Effect of overlap rate and pattern on residual stress in selective laser melting
Selective laser melting (SLM) can be directly used to fabricate high-performance three-dimensional (3D) parts with complex structures. However, the high residual stress caused by the extremely uneven temperature distribution is detrimental to formability during the process. A 3D finite element model...
Ausführliche Beschreibung
Autor*in: |
Chen, Changpeng [verfasserIn] |
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Englisch |
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2019transfer abstract |
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Enthalten in: Inference on individual treatment effects in nonseparable triangular models - Ma, Jun ELSEVIER, 2023, design, research and application, Oxford [u.a.] |
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Übergeordnetes Werk: |
volume:145 ; year:2019 ; pages:0 |
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DOI / URN: |
10.1016/j.ijmachtools.2019.103433 |
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ELV048006777 |
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520 | |a Selective laser melting (SLM) can be directly used to fabricate high-performance three-dimensional (3D) parts with complex structures. However, the high residual stress caused by the extremely uneven temperature distribution is detrimental to formability during the process. A 3D finite element model based on the sequentially coupled thermal-structural method was developed to predict the effect of an overlap region on the residual stress induced by the island scanning strategy. The existence of the overlap region had the most influence on the X-component of stress in comparison with the Y and Z components of stress when using the unidirectional pattern. The X-component of stress and equivalent stress decreased first and then increased with the increase of the overlap rate, which primarily relied on the combined action of the laser re-scanning, pre-heating effect from the previous island and scanning length. In terms of the maximum X-component of stress and equivalent stress, an overlap rate of 25%–50% was recommended for the generally utilized island size. The laser vertical re-scanning the overlap region with a short scanning length was beneficial in reducing the residual stress. The simulated results were in good agreement with the experimental data, including the molten pool dimension, residual stress distribution and the effect of overlap rate on the residual stress. The findings of this study will improve the understanding of stress distribution during the SLM process and provide effective methods to reduce residual stress. | ||
520 | |a Selective laser melting (SLM) can be directly used to fabricate high-performance three-dimensional (3D) parts with complex structures. However, the high residual stress caused by the extremely uneven temperature distribution is detrimental to formability during the process. A 3D finite element model based on the sequentially coupled thermal-structural method was developed to predict the effect of an overlap region on the residual stress induced by the island scanning strategy. The existence of the overlap region had the most influence on the X-component of stress in comparison with the Y and Z components of stress when using the unidirectional pattern. The X-component of stress and equivalent stress decreased first and then increased with the increase of the overlap rate, which primarily relied on the combined action of the laser re-scanning, pre-heating effect from the previous island and scanning length. In terms of the maximum X-component of stress and equivalent stress, an overlap rate of 25%–50% was recommended for the generally utilized island size. The laser vertical re-scanning the overlap region with a short scanning length was beneficial in reducing the residual stress. The simulated results were in good agreement with the experimental data, including the molten pool dimension, residual stress distribution and the effect of overlap rate on the residual stress. The findings of this study will improve the understanding of stress distribution during the SLM process and provide effective methods to reduce residual stress. | ||
650 | 7 | |a Finite element method |2 Elsevier | |
650 | 7 | |a Selective laser melting |2 Elsevier | |
650 | 7 | |a Overlap rate |2 Elsevier | |
650 | 7 | |a Island scanning strategy |2 Elsevier | |
650 | 7 | |a Overlap pattern |2 Elsevier | |
650 | 7 | |a Residual stress |2 Elsevier | |
700 | 1 | |a Yin, Jie |4 oth | |
700 | 1 | |a Zhu, Haihong |4 oth | |
700 | 1 | |a Xiao, Zhongxu |4 oth | |
700 | 1 | |a Zhang, Luo |4 oth | |
700 | 1 | |a Zeng, Xiaoyan |4 oth | |
773 | 0 | 8 | |i Enthalten in |n Elsevier Science |a Ma, Jun ELSEVIER |t Inference on individual treatment effects in nonseparable triangular models |d 2023 |d design, research and application |g Oxford [u.a.] |w (DE-627)ELV010527346 |
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10.1016/j.ijmachtools.2019.103433 doi GBV00000000000758.pica (DE-627)ELV048006777 (ELSEVIER)S0890-6955(18)30884-8 DE-627 ger DE-627 rakwb eng 310 VZ 31.00 bkl Chen, Changpeng verfasserin aut Effect of overlap rate and pattern on residual stress in selective laser melting 2019transfer abstract nicht spezifiziert zzz rdacontent nicht spezifiziert z rdamedia nicht spezifiziert zu rdacarrier Selective laser melting (SLM) can be directly used to fabricate high-performance three-dimensional (3D) parts with complex structures. However, the high residual stress caused by the extremely uneven temperature distribution is detrimental to formability during the process. A 3D finite element model based on the sequentially coupled thermal-structural method was developed to predict the effect of an overlap region on the residual stress induced by the island scanning strategy. The existence of the overlap region had the most influence on the X-component of stress in comparison with the Y and Z components of stress when using the unidirectional pattern. The X-component of stress and equivalent stress decreased first and then increased with the increase of the overlap rate, which primarily relied on the combined action of the laser re-scanning, pre-heating effect from the previous island and scanning length. In terms of the maximum X-component of stress and equivalent stress, an overlap rate of 25%–50% was recommended for the generally utilized island size. The laser vertical re-scanning the overlap region with a short scanning length was beneficial in reducing the residual stress. The simulated results were in good agreement with the experimental data, including the molten pool dimension, residual stress distribution and the effect of overlap rate on the residual stress. The findings of this study will improve the understanding of stress distribution during the SLM process and provide effective methods to reduce residual stress. Selective laser melting (SLM) can be directly used to fabricate high-performance three-dimensional (3D) parts with complex structures. However, the high residual stress caused by the extremely uneven temperature distribution is detrimental to formability during the process. A 3D finite element model based on the sequentially coupled thermal-structural method was developed to predict the effect of an overlap region on the residual stress induced by the island scanning strategy. The existence of the overlap region had the most influence on the X-component of stress in comparison with the Y and Z components of stress when using the unidirectional pattern. The X-component of stress and equivalent stress decreased first and then increased with the increase of the overlap rate, which primarily relied on the combined action of the laser re-scanning, pre-heating effect from the previous island and scanning length. In terms of the maximum X-component of stress and equivalent stress, an overlap rate of 25%–50% was recommended for the generally utilized island size. The laser vertical re-scanning the overlap region with a short scanning length was beneficial in reducing the residual stress. The simulated results were in good agreement with the experimental data, including the molten pool dimension, residual stress distribution and the effect of overlap rate on the residual stress. The findings of this study will improve the understanding of stress distribution during the SLM process and provide effective methods to reduce residual stress. Finite element method Elsevier Selective laser melting Elsevier Overlap rate Elsevier Island scanning strategy Elsevier Overlap pattern Elsevier Residual stress Elsevier Yin, Jie oth Zhu, Haihong oth Xiao, Zhongxu oth Zhang, Luo oth Zeng, Xiaoyan oth Enthalten in Elsevier Science Ma, Jun ELSEVIER Inference on individual treatment effects in nonseparable triangular models 2023 design, research and application Oxford [u.a.] (DE-627)ELV010527346 volume:145 year:2019 pages:0 https://doi.org/10.1016/j.ijmachtools.2019.103433 Volltext GBV_USEFLAG_U GBV_ELV SYSFLAG_U SSG-OPC-MAT 31.00 Mathematik: Allgemeines VZ AR 145 2019 0 |
spelling |
10.1016/j.ijmachtools.2019.103433 doi GBV00000000000758.pica (DE-627)ELV048006777 (ELSEVIER)S0890-6955(18)30884-8 DE-627 ger DE-627 rakwb eng 310 VZ 31.00 bkl Chen, Changpeng verfasserin aut Effect of overlap rate and pattern on residual stress in selective laser melting 2019transfer abstract nicht spezifiziert zzz rdacontent nicht spezifiziert z rdamedia nicht spezifiziert zu rdacarrier Selective laser melting (SLM) can be directly used to fabricate high-performance three-dimensional (3D) parts with complex structures. However, the high residual stress caused by the extremely uneven temperature distribution is detrimental to formability during the process. A 3D finite element model based on the sequentially coupled thermal-structural method was developed to predict the effect of an overlap region on the residual stress induced by the island scanning strategy. The existence of the overlap region had the most influence on the X-component of stress in comparison with the Y and Z components of stress when using the unidirectional pattern. The X-component of stress and equivalent stress decreased first and then increased with the increase of the overlap rate, which primarily relied on the combined action of the laser re-scanning, pre-heating effect from the previous island and scanning length. In terms of the maximum X-component of stress and equivalent stress, an overlap rate of 25%–50% was recommended for the generally utilized island size. The laser vertical re-scanning the overlap region with a short scanning length was beneficial in reducing the residual stress. The simulated results were in good agreement with the experimental data, including the molten pool dimension, residual stress distribution and the effect of overlap rate on the residual stress. The findings of this study will improve the understanding of stress distribution during the SLM process and provide effective methods to reduce residual stress. Selective laser melting (SLM) can be directly used to fabricate high-performance three-dimensional (3D) parts with complex structures. However, the high residual stress caused by the extremely uneven temperature distribution is detrimental to formability during the process. A 3D finite element model based on the sequentially coupled thermal-structural method was developed to predict the effect of an overlap region on the residual stress induced by the island scanning strategy. The existence of the overlap region had the most influence on the X-component of stress in comparison with the Y and Z components of stress when using the unidirectional pattern. The X-component of stress and equivalent stress decreased first and then increased with the increase of the overlap rate, which primarily relied on the combined action of the laser re-scanning, pre-heating effect from the previous island and scanning length. In terms of the maximum X-component of stress and equivalent stress, an overlap rate of 25%–50% was recommended for the generally utilized island size. The laser vertical re-scanning the overlap region with a short scanning length was beneficial in reducing the residual stress. The simulated results were in good agreement with the experimental data, including the molten pool dimension, residual stress distribution and the effect of overlap rate on the residual stress. The findings of this study will improve the understanding of stress distribution during the SLM process and provide effective methods to reduce residual stress. Finite element method Elsevier Selective laser melting Elsevier Overlap rate Elsevier Island scanning strategy Elsevier Overlap pattern Elsevier Residual stress Elsevier Yin, Jie oth Zhu, Haihong oth Xiao, Zhongxu oth Zhang, Luo oth Zeng, Xiaoyan oth Enthalten in Elsevier Science Ma, Jun ELSEVIER Inference on individual treatment effects in nonseparable triangular models 2023 design, research and application Oxford [u.a.] (DE-627)ELV010527346 volume:145 year:2019 pages:0 https://doi.org/10.1016/j.ijmachtools.2019.103433 Volltext GBV_USEFLAG_U GBV_ELV SYSFLAG_U SSG-OPC-MAT 31.00 Mathematik: Allgemeines VZ AR 145 2019 0 |
allfields_unstemmed |
10.1016/j.ijmachtools.2019.103433 doi GBV00000000000758.pica (DE-627)ELV048006777 (ELSEVIER)S0890-6955(18)30884-8 DE-627 ger DE-627 rakwb eng 310 VZ 31.00 bkl Chen, Changpeng verfasserin aut Effect of overlap rate and pattern on residual stress in selective laser melting 2019transfer abstract nicht spezifiziert zzz rdacontent nicht spezifiziert z rdamedia nicht spezifiziert zu rdacarrier Selective laser melting (SLM) can be directly used to fabricate high-performance three-dimensional (3D) parts with complex structures. However, the high residual stress caused by the extremely uneven temperature distribution is detrimental to formability during the process. A 3D finite element model based on the sequentially coupled thermal-structural method was developed to predict the effect of an overlap region on the residual stress induced by the island scanning strategy. The existence of the overlap region had the most influence on the X-component of stress in comparison with the Y and Z components of stress when using the unidirectional pattern. The X-component of stress and equivalent stress decreased first and then increased with the increase of the overlap rate, which primarily relied on the combined action of the laser re-scanning, pre-heating effect from the previous island and scanning length. In terms of the maximum X-component of stress and equivalent stress, an overlap rate of 25%–50% was recommended for the generally utilized island size. The laser vertical re-scanning the overlap region with a short scanning length was beneficial in reducing the residual stress. The simulated results were in good agreement with the experimental data, including the molten pool dimension, residual stress distribution and the effect of overlap rate on the residual stress. The findings of this study will improve the understanding of stress distribution during the SLM process and provide effective methods to reduce residual stress. Selective laser melting (SLM) can be directly used to fabricate high-performance three-dimensional (3D) parts with complex structures. However, the high residual stress caused by the extremely uneven temperature distribution is detrimental to formability during the process. A 3D finite element model based on the sequentially coupled thermal-structural method was developed to predict the effect of an overlap region on the residual stress induced by the island scanning strategy. The existence of the overlap region had the most influence on the X-component of stress in comparison with the Y and Z components of stress when using the unidirectional pattern. The X-component of stress and equivalent stress decreased first and then increased with the increase of the overlap rate, which primarily relied on the combined action of the laser re-scanning, pre-heating effect from the previous island and scanning length. In terms of the maximum X-component of stress and equivalent stress, an overlap rate of 25%–50% was recommended for the generally utilized island size. The laser vertical re-scanning the overlap region with a short scanning length was beneficial in reducing the residual stress. The simulated results were in good agreement with the experimental data, including the molten pool dimension, residual stress distribution and the effect of overlap rate on the residual stress. The findings of this study will improve the understanding of stress distribution during the SLM process and provide effective methods to reduce residual stress. Finite element method Elsevier Selective laser melting Elsevier Overlap rate Elsevier Island scanning strategy Elsevier Overlap pattern Elsevier Residual stress Elsevier Yin, Jie oth Zhu, Haihong oth Xiao, Zhongxu oth Zhang, Luo oth Zeng, Xiaoyan oth Enthalten in Elsevier Science Ma, Jun ELSEVIER Inference on individual treatment effects in nonseparable triangular models 2023 design, research and application Oxford [u.a.] (DE-627)ELV010527346 volume:145 year:2019 pages:0 https://doi.org/10.1016/j.ijmachtools.2019.103433 Volltext GBV_USEFLAG_U GBV_ELV SYSFLAG_U SSG-OPC-MAT 31.00 Mathematik: Allgemeines VZ AR 145 2019 0 |
allfieldsGer |
10.1016/j.ijmachtools.2019.103433 doi GBV00000000000758.pica (DE-627)ELV048006777 (ELSEVIER)S0890-6955(18)30884-8 DE-627 ger DE-627 rakwb eng 310 VZ 31.00 bkl Chen, Changpeng verfasserin aut Effect of overlap rate and pattern on residual stress in selective laser melting 2019transfer abstract nicht spezifiziert zzz rdacontent nicht spezifiziert z rdamedia nicht spezifiziert zu rdacarrier Selective laser melting (SLM) can be directly used to fabricate high-performance three-dimensional (3D) parts with complex structures. However, the high residual stress caused by the extremely uneven temperature distribution is detrimental to formability during the process. A 3D finite element model based on the sequentially coupled thermal-structural method was developed to predict the effect of an overlap region on the residual stress induced by the island scanning strategy. The existence of the overlap region had the most influence on the X-component of stress in comparison with the Y and Z components of stress when using the unidirectional pattern. The X-component of stress and equivalent stress decreased first and then increased with the increase of the overlap rate, which primarily relied on the combined action of the laser re-scanning, pre-heating effect from the previous island and scanning length. In terms of the maximum X-component of stress and equivalent stress, an overlap rate of 25%–50% was recommended for the generally utilized island size. The laser vertical re-scanning the overlap region with a short scanning length was beneficial in reducing the residual stress. The simulated results were in good agreement with the experimental data, including the molten pool dimension, residual stress distribution and the effect of overlap rate on the residual stress. The findings of this study will improve the understanding of stress distribution during the SLM process and provide effective methods to reduce residual stress. Selective laser melting (SLM) can be directly used to fabricate high-performance three-dimensional (3D) parts with complex structures. However, the high residual stress caused by the extremely uneven temperature distribution is detrimental to formability during the process. A 3D finite element model based on the sequentially coupled thermal-structural method was developed to predict the effect of an overlap region on the residual stress induced by the island scanning strategy. The existence of the overlap region had the most influence on the X-component of stress in comparison with the Y and Z components of stress when using the unidirectional pattern. The X-component of stress and equivalent stress decreased first and then increased with the increase of the overlap rate, which primarily relied on the combined action of the laser re-scanning, pre-heating effect from the previous island and scanning length. In terms of the maximum X-component of stress and equivalent stress, an overlap rate of 25%–50% was recommended for the generally utilized island size. The laser vertical re-scanning the overlap region with a short scanning length was beneficial in reducing the residual stress. The simulated results were in good agreement with the experimental data, including the molten pool dimension, residual stress distribution and the effect of overlap rate on the residual stress. The findings of this study will improve the understanding of stress distribution during the SLM process and provide effective methods to reduce residual stress. Finite element method Elsevier Selective laser melting Elsevier Overlap rate Elsevier Island scanning strategy Elsevier Overlap pattern Elsevier Residual stress Elsevier Yin, Jie oth Zhu, Haihong oth Xiao, Zhongxu oth Zhang, Luo oth Zeng, Xiaoyan oth Enthalten in Elsevier Science Ma, Jun ELSEVIER Inference on individual treatment effects in nonseparable triangular models 2023 design, research and application Oxford [u.a.] (DE-627)ELV010527346 volume:145 year:2019 pages:0 https://doi.org/10.1016/j.ijmachtools.2019.103433 Volltext GBV_USEFLAG_U GBV_ELV SYSFLAG_U SSG-OPC-MAT 31.00 Mathematik: Allgemeines VZ AR 145 2019 0 |
allfieldsSound |
10.1016/j.ijmachtools.2019.103433 doi GBV00000000000758.pica (DE-627)ELV048006777 (ELSEVIER)S0890-6955(18)30884-8 DE-627 ger DE-627 rakwb eng 310 VZ 31.00 bkl Chen, Changpeng verfasserin aut Effect of overlap rate and pattern on residual stress in selective laser melting 2019transfer abstract nicht spezifiziert zzz rdacontent nicht spezifiziert z rdamedia nicht spezifiziert zu rdacarrier Selective laser melting (SLM) can be directly used to fabricate high-performance three-dimensional (3D) parts with complex structures. However, the high residual stress caused by the extremely uneven temperature distribution is detrimental to formability during the process. A 3D finite element model based on the sequentially coupled thermal-structural method was developed to predict the effect of an overlap region on the residual stress induced by the island scanning strategy. The existence of the overlap region had the most influence on the X-component of stress in comparison with the Y and Z components of stress when using the unidirectional pattern. The X-component of stress and equivalent stress decreased first and then increased with the increase of the overlap rate, which primarily relied on the combined action of the laser re-scanning, pre-heating effect from the previous island and scanning length. In terms of the maximum X-component of stress and equivalent stress, an overlap rate of 25%–50% was recommended for the generally utilized island size. The laser vertical re-scanning the overlap region with a short scanning length was beneficial in reducing the residual stress. The simulated results were in good agreement with the experimental data, including the molten pool dimension, residual stress distribution and the effect of overlap rate on the residual stress. The findings of this study will improve the understanding of stress distribution during the SLM process and provide effective methods to reduce residual stress. Selective laser melting (SLM) can be directly used to fabricate high-performance three-dimensional (3D) parts with complex structures. However, the high residual stress caused by the extremely uneven temperature distribution is detrimental to formability during the process. A 3D finite element model based on the sequentially coupled thermal-structural method was developed to predict the effect of an overlap region on the residual stress induced by the island scanning strategy. The existence of the overlap region had the most influence on the X-component of stress in comparison with the Y and Z components of stress when using the unidirectional pattern. The X-component of stress and equivalent stress decreased first and then increased with the increase of the overlap rate, which primarily relied on the combined action of the laser re-scanning, pre-heating effect from the previous island and scanning length. In terms of the maximum X-component of stress and equivalent stress, an overlap rate of 25%–50% was recommended for the generally utilized island size. The laser vertical re-scanning the overlap region with a short scanning length was beneficial in reducing the residual stress. The simulated results were in good agreement with the experimental data, including the molten pool dimension, residual stress distribution and the effect of overlap rate on the residual stress. The findings of this study will improve the understanding of stress distribution during the SLM process and provide effective methods to reduce residual stress. Finite element method Elsevier Selective laser melting Elsevier Overlap rate Elsevier Island scanning strategy Elsevier Overlap pattern Elsevier Residual stress Elsevier Yin, Jie oth Zhu, Haihong oth Xiao, Zhongxu oth Zhang, Luo oth Zeng, Xiaoyan oth Enthalten in Elsevier Science Ma, Jun ELSEVIER Inference on individual treatment effects in nonseparable triangular models 2023 design, research and application Oxford [u.a.] (DE-627)ELV010527346 volume:145 year:2019 pages:0 https://doi.org/10.1016/j.ijmachtools.2019.103433 Volltext GBV_USEFLAG_U GBV_ELV SYSFLAG_U SSG-OPC-MAT 31.00 Mathematik: Allgemeines VZ AR 145 2019 0 |
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Enthalten in Inference on individual treatment effects in nonseparable triangular models Oxford [u.a.] volume:145 year:2019 pages:0 |
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Enthalten in Inference on individual treatment effects in nonseparable triangular models Oxford [u.a.] volume:145 year:2019 pages:0 |
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However, the high residual stress caused by the extremely uneven temperature distribution is detrimental to formability during the process. A 3D finite element model based on the sequentially coupled thermal-structural method was developed to predict the effect of an overlap region on the residual stress induced by the island scanning strategy. The existence of the overlap region had the most influence on the X-component of stress in comparison with the Y and Z components of stress when using the unidirectional pattern. The X-component of stress and equivalent stress decreased first and then increased with the increase of the overlap rate, which primarily relied on the combined action of the laser re-scanning, pre-heating effect from the previous island and scanning length. In terms of the maximum X-component of stress and equivalent stress, an overlap rate of 25%–50% was recommended for the generally utilized island size. The laser vertical re-scanning the overlap region with a short scanning length was beneficial in reducing the residual stress. The simulated results were in good agreement with the experimental data, including the molten pool dimension, residual stress distribution and the effect of overlap rate on the residual stress. The findings of this study will improve the understanding of stress distribution during the SLM process and provide effective methods to reduce residual stress.</subfield></datafield><datafield tag="520" ind1=" " ind2=" "><subfield code="a">Selective laser melting (SLM) can be directly used to fabricate high-performance three-dimensional (3D) parts with complex structures. However, the high residual stress caused by the extremely uneven temperature distribution is detrimental to formability during the process. A 3D finite element model based on the sequentially coupled thermal-structural method was developed to predict the effect of an overlap region on the residual stress induced by the island scanning strategy. The existence of the overlap region had the most influence on the X-component of stress in comparison with the Y and Z components of stress when using the unidirectional pattern. The X-component of stress and equivalent stress decreased first and then increased with the increase of the overlap rate, which primarily relied on the combined action of the laser re-scanning, pre-heating effect from the previous island and scanning length. In terms of the maximum X-component of stress and equivalent stress, an overlap rate of 25%–50% was recommended for the generally utilized island size. The laser vertical re-scanning the overlap region with a short scanning length was beneficial in reducing the residual stress. The simulated results were in good agreement with the experimental data, including the molten pool dimension, residual stress distribution and the effect of overlap rate on the residual stress. 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effect of overlap rate and pattern on residual stress in selective laser melting |
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Effect of overlap rate and pattern on residual stress in selective laser melting |
abstract |
Selective laser melting (SLM) can be directly used to fabricate high-performance three-dimensional (3D) parts with complex structures. However, the high residual stress caused by the extremely uneven temperature distribution is detrimental to formability during the process. A 3D finite element model based on the sequentially coupled thermal-structural method was developed to predict the effect of an overlap region on the residual stress induced by the island scanning strategy. The existence of the overlap region had the most influence on the X-component of stress in comparison with the Y and Z components of stress when using the unidirectional pattern. The X-component of stress and equivalent stress decreased first and then increased with the increase of the overlap rate, which primarily relied on the combined action of the laser re-scanning, pre-heating effect from the previous island and scanning length. In terms of the maximum X-component of stress and equivalent stress, an overlap rate of 25%–50% was recommended for the generally utilized island size. The laser vertical re-scanning the overlap region with a short scanning length was beneficial in reducing the residual stress. The simulated results were in good agreement with the experimental data, including the molten pool dimension, residual stress distribution and the effect of overlap rate on the residual stress. The findings of this study will improve the understanding of stress distribution during the SLM process and provide effective methods to reduce residual stress. |
abstractGer |
Selective laser melting (SLM) can be directly used to fabricate high-performance three-dimensional (3D) parts with complex structures. However, the high residual stress caused by the extremely uneven temperature distribution is detrimental to formability during the process. A 3D finite element model based on the sequentially coupled thermal-structural method was developed to predict the effect of an overlap region on the residual stress induced by the island scanning strategy. The existence of the overlap region had the most influence on the X-component of stress in comparison with the Y and Z components of stress when using the unidirectional pattern. The X-component of stress and equivalent stress decreased first and then increased with the increase of the overlap rate, which primarily relied on the combined action of the laser re-scanning, pre-heating effect from the previous island and scanning length. In terms of the maximum X-component of stress and equivalent stress, an overlap rate of 25%–50% was recommended for the generally utilized island size. The laser vertical re-scanning the overlap region with a short scanning length was beneficial in reducing the residual stress. The simulated results were in good agreement with the experimental data, including the molten pool dimension, residual stress distribution and the effect of overlap rate on the residual stress. The findings of this study will improve the understanding of stress distribution during the SLM process and provide effective methods to reduce residual stress. |
abstract_unstemmed |
Selective laser melting (SLM) can be directly used to fabricate high-performance three-dimensional (3D) parts with complex structures. However, the high residual stress caused by the extremely uneven temperature distribution is detrimental to formability during the process. A 3D finite element model based on the sequentially coupled thermal-structural method was developed to predict the effect of an overlap region on the residual stress induced by the island scanning strategy. The existence of the overlap region had the most influence on the X-component of stress in comparison with the Y and Z components of stress when using the unidirectional pattern. The X-component of stress and equivalent stress decreased first and then increased with the increase of the overlap rate, which primarily relied on the combined action of the laser re-scanning, pre-heating effect from the previous island and scanning length. In terms of the maximum X-component of stress and equivalent stress, an overlap rate of 25%–50% was recommended for the generally utilized island size. The laser vertical re-scanning the overlap region with a short scanning length was beneficial in reducing the residual stress. The simulated results were in good agreement with the experimental data, including the molten pool dimension, residual stress distribution and the effect of overlap rate on the residual stress. The findings of this study will improve the understanding of stress distribution during the SLM process and provide effective methods to reduce residual stress. |
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Effect of overlap rate and pattern on residual stress in selective laser melting |
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Yin, Jie Zhu, Haihong Xiao, Zhongxu Zhang, Luo Zeng, Xiaoyan |
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