Failure analysis and modernization of high-pressure hydraulic press for drilling tubes testing

This research paper represents the results of abrupt failure investigation in the structure of industrial plant for hydrostatic pressure testing of tubes. The significant damages of testing machine elements are observed after the moving tube impact when the opposite tube end cap has been suddenly re...
Ausführliche Beschreibung

Gespeichert in:

Autor*in:	Krot, Pavlo V. [verfasserIn] Zimroz, Radoslaw [verfasserIn]

Format:	E-Artikel
Sprache:	Englisch

Erschienen:	2020

Schlagwörter:	Hydraulic press Structural failure Penetration Shock Water jet

Übergeordnetes Werk:	Enthalten in: Engineering failure analysis - Oxford [u.a.] : Elsevier Science, 1994, 117
Übergeordnetes Werk:	volume:117

DOI / URN:	10.1016/j.engfailanal.2020.104772

Katalog-ID:	ELV004899938

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520			\|a This research paper represents the results of abrupt failure investigation in the structure of industrial plant for hydrostatic pressure testing of tubes. The significant damages of testing machine elements are observed after the moving tube impact when the opposite tube end cap has been suddenly released because of the screw-thread defect. The water pressure inside the tube at the time of the incident was only 20 MPa while the maximal pressure of 125 MPa is required by tubes tests specification. Therefore, based on admitted assumptions, the detailed analysis is conducted of static and dynamic forces acting on elements of structure to avoid full machine destruction in case of the next incidents under higher pressures. Conditions are determined of the sharp cap end penetration into thrust plate and possible damage of upper protection casing from the water jet and tube pieces impacts under conditions of the crack opening in the tested tube. The two options are proposed of plant modernization to reinforce structure for safety work under pressure from 70 MPa to 125 MPa depending on tube size and testing conditions. The developed improvements of machine structure allow simultaneously increasing the productivity of testing plant up to 14–20 tubes per hour depending on their sizes.
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allfields	10.1016/j.engfailanal.2020.104772 doi (DE-627)ELV004899938 (ELSEVIER)S1350-6307(20)30649-X DE-627 ger DE-627 rda eng 600 DE-600 51.32 bkl 50.16 bkl Krot, Pavlo V. verfasserin aut Failure analysis and modernization of high-pressure hydraulic press for drilling tubes testing 2020 nicht spezifiziert zzz rdacontent Computermedien c rdamedia Online-Ressource cr rdacarrier This research paper represents the results of abrupt failure investigation in the structure of industrial plant for hydrostatic pressure testing of tubes. The significant damages of testing machine elements are observed after the moving tube impact when the opposite tube end cap has been suddenly released because of the screw-thread defect. The water pressure inside the tube at the time of the incident was only 20 MPa while the maximal pressure of 125 MPa is required by tubes tests specification. Therefore, based on admitted assumptions, the detailed analysis is conducted of static and dynamic forces acting on elements of structure to avoid full machine destruction in case of the next incidents under higher pressures. Conditions are determined of the sharp cap end penetration into thrust plate and possible damage of upper protection casing from the water jet and tube pieces impacts under conditions of the crack opening in the tested tube. The two options are proposed of plant modernization to reinforce structure for safety work under pressure from 70 MPa to 125 MPa depending on tube size and testing conditions. The developed improvements of machine structure allow simultaneously increasing the productivity of testing plant up to 14–20 tubes per hour depending on their sizes. Hydraulic press Structural failure Penetration Shock Water jet Zimroz, Radoslaw verfasserin aut Enthalten in Engineering failure analysis Oxford [u.a.] : Elsevier Science, 1994 117 Online-Ressource (DE-627)320608697 (DE-600)2021082-6 (DE-576)120883619 1350-6307 nnns volume:117 GBV_USEFLAG_U SYSFLAG_U GBV_ELV GBV_ILN_20 GBV_ILN_22 GBV_ILN_23 GBV_ILN_24 GBV_ILN_31 GBV_ILN_32 GBV_ILN_40 GBV_ILN_60 GBV_ILN_62 GBV_ILN_63 GBV_ILN_69 GBV_ILN_70 GBV_ILN_73 GBV_ILN_74 GBV_ILN_90 GBV_ILN_95 GBV_ILN_100 GBV_ILN_105 GBV_ILN_110 GBV_ILN_150 GBV_ILN_151 GBV_ILN_224 GBV_ILN_370 GBV_ILN_602 GBV_ILN_702 GBV_ILN_2003 GBV_ILN_2004 GBV_ILN_2005 GBV_ILN_2006 GBV_ILN_2008 GBV_ILN_2010 GBV_ILN_2011 GBV_ILN_2014 GBV_ILN_2015 GBV_ILN_2020 GBV_ILN_2021 GBV_ILN_2025 GBV_ILN_2027 GBV_ILN_2034 GBV_ILN_2038 GBV_ILN_2044 GBV_ILN_2048 GBV_ILN_2049 GBV_ILN_2050 GBV_ILN_2056 GBV_ILN_2059 GBV_ILN_2061 GBV_ILN_2064 GBV_ILN_2065 GBV_ILN_2068 GBV_ILN_2088 GBV_ILN_2111 GBV_ILN_2112 GBV_ILN_2113 GBV_ILN_2118 GBV_ILN_2122 GBV_ILN_2129 GBV_ILN_2143 GBV_ILN_2147 GBV_ILN_2148 GBV_ILN_2152 GBV_ILN_2153 GBV_ILN_2190 GBV_ILN_2336 GBV_ILN_2470 GBV_ILN_2507 GBV_ILN_2522 GBV_ILN_4035 GBV_ILN_4037 GBV_ILN_4046 GBV_ILN_4112 GBV_ILN_4125 GBV_ILN_4126 GBV_ILN_4242 GBV_ILN_4251 GBV_ILN_4305 GBV_ILN_4313 GBV_ILN_4322 GBV_ILN_4323 GBV_ILN_4324 GBV_ILN_4325 GBV_ILN_4326 GBV_ILN_4333 GBV_ILN_4334 GBV_ILN_4335 GBV_ILN_4338 GBV_ILN_4393 51.32 Werkstoffmechanik 50.16 Technische Zuverlässigkeit Instandhaltung AR 117
spelling	10.1016/j.engfailanal.2020.104772 doi (DE-627)ELV004899938 (ELSEVIER)S1350-6307(20)30649-X DE-627 ger DE-627 rda eng 600 DE-600 51.32 bkl 50.16 bkl Krot, Pavlo V. verfasserin aut Failure analysis and modernization of high-pressure hydraulic press for drilling tubes testing 2020 nicht spezifiziert zzz rdacontent Computermedien c rdamedia Online-Ressource cr rdacarrier This research paper represents the results of abrupt failure investigation in the structure of industrial plant for hydrostatic pressure testing of tubes. The significant damages of testing machine elements are observed after the moving tube impact when the opposite tube end cap has been suddenly released because of the screw-thread defect. The water pressure inside the tube at the time of the incident was only 20 MPa while the maximal pressure of 125 MPa is required by tubes tests specification. Therefore, based on admitted assumptions, the detailed analysis is conducted of static and dynamic forces acting on elements of structure to avoid full machine destruction in case of the next incidents under higher pressures. Conditions are determined of the sharp cap end penetration into thrust plate and possible damage of upper protection casing from the water jet and tube pieces impacts under conditions of the crack opening in the tested tube. The two options are proposed of plant modernization to reinforce structure for safety work under pressure from 70 MPa to 125 MPa depending on tube size and testing conditions. The developed improvements of machine structure allow simultaneously increasing the productivity of testing plant up to 14–20 tubes per hour depending on their sizes. Hydraulic press Structural failure Penetration Shock Water jet Zimroz, Radoslaw verfasserin aut Enthalten in Engineering failure analysis Oxford [u.a.] : Elsevier Science, 1994 117 Online-Ressource (DE-627)320608697 (DE-600)2021082-6 (DE-576)120883619 1350-6307 nnns volume:117 GBV_USEFLAG_U SYSFLAG_U GBV_ELV GBV_ILN_20 GBV_ILN_22 GBV_ILN_23 GBV_ILN_24 GBV_ILN_31 GBV_ILN_32 GBV_ILN_40 GBV_ILN_60 GBV_ILN_62 GBV_ILN_63 GBV_ILN_69 GBV_ILN_70 GBV_ILN_73 GBV_ILN_74 GBV_ILN_90 GBV_ILN_95 GBV_ILN_100 GBV_ILN_105 GBV_ILN_110 GBV_ILN_150 GBV_ILN_151 GBV_ILN_224 GBV_ILN_370 GBV_ILN_602 GBV_ILN_702 GBV_ILN_2003 GBV_ILN_2004 GBV_ILN_2005 GBV_ILN_2006 GBV_ILN_2008 GBV_ILN_2010 GBV_ILN_2011 GBV_ILN_2014 GBV_ILN_2015 GBV_ILN_2020 GBV_ILN_2021 GBV_ILN_2025 GBV_ILN_2027 GBV_ILN_2034 GBV_ILN_2038 GBV_ILN_2044 GBV_ILN_2048 GBV_ILN_2049 GBV_ILN_2050 GBV_ILN_2056 GBV_ILN_2059 GBV_ILN_2061 GBV_ILN_2064 GBV_ILN_2065 GBV_ILN_2068 GBV_ILN_2088 GBV_ILN_2111 GBV_ILN_2112 GBV_ILN_2113 GBV_ILN_2118 GBV_ILN_2122 GBV_ILN_2129 GBV_ILN_2143 GBV_ILN_2147 GBV_ILN_2148 GBV_ILN_2152 GBV_ILN_2153 GBV_ILN_2190 GBV_ILN_2336 GBV_ILN_2470 GBV_ILN_2507 GBV_ILN_2522 GBV_ILN_4035 GBV_ILN_4037 GBV_ILN_4046 GBV_ILN_4112 GBV_ILN_4125 GBV_ILN_4126 GBV_ILN_4242 GBV_ILN_4251 GBV_ILN_4305 GBV_ILN_4313 GBV_ILN_4322 GBV_ILN_4323 GBV_ILN_4324 GBV_ILN_4325 GBV_ILN_4326 GBV_ILN_4333 GBV_ILN_4334 GBV_ILN_4335 GBV_ILN_4338 GBV_ILN_4393 51.32 Werkstoffmechanik 50.16 Technische Zuverlässigkeit Instandhaltung AR 117
allfields_unstemmed	10.1016/j.engfailanal.2020.104772 doi (DE-627)ELV004899938 (ELSEVIER)S1350-6307(20)30649-X DE-627 ger DE-627 rda eng 600 DE-600 51.32 bkl 50.16 bkl Krot, Pavlo V. verfasserin aut Failure analysis and modernization of high-pressure hydraulic press for drilling tubes testing 2020 nicht spezifiziert zzz rdacontent Computermedien c rdamedia Online-Ressource cr rdacarrier This research paper represents the results of abrupt failure investigation in the structure of industrial plant for hydrostatic pressure testing of tubes. The significant damages of testing machine elements are observed after the moving tube impact when the opposite tube end cap has been suddenly released because of the screw-thread defect. The water pressure inside the tube at the time of the incident was only 20 MPa while the maximal pressure of 125 MPa is required by tubes tests specification. Therefore, based on admitted assumptions, the detailed analysis is conducted of static and dynamic forces acting on elements of structure to avoid full machine destruction in case of the next incidents under higher pressures. Conditions are determined of the sharp cap end penetration into thrust plate and possible damage of upper protection casing from the water jet and tube pieces impacts under conditions of the crack opening in the tested tube. The two options are proposed of plant modernization to reinforce structure for safety work under pressure from 70 MPa to 125 MPa depending on tube size and testing conditions. The developed improvements of machine structure allow simultaneously increasing the productivity of testing plant up to 14–20 tubes per hour depending on their sizes. Hydraulic press Structural failure Penetration Shock Water jet Zimroz, Radoslaw verfasserin aut Enthalten in Engineering failure analysis Oxford [u.a.] : Elsevier Science, 1994 117 Online-Ressource (DE-627)320608697 (DE-600)2021082-6 (DE-576)120883619 1350-6307 nnns volume:117 GBV_USEFLAG_U SYSFLAG_U GBV_ELV GBV_ILN_20 GBV_ILN_22 GBV_ILN_23 GBV_ILN_24 GBV_ILN_31 GBV_ILN_32 GBV_ILN_40 GBV_ILN_60 GBV_ILN_62 GBV_ILN_63 GBV_ILN_69 GBV_ILN_70 GBV_ILN_73 GBV_ILN_74 GBV_ILN_90 GBV_ILN_95 GBV_ILN_100 GBV_ILN_105 GBV_ILN_110 GBV_ILN_150 GBV_ILN_151 GBV_ILN_224 GBV_ILN_370 GBV_ILN_602 GBV_ILN_702 GBV_ILN_2003 GBV_ILN_2004 GBV_ILN_2005 GBV_ILN_2006 GBV_ILN_2008 GBV_ILN_2010 GBV_ILN_2011 GBV_ILN_2014 GBV_ILN_2015 GBV_ILN_2020 GBV_ILN_2021 GBV_ILN_2025 GBV_ILN_2027 GBV_ILN_2034 GBV_ILN_2038 GBV_ILN_2044 GBV_ILN_2048 GBV_ILN_2049 GBV_ILN_2050 GBV_ILN_2056 GBV_ILN_2059 GBV_ILN_2061 GBV_ILN_2064 GBV_ILN_2065 GBV_ILN_2068 GBV_ILN_2088 GBV_ILN_2111 GBV_ILN_2112 GBV_ILN_2113 GBV_ILN_2118 GBV_ILN_2122 GBV_ILN_2129 GBV_ILN_2143 GBV_ILN_2147 GBV_ILN_2148 GBV_ILN_2152 GBV_ILN_2153 GBV_ILN_2190 GBV_ILN_2336 GBV_ILN_2470 GBV_ILN_2507 GBV_ILN_2522 GBV_ILN_4035 GBV_ILN_4037 GBV_ILN_4046 GBV_ILN_4112 GBV_ILN_4125 GBV_ILN_4126 GBV_ILN_4242 GBV_ILN_4251 GBV_ILN_4305 GBV_ILN_4313 GBV_ILN_4322 GBV_ILN_4323 GBV_ILN_4324 GBV_ILN_4325 GBV_ILN_4326 GBV_ILN_4333 GBV_ILN_4334 GBV_ILN_4335 GBV_ILN_4338 GBV_ILN_4393 51.32 Werkstoffmechanik 50.16 Technische Zuverlässigkeit Instandhaltung AR 117
allfieldsGer	10.1016/j.engfailanal.2020.104772 doi (DE-627)ELV004899938 (ELSEVIER)S1350-6307(20)30649-X DE-627 ger DE-627 rda eng 600 DE-600 51.32 bkl 50.16 bkl Krot, Pavlo V. verfasserin aut Failure analysis and modernization of high-pressure hydraulic press for drilling tubes testing 2020 nicht spezifiziert zzz rdacontent Computermedien c rdamedia Online-Ressource cr rdacarrier This research paper represents the results of abrupt failure investigation in the structure of industrial plant for hydrostatic pressure testing of tubes. The significant damages of testing machine elements are observed after the moving tube impact when the opposite tube end cap has been suddenly released because of the screw-thread defect. The water pressure inside the tube at the time of the incident was only 20 MPa while the maximal pressure of 125 MPa is required by tubes tests specification. Therefore, based on admitted assumptions, the detailed analysis is conducted of static and dynamic forces acting on elements of structure to avoid full machine destruction in case of the next incidents under higher pressures. Conditions are determined of the sharp cap end penetration into thrust plate and possible damage of upper protection casing from the water jet and tube pieces impacts under conditions of the crack opening in the tested tube. The two options are proposed of plant modernization to reinforce structure for safety work under pressure from 70 MPa to 125 MPa depending on tube size and testing conditions. The developed improvements of machine structure allow simultaneously increasing the productivity of testing plant up to 14–20 tubes per hour depending on their sizes. Hydraulic press Structural failure Penetration Shock Water jet Zimroz, Radoslaw verfasserin aut Enthalten in Engineering failure analysis Oxford [u.a.] : Elsevier Science, 1994 117 Online-Ressource (DE-627)320608697 (DE-600)2021082-6 (DE-576)120883619 1350-6307 nnns volume:117 GBV_USEFLAG_U SYSFLAG_U GBV_ELV GBV_ILN_20 GBV_ILN_22 GBV_ILN_23 GBV_ILN_24 GBV_ILN_31 GBV_ILN_32 GBV_ILN_40 GBV_ILN_60 GBV_ILN_62 GBV_ILN_63 GBV_ILN_69 GBV_ILN_70 GBV_ILN_73 GBV_ILN_74 GBV_ILN_90 GBV_ILN_95 GBV_ILN_100 GBV_ILN_105 GBV_ILN_110 GBV_ILN_150 GBV_ILN_151 GBV_ILN_224 GBV_ILN_370 GBV_ILN_602 GBV_ILN_702 GBV_ILN_2003 GBV_ILN_2004 GBV_ILN_2005 GBV_ILN_2006 GBV_ILN_2008 GBV_ILN_2010 GBV_ILN_2011 GBV_ILN_2014 GBV_ILN_2015 GBV_ILN_2020 GBV_ILN_2021 GBV_ILN_2025 GBV_ILN_2027 GBV_ILN_2034 GBV_ILN_2038 GBV_ILN_2044 GBV_ILN_2048 GBV_ILN_2049 GBV_ILN_2050 GBV_ILN_2056 GBV_ILN_2059 GBV_ILN_2061 GBV_ILN_2064 GBV_ILN_2065 GBV_ILN_2068 GBV_ILN_2088 GBV_ILN_2111 GBV_ILN_2112 GBV_ILN_2113 GBV_ILN_2118 GBV_ILN_2122 GBV_ILN_2129 GBV_ILN_2143 GBV_ILN_2147 GBV_ILN_2148 GBV_ILN_2152 GBV_ILN_2153 GBV_ILN_2190 GBV_ILN_2336 GBV_ILN_2470 GBV_ILN_2507 GBV_ILN_2522 GBV_ILN_4035 GBV_ILN_4037 GBV_ILN_4046 GBV_ILN_4112 GBV_ILN_4125 GBV_ILN_4126 GBV_ILN_4242 GBV_ILN_4251 GBV_ILN_4305 GBV_ILN_4313 GBV_ILN_4322 GBV_ILN_4323 GBV_ILN_4324 GBV_ILN_4325 GBV_ILN_4326 GBV_ILN_4333 GBV_ILN_4334 GBV_ILN_4335 GBV_ILN_4338 GBV_ILN_4393 51.32 Werkstoffmechanik 50.16 Technische Zuverlässigkeit Instandhaltung AR 117
allfieldsSound	10.1016/j.engfailanal.2020.104772 doi (DE-627)ELV004899938 (ELSEVIER)S1350-6307(20)30649-X DE-627 ger DE-627 rda eng 600 DE-600 51.32 bkl 50.16 bkl Krot, Pavlo V. verfasserin aut Failure analysis and modernization of high-pressure hydraulic press for drilling tubes testing 2020 nicht spezifiziert zzz rdacontent Computermedien c rdamedia Online-Ressource cr rdacarrier This research paper represents the results of abrupt failure investigation in the structure of industrial plant for hydrostatic pressure testing of tubes. The significant damages of testing machine elements are observed after the moving tube impact when the opposite tube end cap has been suddenly released because of the screw-thread defect. The water pressure inside the tube at the time of the incident was only 20 MPa while the maximal pressure of 125 MPa is required by tubes tests specification. Therefore, based on admitted assumptions, the detailed analysis is conducted of static and dynamic forces acting on elements of structure to avoid full machine destruction in case of the next incidents under higher pressures. Conditions are determined of the sharp cap end penetration into thrust plate and possible damage of upper protection casing from the water jet and tube pieces impacts under conditions of the crack opening in the tested tube. The two options are proposed of plant modernization to reinforce structure for safety work under pressure from 70 MPa to 125 MPa depending on tube size and testing conditions. The developed improvements of machine structure allow simultaneously increasing the productivity of testing plant up to 14–20 tubes per hour depending on their sizes. Hydraulic press Structural failure Penetration Shock Water jet Zimroz, Radoslaw verfasserin aut Enthalten in Engineering failure analysis Oxford [u.a.] : Elsevier Science, 1994 117 Online-Ressource (DE-627)320608697 (DE-600)2021082-6 (DE-576)120883619 1350-6307 nnns volume:117 GBV_USEFLAG_U SYSFLAG_U GBV_ELV GBV_ILN_20 GBV_ILN_22 GBV_ILN_23 GBV_ILN_24 GBV_ILN_31 GBV_ILN_32 GBV_ILN_40 GBV_ILN_60 GBV_ILN_62 GBV_ILN_63 GBV_ILN_69 GBV_ILN_70 GBV_ILN_73 GBV_ILN_74 GBV_ILN_90 GBV_ILN_95 GBV_ILN_100 GBV_ILN_105 GBV_ILN_110 GBV_ILN_150 GBV_ILN_151 GBV_ILN_224 GBV_ILN_370 GBV_ILN_602 GBV_ILN_702 GBV_ILN_2003 GBV_ILN_2004 GBV_ILN_2005 GBV_ILN_2006 GBV_ILN_2008 GBV_ILN_2010 GBV_ILN_2011 GBV_ILN_2014 GBV_ILN_2015 GBV_ILN_2020 GBV_ILN_2021 GBV_ILN_2025 GBV_ILN_2027 GBV_ILN_2034 GBV_ILN_2038 GBV_ILN_2044 GBV_ILN_2048 GBV_ILN_2049 GBV_ILN_2050 GBV_ILN_2056 GBV_ILN_2059 GBV_ILN_2061 GBV_ILN_2064 GBV_ILN_2065 GBV_ILN_2068 GBV_ILN_2088 GBV_ILN_2111 GBV_ILN_2112 GBV_ILN_2113 GBV_ILN_2118 GBV_ILN_2122 GBV_ILN_2129 GBV_ILN_2143 GBV_ILN_2147 GBV_ILN_2148 GBV_ILN_2152 GBV_ILN_2153 GBV_ILN_2190 GBV_ILN_2336 GBV_ILN_2470 GBV_ILN_2507 GBV_ILN_2522 GBV_ILN_4035 GBV_ILN_4037 GBV_ILN_4046 GBV_ILN_4112 GBV_ILN_4125 GBV_ILN_4126 GBV_ILN_4242 GBV_ILN_4251 GBV_ILN_4305 GBV_ILN_4313 GBV_ILN_4322 GBV_ILN_4323 GBV_ILN_4324 GBV_ILN_4325 GBV_ILN_4326 GBV_ILN_4333 GBV_ILN_4334 GBV_ILN_4335 GBV_ILN_4338 GBV_ILN_4393 51.32 Werkstoffmechanik 50.16 Technische Zuverlässigkeit Instandhaltung AR 117
language	English
source	Enthalten in Engineering failure analysis 117 volume:117
sourceStr	Enthalten in Engineering failure analysis 117 volume:117
format_phy_str_mv	Article
bklname	Werkstoffmechanik Technische Zuverlässigkeit Instandhaltung
institution	findex.gbv.de
topic_facet	Hydraulic press Structural failure Penetration Shock Water jet
dewey-raw	600
isfreeaccess_bool	false
container_title	Engineering failure analysis
authorswithroles_txt_mv	Krot, Pavlo V. @@aut@@ Zimroz, Radoslaw @@aut@@
publishDateDaySort_date	2020-01-01T00:00:00Z
hierarchy_top_id	320608697
dewey-sort	3600
id	ELV004899938
language_de	englisch
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author	Krot, Pavlo V.
spellingShingle	Krot, Pavlo V. ddc 600 bkl 51.32 bkl 50.16 misc Hydraulic press misc Structural failure misc Penetration misc Shock misc Water jet Failure analysis and modernization of high-pressure hydraulic press for drilling tubes testing
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topic_title	600 DE-600 51.32 bkl 50.16 bkl Failure analysis and modernization of high-pressure hydraulic press for drilling tubes testing Hydraulic press Structural failure Penetration Shock Water jet
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title	Failure analysis and modernization of high-pressure hydraulic press for drilling tubes testing
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title_sort	failure analysis and modernization of high-pressure hydraulic press for drilling tubes testing
title_auth	Failure analysis and modernization of high-pressure hydraulic press for drilling tubes testing
abstract	This research paper represents the results of abrupt failure investigation in the structure of industrial plant for hydrostatic pressure testing of tubes. The significant damages of testing machine elements are observed after the moving tube impact when the opposite tube end cap has been suddenly released because of the screw-thread defect. The water pressure inside the tube at the time of the incident was only 20 MPa while the maximal pressure of 125 MPa is required by tubes tests specification. Therefore, based on admitted assumptions, the detailed analysis is conducted of static and dynamic forces acting on elements of structure to avoid full machine destruction in case of the next incidents under higher pressures. Conditions are determined of the sharp cap end penetration into thrust plate and possible damage of upper protection casing from the water jet and tube pieces impacts under conditions of the crack opening in the tested tube. The two options are proposed of plant modernization to reinforce structure for safety work under pressure from 70 MPa to 125 MPa depending on tube size and testing conditions. The developed improvements of machine structure allow simultaneously increasing the productivity of testing plant up to 14–20 tubes per hour depending on their sizes.
abstractGer	This research paper represents the results of abrupt failure investigation in the structure of industrial plant for hydrostatic pressure testing of tubes. The significant damages of testing machine elements are observed after the moving tube impact when the opposite tube end cap has been suddenly released because of the screw-thread defect. The water pressure inside the tube at the time of the incident was only 20 MPa while the maximal pressure of 125 MPa is required by tubes tests specification. Therefore, based on admitted assumptions, the detailed analysis is conducted of static and dynamic forces acting on elements of structure to avoid full machine destruction in case of the next incidents under higher pressures. Conditions are determined of the sharp cap end penetration into thrust plate and possible damage of upper protection casing from the water jet and tube pieces impacts under conditions of the crack opening in the tested tube. The two options are proposed of plant modernization to reinforce structure for safety work under pressure from 70 MPa to 125 MPa depending on tube size and testing conditions. The developed improvements of machine structure allow simultaneously increasing the productivity of testing plant up to 14–20 tubes per hour depending on their sizes.
abstract_unstemmed	This research paper represents the results of abrupt failure investigation in the structure of industrial plant for hydrostatic pressure testing of tubes. The significant damages of testing machine elements are observed after the moving tube impact when the opposite tube end cap has been suddenly released because of the screw-thread defect. The water pressure inside the tube at the time of the incident was only 20 MPa while the maximal pressure of 125 MPa is required by tubes tests specification. Therefore, based on admitted assumptions, the detailed analysis is conducted of static and dynamic forces acting on elements of structure to avoid full machine destruction in case of the next incidents under higher pressures. Conditions are determined of the sharp cap end penetration into thrust plate and possible damage of upper protection casing from the water jet and tube pieces impacts under conditions of the crack opening in the tested tube. The two options are proposed of plant modernization to reinforce structure for safety work under pressure from 70 MPa to 125 MPa depending on tube size and testing conditions. The developed improvements of machine structure allow simultaneously increasing the productivity of testing plant up to 14–20 tubes per hour depending on their sizes.
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title_short	Failure analysis and modernization of high-pressure hydraulic press for drilling tubes testing
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up_date	2024-07-07T00:30:59.866Z
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Failure analysis and modernization of high-pressure hydraulic press for drilling tubes testing

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