Development of a fiber optical occlusion based non-contact automatic tool setter for a micro-milling machine
The objective of this research is to create a low cost non-contact automated tool setter to reduce the overall tool setup time for a micro-milling machine. The accuracy of tool setting has a direct impact on the outcome of machining. The research focused on addressing the tool setting in the Z-axis...
Ausführliche Beschreibung
Gespeichert in:
| Autor*in: |
Liu, Xinyu [verfasserIn] |
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| Format: |
E-Artikel |
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| Sprache: |
Englisch |
| Erschienen: |
2017transfer abstract |
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| Schlagwörter: |
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| Umfang: |
6 |
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| Übergeordnetes Werk: |
Enthalten in: Large ionospheric TEC depletion induced by the 2016 North Korea rocket - Choi, Byung-Kyu ELSEVIER, 2017transfer abstract, an international journal, Oxford [u.a.] |
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| Übergeordnetes Werk: |
volume:43 ; year:2017 ; pages:12-17 ; extent:6 |
| Links: |
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| DOI / URN: |
10.1016/j.rcim.2016.04.002 |
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| Katalog-ID: |
ELV025381539 |
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| 520 | |a The objective of this research is to create a low cost non-contact automated tool setter to reduce the overall tool setup time for a micro-milling machine. The accuracy of tool setting has a direct impact on the outcome of machining. The research focused on addressing the tool setting in the Z-axis (spindle axis), which is needed for each tool change and accounts for the majority of the total tool setting time. A fiber optic FS-V30M sensor from Keyence that is equipped with a light emitting element and receiving sensor was used. The sensor detects the position of the micro-tool by measuring the light intensity change as the tool crosses the emitted light beam. A bracket was designed and manufactured to mount on the workpiece pallet to hold the fiber optic cable. A novel search/detection algorithm was developed and implemented in the CNC machine controller. Controlled experiments were conducted to test the performance of the tool setter. The system achieved 0.6µm repeatability and 2µm accuracy across different sizes of micro-tools. The execution of each tool setting takes about 10 seconds, which is 80–90% reduction from the manual tool setting. | ||
| 520 | |a The objective of this research is to create a low cost non-contact automated tool setter to reduce the overall tool setup time for a micro-milling machine. The accuracy of tool setting has a direct impact on the outcome of machining. The research focused on addressing the tool setting in the Z-axis (spindle axis), which is needed for each tool change and accounts for the majority of the total tool setting time. A fiber optic FS-V30M sensor from Keyence that is equipped with a light emitting element and receiving sensor was used. The sensor detects the position of the micro-tool by measuring the light intensity change as the tool crosses the emitted light beam. A bracket was designed and manufactured to mount on the workpiece pallet to hold the fiber optic cable. A novel search/detection algorithm was developed and implemented in the CNC machine controller. Controlled experiments were conducted to test the performance of the tool setter. The system achieved 0.6µm repeatability and 2µm accuracy across different sizes of micro-tools. The execution of each tool setting takes about 10 seconds, which is 80–90% reduction from the manual tool setting. | ||
| 650 | 7 | |a Optical occlusion |2 Elsevier | |
| 650 | 7 | |a Tool setting |2 Elsevier | |
| 650 | 7 | |a Micro milling machine |2 Elsevier | |
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10.1016/j.rcim.2016.04.002 doi GBVA2017013000011.pica (DE-627)ELV025381539 (ELSEVIER)S0736-5845(16)30115-6 DE-627 ger DE-627 rakwb eng 620 620 DE-600 520 VZ 620 VZ 610 570 VZ 44.89 bkl Liu, Xinyu verfasserin aut Development of a fiber optical occlusion based non-contact automatic tool setter for a micro-milling machine 2017transfer abstract 6 nicht spezifiziert zzz rdacontent nicht spezifiziert z rdamedia nicht spezifiziert zu rdacarrier The objective of this research is to create a low cost non-contact automated tool setter to reduce the overall tool setup time for a micro-milling machine. The accuracy of tool setting has a direct impact on the outcome of machining. The research focused on addressing the tool setting in the Z-axis (spindle axis), which is needed for each tool change and accounts for the majority of the total tool setting time. A fiber optic FS-V30M sensor from Keyence that is equipped with a light emitting element and receiving sensor was used. The sensor detects the position of the micro-tool by measuring the light intensity change as the tool crosses the emitted light beam. A bracket was designed and manufactured to mount on the workpiece pallet to hold the fiber optic cable. A novel search/detection algorithm was developed and implemented in the CNC machine controller. Controlled experiments were conducted to test the performance of the tool setter. The system achieved 0.6µm repeatability and 2µm accuracy across different sizes of micro-tools. The execution of each tool setting takes about 10 seconds, which is 80–90% reduction from the manual tool setting. The objective of this research is to create a low cost non-contact automated tool setter to reduce the overall tool setup time for a micro-milling machine. The accuracy of tool setting has a direct impact on the outcome of machining. The research focused on addressing the tool setting in the Z-axis (spindle axis), which is needed for each tool change and accounts for the majority of the total tool setting time. A fiber optic FS-V30M sensor from Keyence that is equipped with a light emitting element and receiving sensor was used. The sensor detects the position of the micro-tool by measuring the light intensity change as the tool crosses the emitted light beam. A bracket was designed and manufactured to mount on the workpiece pallet to hold the fiber optic cable. A novel search/detection algorithm was developed and implemented in the CNC machine controller. Controlled experiments were conducted to test the performance of the tool setter. The system achieved 0.6µm repeatability and 2µm accuracy across different sizes of micro-tools. The execution of each tool setting takes about 10 seconds, which is 80–90% reduction from the manual tool setting. Optical occlusion Elsevier Tool setting Elsevier Micro milling machine Elsevier Zhu, Weihang oth Enthalten in Pergamon, Elsevier Science Choi, Byung-Kyu ELSEVIER Large ionospheric TEC depletion induced by the 2016 North Korea rocket 2017transfer abstract an international journal Oxford [u.a.] (DE-627)ELV014993864 volume:43 year:2017 pages:12-17 extent:6 https://doi.org/10.1016/j.rcim.2016.04.002 Volltext GBV_USEFLAG_U GBV_ELV SYSFLAG_U SSG-OLC-PHA 44.89 Endokrinologie VZ AR 43 2017 12-17 6 045F 620 |
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10.1016/j.rcim.2016.04.002 doi GBVA2017013000011.pica (DE-627)ELV025381539 (ELSEVIER)S0736-5845(16)30115-6 DE-627 ger DE-627 rakwb eng 620 620 DE-600 520 VZ 620 VZ 610 570 VZ 44.89 bkl Liu, Xinyu verfasserin aut Development of a fiber optical occlusion based non-contact automatic tool setter for a micro-milling machine 2017transfer abstract 6 nicht spezifiziert zzz rdacontent nicht spezifiziert z rdamedia nicht spezifiziert zu rdacarrier The objective of this research is to create a low cost non-contact automated tool setter to reduce the overall tool setup time for a micro-milling machine. The accuracy of tool setting has a direct impact on the outcome of machining. The research focused on addressing the tool setting in the Z-axis (spindle axis), which is needed for each tool change and accounts for the majority of the total tool setting time. A fiber optic FS-V30M sensor from Keyence that is equipped with a light emitting element and receiving sensor was used. The sensor detects the position of the micro-tool by measuring the light intensity change as the tool crosses the emitted light beam. A bracket was designed and manufactured to mount on the workpiece pallet to hold the fiber optic cable. A novel search/detection algorithm was developed and implemented in the CNC machine controller. Controlled experiments were conducted to test the performance of the tool setter. The system achieved 0.6µm repeatability and 2µm accuracy across different sizes of micro-tools. The execution of each tool setting takes about 10 seconds, which is 80–90% reduction from the manual tool setting. The objective of this research is to create a low cost non-contact automated tool setter to reduce the overall tool setup time for a micro-milling machine. The accuracy of tool setting has a direct impact on the outcome of machining. The research focused on addressing the tool setting in the Z-axis (spindle axis), which is needed for each tool change and accounts for the majority of the total tool setting time. A fiber optic FS-V30M sensor from Keyence that is equipped with a light emitting element and receiving sensor was used. The sensor detects the position of the micro-tool by measuring the light intensity change as the tool crosses the emitted light beam. A bracket was designed and manufactured to mount on the workpiece pallet to hold the fiber optic cable. A novel search/detection algorithm was developed and implemented in the CNC machine controller. Controlled experiments were conducted to test the performance of the tool setter. The system achieved 0.6µm repeatability and 2µm accuracy across different sizes of micro-tools. The execution of each tool setting takes about 10 seconds, which is 80–90% reduction from the manual tool setting. Optical occlusion Elsevier Tool setting Elsevier Micro milling machine Elsevier Zhu, Weihang oth Enthalten in Pergamon, Elsevier Science Choi, Byung-Kyu ELSEVIER Large ionospheric TEC depletion induced by the 2016 North Korea rocket 2017transfer abstract an international journal Oxford [u.a.] (DE-627)ELV014993864 volume:43 year:2017 pages:12-17 extent:6 https://doi.org/10.1016/j.rcim.2016.04.002 Volltext GBV_USEFLAG_U GBV_ELV SYSFLAG_U SSG-OLC-PHA 44.89 Endokrinologie VZ AR 43 2017 12-17 6 045F 620 |
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10.1016/j.rcim.2016.04.002 doi GBVA2017013000011.pica (DE-627)ELV025381539 (ELSEVIER)S0736-5845(16)30115-6 DE-627 ger DE-627 rakwb eng 620 620 DE-600 520 VZ 620 VZ 610 570 VZ 44.89 bkl Liu, Xinyu verfasserin aut Development of a fiber optical occlusion based non-contact automatic tool setter for a micro-milling machine 2017transfer abstract 6 nicht spezifiziert zzz rdacontent nicht spezifiziert z rdamedia nicht spezifiziert zu rdacarrier The objective of this research is to create a low cost non-contact automated tool setter to reduce the overall tool setup time for a micro-milling machine. The accuracy of tool setting has a direct impact on the outcome of machining. The research focused on addressing the tool setting in the Z-axis (spindle axis), which is needed for each tool change and accounts for the majority of the total tool setting time. A fiber optic FS-V30M sensor from Keyence that is equipped with a light emitting element and receiving sensor was used. The sensor detects the position of the micro-tool by measuring the light intensity change as the tool crosses the emitted light beam. A bracket was designed and manufactured to mount on the workpiece pallet to hold the fiber optic cable. A novel search/detection algorithm was developed and implemented in the CNC machine controller. Controlled experiments were conducted to test the performance of the tool setter. The system achieved 0.6µm repeatability and 2µm accuracy across different sizes of micro-tools. The execution of each tool setting takes about 10 seconds, which is 80–90% reduction from the manual tool setting. The objective of this research is to create a low cost non-contact automated tool setter to reduce the overall tool setup time for a micro-milling machine. The accuracy of tool setting has a direct impact on the outcome of machining. The research focused on addressing the tool setting in the Z-axis (spindle axis), which is needed for each tool change and accounts for the majority of the total tool setting time. A fiber optic FS-V30M sensor from Keyence that is equipped with a light emitting element and receiving sensor was used. The sensor detects the position of the micro-tool by measuring the light intensity change as the tool crosses the emitted light beam. A bracket was designed and manufactured to mount on the workpiece pallet to hold the fiber optic cable. A novel search/detection algorithm was developed and implemented in the CNC machine controller. Controlled experiments were conducted to test the performance of the tool setter. The system achieved 0.6µm repeatability and 2µm accuracy across different sizes of micro-tools. The execution of each tool setting takes about 10 seconds, which is 80–90% reduction from the manual tool setting. Optical occlusion Elsevier Tool setting Elsevier Micro milling machine Elsevier Zhu, Weihang oth Enthalten in Pergamon, Elsevier Science Choi, Byung-Kyu ELSEVIER Large ionospheric TEC depletion induced by the 2016 North Korea rocket 2017transfer abstract an international journal Oxford [u.a.] (DE-627)ELV014993864 volume:43 year:2017 pages:12-17 extent:6 https://doi.org/10.1016/j.rcim.2016.04.002 Volltext GBV_USEFLAG_U GBV_ELV SYSFLAG_U SSG-OLC-PHA 44.89 Endokrinologie VZ AR 43 2017 12-17 6 045F 620 |
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10.1016/j.rcim.2016.04.002 doi GBVA2017013000011.pica (DE-627)ELV025381539 (ELSEVIER)S0736-5845(16)30115-6 DE-627 ger DE-627 rakwb eng 620 620 DE-600 520 VZ 620 VZ 610 570 VZ 44.89 bkl Liu, Xinyu verfasserin aut Development of a fiber optical occlusion based non-contact automatic tool setter for a micro-milling machine 2017transfer abstract 6 nicht spezifiziert zzz rdacontent nicht spezifiziert z rdamedia nicht spezifiziert zu rdacarrier The objective of this research is to create a low cost non-contact automated tool setter to reduce the overall tool setup time for a micro-milling machine. The accuracy of tool setting has a direct impact on the outcome of machining. The research focused on addressing the tool setting in the Z-axis (spindle axis), which is needed for each tool change and accounts for the majority of the total tool setting time. A fiber optic FS-V30M sensor from Keyence that is equipped with a light emitting element and receiving sensor was used. The sensor detects the position of the micro-tool by measuring the light intensity change as the tool crosses the emitted light beam. A bracket was designed and manufactured to mount on the workpiece pallet to hold the fiber optic cable. A novel search/detection algorithm was developed and implemented in the CNC machine controller. Controlled experiments were conducted to test the performance of the tool setter. The system achieved 0.6µm repeatability and 2µm accuracy across different sizes of micro-tools. The execution of each tool setting takes about 10 seconds, which is 80–90% reduction from the manual tool setting. The objective of this research is to create a low cost non-contact automated tool setter to reduce the overall tool setup time for a micro-milling machine. The accuracy of tool setting has a direct impact on the outcome of machining. The research focused on addressing the tool setting in the Z-axis (spindle axis), which is needed for each tool change and accounts for the majority of the total tool setting time. A fiber optic FS-V30M sensor from Keyence that is equipped with a light emitting element and receiving sensor was used. The sensor detects the position of the micro-tool by measuring the light intensity change as the tool crosses the emitted light beam. A bracket was designed and manufactured to mount on the workpiece pallet to hold the fiber optic cable. A novel search/detection algorithm was developed and implemented in the CNC machine controller. Controlled experiments were conducted to test the performance of the tool setter. The system achieved 0.6µm repeatability and 2µm accuracy across different sizes of micro-tools. The execution of each tool setting takes about 10 seconds, which is 80–90% reduction from the manual tool setting. Optical occlusion Elsevier Tool setting Elsevier Micro milling machine Elsevier Zhu, Weihang oth Enthalten in Pergamon, Elsevier Science Choi, Byung-Kyu ELSEVIER Large ionospheric TEC depletion induced by the 2016 North Korea rocket 2017transfer abstract an international journal Oxford [u.a.] (DE-627)ELV014993864 volume:43 year:2017 pages:12-17 extent:6 https://doi.org/10.1016/j.rcim.2016.04.002 Volltext GBV_USEFLAG_U GBV_ELV SYSFLAG_U SSG-OLC-PHA 44.89 Endokrinologie VZ AR 43 2017 12-17 6 045F 620 |
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10.1016/j.rcim.2016.04.002 doi GBVA2017013000011.pica (DE-627)ELV025381539 (ELSEVIER)S0736-5845(16)30115-6 DE-627 ger DE-627 rakwb eng 620 620 DE-600 520 VZ 620 VZ 610 570 VZ 44.89 bkl Liu, Xinyu verfasserin aut Development of a fiber optical occlusion based non-contact automatic tool setter for a micro-milling machine 2017transfer abstract 6 nicht spezifiziert zzz rdacontent nicht spezifiziert z rdamedia nicht spezifiziert zu rdacarrier The objective of this research is to create a low cost non-contact automated tool setter to reduce the overall tool setup time for a micro-milling machine. The accuracy of tool setting has a direct impact on the outcome of machining. The research focused on addressing the tool setting in the Z-axis (spindle axis), which is needed for each tool change and accounts for the majority of the total tool setting time. A fiber optic FS-V30M sensor from Keyence that is equipped with a light emitting element and receiving sensor was used. The sensor detects the position of the micro-tool by measuring the light intensity change as the tool crosses the emitted light beam. A bracket was designed and manufactured to mount on the workpiece pallet to hold the fiber optic cable. A novel search/detection algorithm was developed and implemented in the CNC machine controller. Controlled experiments were conducted to test the performance of the tool setter. The system achieved 0.6µm repeatability and 2µm accuracy across different sizes of micro-tools. The execution of each tool setting takes about 10 seconds, which is 80–90% reduction from the manual tool setting. The objective of this research is to create a low cost non-contact automated tool setter to reduce the overall tool setup time for a micro-milling machine. The accuracy of tool setting has a direct impact on the outcome of machining. The research focused on addressing the tool setting in the Z-axis (spindle axis), which is needed for each tool change and accounts for the majority of the total tool setting time. A fiber optic FS-V30M sensor from Keyence that is equipped with a light emitting element and receiving sensor was used. The sensor detects the position of the micro-tool by measuring the light intensity change as the tool crosses the emitted light beam. A bracket was designed and manufactured to mount on the workpiece pallet to hold the fiber optic cable. A novel search/detection algorithm was developed and implemented in the CNC machine controller. Controlled experiments were conducted to test the performance of the tool setter. The system achieved 0.6µm repeatability and 2µm accuracy across different sizes of micro-tools. The execution of each tool setting takes about 10 seconds, which is 80–90% reduction from the manual tool setting. Optical occlusion Elsevier Tool setting Elsevier Micro milling machine Elsevier Zhu, Weihang oth Enthalten in Pergamon, Elsevier Science Choi, Byung-Kyu ELSEVIER Large ionospheric TEC depletion induced by the 2016 North Korea rocket 2017transfer abstract an international journal Oxford [u.a.] (DE-627)ELV014993864 volume:43 year:2017 pages:12-17 extent:6 https://doi.org/10.1016/j.rcim.2016.04.002 Volltext GBV_USEFLAG_U GBV_ELV SYSFLAG_U SSG-OLC-PHA 44.89 Endokrinologie VZ AR 43 2017 12-17 6 045F 620 |
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Enthalten in Large ionospheric TEC depletion induced by the 2016 North Korea rocket Oxford [u.a.] volume:43 year:2017 pages:12-17 extent:6 |
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Large ionospheric TEC depletion induced by the 2016 North Korea rocket |
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Liu, Xinyu @@aut@@ Zhu, Weihang @@oth@@ |
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Development of a fiber optical occlusion based non-contact automatic tool setter for a micro-milling machine |
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The objective of this research is to create a low cost non-contact automated tool setter to reduce the overall tool setup time for a micro-milling machine. The accuracy of tool setting has a direct impact on the outcome of machining. The research focused on addressing the tool setting in the Z-axis (spindle axis), which is needed for each tool change and accounts for the majority of the total tool setting time. A fiber optic FS-V30M sensor from Keyence that is equipped with a light emitting element and receiving sensor was used. The sensor detects the position of the micro-tool by measuring the light intensity change as the tool crosses the emitted light beam. A bracket was designed and manufactured to mount on the workpiece pallet to hold the fiber optic cable. A novel search/detection algorithm was developed and implemented in the CNC machine controller. Controlled experiments were conducted to test the performance of the tool setter. The system achieved 0.6µm repeatability and 2µm accuracy across different sizes of micro-tools. The execution of each tool setting takes about 10 seconds, which is 80–90% reduction from the manual tool setting. |
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The objective of this research is to create a low cost non-contact automated tool setter to reduce the overall tool setup time for a micro-milling machine. The accuracy of tool setting has a direct impact on the outcome of machining. The research focused on addressing the tool setting in the Z-axis (spindle axis), which is needed for each tool change and accounts for the majority of the total tool setting time. A fiber optic FS-V30M sensor from Keyence that is equipped with a light emitting element and receiving sensor was used. The sensor detects the position of the micro-tool by measuring the light intensity change as the tool crosses the emitted light beam. A bracket was designed and manufactured to mount on the workpiece pallet to hold the fiber optic cable. A novel search/detection algorithm was developed and implemented in the CNC machine controller. Controlled experiments were conducted to test the performance of the tool setter. The system achieved 0.6µm repeatability and 2µm accuracy across different sizes of micro-tools. The execution of each tool setting takes about 10 seconds, which is 80–90% reduction from the manual tool setting. |
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The objective of this research is to create a low cost non-contact automated tool setter to reduce the overall tool setup time for a micro-milling machine. The accuracy of tool setting has a direct impact on the outcome of machining. The research focused on addressing the tool setting in the Z-axis (spindle axis), which is needed for each tool change and accounts for the majority of the total tool setting time. A fiber optic FS-V30M sensor from Keyence that is equipped with a light emitting element and receiving sensor was used. The sensor detects the position of the micro-tool by measuring the light intensity change as the tool crosses the emitted light beam. A bracket was designed and manufactured to mount on the workpiece pallet to hold the fiber optic cable. A novel search/detection algorithm was developed and implemented in the CNC machine controller. Controlled experiments were conducted to test the performance of the tool setter. The system achieved 0.6µm repeatability and 2µm accuracy across different sizes of micro-tools. The execution of each tool setting takes about 10 seconds, which is 80–90% reduction from the manual tool setting. |
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