir manufacturing technology: A critical review 2018 nicht spezifiziert zzz rdacontent Computermedien c rdamedia Online-Ressource cr rdacarrier In this assessment, novel applications of solid-state technology based on friction-stir processing (FSP) principles are appraised for use in additive manufacturing (AM) of metals/alloys and metal matrix composites, as variations of so-called additive friction-stir manufacturing (AFSM). Multiple variants of this technique involve layer-by-layer deposition of materials by thermo-mechanical stirring of a rotating tool to induce high temperature via severe plastic deformation (SPD) and may involve: (i) feeding of new material from powder/wire, (ii) surface cladding, (iii) functionally graded modification of composition, (iv) friction-surfacing, and (v) FSP as modification to the other techniques. This emerging material synthesis technique incorporates high strain rates (1 to 1000 s−1) and high temperature (∼0.8 Tm) through intense plastic deformation while imposing equivalent plastic strains of up to ∼40, leading to rapid thermal cycles. Materials mixing during deposition of each layer forms fully dense and homogenous structures with significant microstructural refinement which is free of any melting and re-solidification defects such as shrinkage micro-voids, porosities, and cracks. The manufactured components by this solid-state technology may enable lower levels of residual stress and distortion as compared to the fusion-based additive processes, and the potential to achieve superior and isotropic strength and ductility, while drastically increasing material production rates. These features are reviewed here while also providing an outlook on future areas and ongoing challenges for this emerging technology. Additive manufacturing (AM) Friction-stir processing (FSP) Additive friction-stir manufacturing (AFSM) Gerlich, A.P. verfasserin aut Enthalten in Journal of manufacturing processes Dearborn, Mich. : Soc., 1999 36, Seite 77-92 Online-Ressource (DE-627)472650998 (DE-600)2168529-0 (DE-576)302969888 nnns volume:36 pages:77-92 GBV_USEFLAG_U SYSFLAG_U GBV_ELV GBV_ILN_20 GBV_ILN_22 GBV_ILN_23 GBV_ILN_24 GBV_ILN_31 GBV_ILN_32 GBV_ILN_40 GBV_ILN_60 GBV_ILN_62 GBV_ILN_63 GBV_ILN_65 GBV_ILN_69 GBV_ILN_70 GBV_ILN_73 GBV_ILN_74 GBV_ILN_90 GBV_ILN_95 GBV_ILN_100 GBV_ILN_101 GBV_ILN_105 GBV_ILN_110 GBV_ILN_150 GBV_ILN_151 GBV_ILN_224 GBV_ILN_370 GBV_ILN_602 GBV_ILN_702 GBV_ILN_2001 GBV_ILN_2003 GBV_ILN_2004 GBV_ILN_2005 GBV_ILN_2006 GBV_ILN_2008 GBV_ILN_2011 GBV_ILN_2014 GBV_ILN_2015 GBV_ILN_2020 GBV_ILN_2021 GBV_ILN_2025 GBV_ILN_2026 GBV_ILN_2027 GBV_ILN_2034 GBV_ILN_2038 GBV_ILN_2044 GBV_ILN_2048 GBV_ILN_2049 GBV_ILN_2050 GBV_ILN_2055 GBV_ILN_2056 GBV_ILN_2059 GBV_ILN_2061 GBV_ILN_2064 GBV_ILN_2065 GBV_ILN_2068 GBV_ILN_2088 GBV_ILN_2111 GBV_ILN_2112 GBV_ILN_2113 GBV_ILN_2118 GBV_ILN_2122 GBV_ILN_2129 GBV_ILN_2143 GBV_ILN_2147 GBV_ILN_2148 GBV_ILN_2152 GBV_ILN_2153 GBV_ILN_2190 GBV_ILN_2232 GBV_ILN_2336 GBV_ILN_2470 GBV_ILN_2507 GBV_ILN_2522 GBV_ILN_4035 GBV_ILN_4037 GBV_ILN_4112 GBV_ILN_4125 GBV_ILN_4126 GBV_ILN_4242 GBV_ILN_4251 GBV_ILN_4305 GBV_ILN_4313 GBV_ILN_4322 GBV_ILN_4323 GBV_ILN_4324 GBV_ILN_4325 GBV_ILN_4326 GBV_ILN_4333 GBV_ILN_4334 GBV_ILN_4335 GBV_ILN_4338 GBV_ILN_4393 AR 36 77-92
allfieldsGer	10.1016/j.jmapro.2018.09.030 doi (DE-627)ELV001182455 (ELSEVIER)S1526-6125(18)30900-9 DE-627 ger DE-627 rda eng 650 620 004 DE-600 Khodabakhshi, F. verfasserin aut Potentials and strategies of solid-state additive friction-stir manufacturing technology: A critical review 2018 nicht spezifiziert zzz rdacontent Computermedien c rdamedia Online-Ressource cr rdacarrier In this assessment, novel applications of solid-state technology based on friction-stir processing (FSP) principles are appraised for use in additive manufacturing (AM) of metals/alloys and metal matrix composites, as variations of so-called additive friction-stir manufacturing (AFSM). Multiple variants of this technique involve layer-by-layer deposition of materials by thermo-mechanical stirring of a rotating tool to induce high temperature via severe plastic deformation (SPD) and may involve: (i) feeding of new material from powder/wire, (ii) surface cladding, (iii) functionally graded modification of composition, (iv) friction-surfacing, and (v) FSP as modification to the other techniques. This emerging material synthesis technique incorporates high strain rates (1 to 1000 s−1) and high temperature (∼0.8 Tm) through intense plastic deformation while imposing equivalent plastic strains of up to ∼40, leading to rapid thermal cycles. Materials mixing during deposition of each layer forms fully dense and homogenous structures with significant microstructural refinement which is free of any melting and re-solidification defects such as shrinkage micro-voids, porosities, and cracks. The manufactured components by this solid-state technology may enable lower levels of residual stress and distortion as compared to the fusion-based additive processes, and the potential to achieve superior and isotropic strength and ductility, while drastically increasing material production rates. These features are reviewed here while also providing an outlook on future areas and ongoing challenges for this emerging technology. Additive manufacturing (AM) Friction-stir processing (FSP) Additive friction-stir manufacturing (AFSM) Gerlich, A.P. verfasserin aut Enthalten in Journal of manufacturing processes Dearborn, Mich. : Soc., 1999 36, Seite 77-92 Online-Ressource (DE-627)472650998 (DE-600)2168529-0 (DE-576)302969888 nnns volume:36 pages:77-92 GBV_USEFLAG_U SYSFLAG_U GBV_ELV GBV_ILN_20 GBV_ILN_22 GBV_ILN_23 GBV_ILN_24 GBV_ILN_31 GBV_ILN_32 GBV_ILN_40 GBV_ILN_60 GBV_ILN_62 GBV_ILN_63 GBV_ILN_65 GBV_ILN_69 GBV_ILN_70 GBV_ILN_73 GBV_ILN_74 GBV_ILN_90 GBV_ILN_95 GBV_ILN_100 GBV_ILN_101 GBV_ILN_105 GBV_ILN_110 GBV_ILN_150 GBV_ILN_151 GBV_ILN_224 GBV_ILN_370 GBV_ILN_602 GBV_ILN_702 GBV_ILN_2001 GBV_ILN_2003 GBV_ILN_2004 GBV_ILN_2005 GBV_ILN_2006 GBV_ILN_2008 GBV_ILN_2011 GBV_ILN_2014 GBV_ILN_2015 GBV_ILN_2020 GBV_ILN_2021 GBV_ILN_2025 GBV_ILN_2026 GBV_ILN_2027 GBV_ILN_2034 GBV_ILN_2038 GBV_ILN_2044 GBV_ILN_2048 GBV_ILN_2049 GBV_ILN_2050 GBV_ILN_2055 GBV_ILN_2056 GBV_ILN_2059 GBV_ILN_2061 GBV_ILN_2064 GBV_ILN_2065 GBV_ILN_2068 GBV_ILN_2088 GBV_ILN_2111 GBV_ILN_2112 GBV_ILN_2113 GBV_ILN_2118 GBV_ILN_2122 GBV_ILN_2129 GBV_ILN_2143 GBV_ILN_2147 GBV_ILN_2148 GBV_ILN_2152 GBV_ILN_2153 GBV_ILN_2190 GBV_ILN_2232 GBV_ILN_2336 GBV_ILN_2470 GBV_ILN_2507 GBV_ILN_2522 GBV_ILN_4035 GBV_ILN_4037 GBV_ILN_4112 GBV_ILN_4125 GBV_ILN_4126 GBV_ILN_4242 GBV_ILN_4251 GBV_ILN_4305 GBV_ILN_4313 GBV_ILN_4322 GBV_ILN_4323 GBV_ILN_4324 GBV_ILN_4325 GBV_ILN_4326 GBV_ILN_4333 GBV_ILN_4334 GBV_ILN_4335 GBV_ILN_4338 GBV_ILN_4393 AR 36 77-92
allfieldsSound	10.1016/j.jmapro.2018.09.030 doi (DE-627)ELV001182455 (ELSEVIER)S1526-6125(18)30900-9 DE-627 ger DE-627 rda eng 650 620 004 DE-600 Khodabakhshi, F. verfasserin aut Potentials and strategies of solid-state additive friction-stir manufacturing technology: A critical review 2018 nicht spezifiziert zzz rdacontent Computermedien c rdamedia Online-Ressource cr rdacarrier In this assessment, novel applications of solid-state technology based on friction-stir processing (FSP) principles are appraised for use in additive manufacturing (AM) of metals/alloys and metal matrix composites, as variations of so-called additive friction-stir manufacturing (AFSM). Multiple variants of this technique involve layer-by-layer deposition of materials by thermo-mechanical stirring of a rotating tool to induce high temperature via severe plastic deformation (SPD) and may involve: (i) feeding of new material from powder/wire, (ii) surface cladding, (iii) functionally graded modification of composition, (iv) friction-surfacing, and (v) FSP as modification to the other techniques. This emerging material synthesis technique incorporates high strain rates (1 to 1000 s−1) and high temperature (∼0.8 Tm) through intense plastic deformation while imposing equivalent plastic strains of up to ∼40, leading to rapid thermal cycles. Materials mixing during deposition of each layer forms fully dense and homogenous structures with significant microstructural refinement which is free of any melting and re-solidification defects such as shrinkage micro-voids, porosities, and cracks. The manufactured components by this solid-state technology may enable lower levels of residual stress and distortion as compared to the fusion-based additive processes, and the potential to achieve superior and isotropic strength and ductility, while drastically increasing material production rates. These features are reviewed here while also providing an outlook on future areas and ongoing challenges for this emerging technology. Additive manufacturing (AM) Friction-stir processing (FSP) Additive friction-stir manufacturing (AFSM) Gerlich, A.P. verfasserin aut Enthalten in Journal of manufacturing processes Dearborn, Mich. : Soc., 1999 36, Seite 77-92 Online-Ressource (DE-627)472650998 (DE-600)2168529-0 (DE-576)302969888 nnns volume:36 pages:77-92 GBV_USEFLAG_U SYSFLAG_U GBV_ELV GBV_ILN_20 GBV_ILN_22 GBV_ILN_23 GBV_ILN_24 GBV_ILN_31 GBV_ILN_32 GBV_ILN_40 GBV_ILN_60 GBV_ILN_62 GBV_ILN_63 GBV_ILN_65 GBV_ILN_69 GBV_ILN_70 GBV_ILN_73 GBV_ILN_74 GBV_ILN_90 GBV_ILN_95 GBV_ILN_100 GBV_ILN_101 GBV_ILN_105 GBV_ILN_110 GBV_ILN_150 GBV_ILN_151 GBV_ILN_224 GBV_ILN_370 GBV_ILN_602 GBV_ILN_702 GBV_ILN_2001 GBV_ILN_2003 GBV_ILN_2004 GBV_ILN_2005 GBV_ILN_2006 GBV_ILN_2008 GBV_ILN_2011 GBV_ILN_2014 GBV_ILN_2015 GBV_ILN_2020 GBV_ILN_2021 GBV_ILN_2025 GBV_ILN_2026 GBV_ILN_2027 GBV_ILN_2034 GBV_ILN_2038 GBV_ILN_2044 GBV_ILN_2048 GBV_ILN_2049 GBV_ILN_2050 GBV_ILN_2055 GBV_ILN_2056 GBV_ILN_2059 GBV_ILN_2061 GBV_ILN_2064 GBV_ILN_2065 GBV_ILN_2068 GBV_ILN_2088 GBV_ILN_2111 GBV_ILN_2112 GBV_ILN_2113 GBV_ILN_2118 GBV_ILN_2122 GBV_ILN_2129 GBV_ILN_2143 GBV_ILN_2147 GBV_ILN_2148 GBV_ILN_2152 GBV_ILN_2153 GBV_ILN_2190 GBV_ILN_2232 GBV_ILN_2336 GBV_ILN_2470 GBV_ILN_2507 GBV_ILN_2522 GBV_ILN_4035 GBV_ILN_4037 GBV_ILN_4112 GBV_ILN_4125 GBV_ILN_4126 GBV_ILN_4242 GBV_ILN_4251 GBV_ILN_4305 GBV_ILN_4313 GBV_ILN_4322 GBV_ILN_4323 GBV_ILN_4324 GBV_ILN_4325 GBV_ILN_4326 GBV_ILN_4333 GBV_ILN_4334 GBV_ILN_4335 GBV_ILN_4338 GBV_ILN_4393 AR 36 77-92
language	English
source	Enthalten in Journal of manufacturing processes 36, Seite 77-92 volume:36 pages:77-92
sourceStr	Enthalten in Journal of manufacturing processes 36, Seite 77-92 volume:36 pages:77-92
format_phy_str_mv	Article
institution	findex.gbv.de
topic_facet	Additive manufacturing (AM) Friction-stir processing (FSP) Additive friction-stir manufacturing (AFSM)
dewey-raw	650
isfreeaccess_bool	false
container_title	Journal of manufacturing processes
authorswithroles_txt_mv	Khodabakhshi, F. @@aut@@ Gerlich, A.P. @@aut@@
publishDateDaySort_date	2018-01-01T00:00:00Z
hierarchy_top_id	472650998
dewey-sort	3650
id	ELV001182455
language_de	englisch
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author	Khodabakhshi, F.
spellingShingle	Khodabakhshi, F. ddc 650 misc Additive manufacturing (AM) misc Friction-stir processing (FSP) misc Additive friction-stir manufacturing (AFSM) Potentials and strategies of solid-state additive friction-stir manufacturing technology: A critical review
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topic_title	650 620 004 DE-600 Potentials and strategies of solid-state additive friction-stir manufacturing technology: A critical review Additive manufacturing (AM) Friction-stir processing (FSP) Additive friction-stir manufacturing (AFSM)
topic	ddc 650 misc Additive manufacturing (AM) misc Friction-stir processing (FSP) misc Additive friction-stir manufacturing (AFSM)
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title	Potentials and strategies of solid-state additive friction-stir manufacturing technology: A critical review
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title_full	Potentials and strategies of solid-state additive friction-stir manufacturing technology: A critical review
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title_sort	potentials and strategies of solid-state additive friction-stir manufacturing technology: a critical review
title_auth	Potentials and strategies of solid-state additive friction-stir manufacturing technology: A critical review
abstract	In this assessment, novel applications of solid-state technology based on friction-stir processing (FSP) principles are appraised for use in additive manufacturing (AM) of metals/alloys and metal matrix composites, as variations of so-called additive friction-stir manufacturing (AFSM). Multiple variants of this technique involve layer-by-layer deposition of materials by thermo-mechanical stirring of a rotating tool to induce high temperature via severe plastic deformation (SPD) and may involve: (i) feeding of new material from powder/wire, (ii) surface cladding, (iii) functionally graded modification of composition, (iv) friction-surfacing, and (v) FSP as modification to the other techniques. This emerging material synthesis technique incorporates high strain rates (1 to 1000 s−1) and high temperature (∼0.8 Tm) through intense plastic deformation while imposing equivalent plastic strains of up to ∼40, leading to rapid thermal cycles. Materials mixing during deposition of each layer forms fully dense and homogenous structures with significant microstructural refinement which is free of any melting and re-solidification defects such as shrinkage micro-voids, porosities, and cracks. The manufactured components by this solid-state technology may enable lower levels of residual stress and distortion as compared to the fusion-based additive processes, and the potential to achieve superior and isotropic strength and ductility, while drastically increasing material production rates. These features are reviewed here while also providing an outlook on future areas and ongoing challenges for this emerging technology.
abstractGer	In this assessment, novel applications of solid-state technology based on friction-stir processing (FSP) principles are appraised for use in additive manufacturing (AM) of metals/alloys and metal matrix composites, as variations of so-called additive friction-stir manufacturing (AFSM). Multiple variants of this technique involve layer-by-layer deposition of materials by thermo-mechanical stirring of a rotating tool to induce high temperature via severe plastic deformation (SPD) and may involve: (i) feeding of new material from powder/wire, (ii) surface cladding, (iii) functionally graded modification of composition, (iv) friction-surfacing, and (v) FSP as modification to the other techniques. This emerging material synthesis technique incorporates high strain rates (1 to 1000 s−1) and high temperature (∼0.8 Tm) through intense plastic deformation while imposing equivalent plastic strains of up to ∼40, leading to rapid thermal cycles. Materials mixing during deposition of each layer forms fully dense and homogenous structures with significant microstructural refinement which is free of any melting and re-solidification defects such as shrinkage micro-voids, porosities, and cracks. The manufactured components by this solid-state technology may enable lower levels of residual stress and distortion as compared to the fusion-based additive processes, and the potential to achieve superior and isotropic strength and ductility, while drastically increasing material production rates. These features are reviewed here while also providing an outlook on future areas and ongoing challenges for this emerging technology.
abstract_unstemmed	In this assessment, novel applications of solid-state technology based on friction-stir processing (FSP) principles are appraised for use in additive manufacturing (AM) of metals/alloys and metal matrix composites, as variations of so-called additive friction-stir manufacturing (AFSM). Multiple variants of this technique involve layer-by-layer deposition of materials by thermo-mechanical stirring of a rotating tool to induce high temperature via severe plastic deformation (SPD) and may involve: (i) feeding of new material from powder/wire, (ii) surface cladding, (iii) functionally graded modification of composition, (iv) friction-surfacing, and (v) FSP as modification to the other techniques. This emerging material synthesis technique incorporates high strain rates (1 to 1000 s−1) and high temperature (∼0.8 Tm) through intense plastic deformation while imposing equivalent plastic strains of up to ∼40, leading to rapid thermal cycles. Materials mixing during deposition of each layer forms fully dense and homogenous structures with significant microstructural refinement which is free of any melting and re-solidification defects such as shrinkage micro-voids, porosities, and cracks. The manufactured components by this solid-state technology may enable lower levels of residual stress and distortion as compared to the fusion-based additive processes, and the potential to achieve superior and isotropic strength and ductility, while drastically increasing material production rates. These features are reviewed here while also providing an outlook on future areas and ongoing challenges for this emerging technology.
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title_short	Potentials and strategies of solid-state additive friction-stir manufacturing technology: A critical review
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up_date	2024-07-06T20:30:20.662Z
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Potentials and strategies of solid-state additive friction-stir manufacturing technology: A critical review

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