Determination of the optimal feed rate for step drill bit drilling CFRP pipe based on exit damage analysis
The non-axially distributed fibers in carbon fiber reinforced polymer (CFRP) pipes have buckling and bear the initial bending stress. Defects such as delamination, tear and burr at the hole exit are easy to occur in the drilling process. The feed rate is an important factor affecting the formation o...
Ausführliche Beschreibung
Autor*in: |
Qiu, Xin-Yi [verfasserIn] |
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E-Artikel |
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Sprache: |
Englisch |
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2022transfer abstract |
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Umfang: |
11 |
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Übergeordnetes Werk: |
Enthalten in: Tilting at windmills? Electoral repercussions of wind turbine projects in Minnesota - Bayulgen, Oksan ELSEVIER, 2021, Dearborn, Mich |
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Übergeordnetes Werk: |
volume:83 ; year:2022 ; pages:246-256 ; extent:11 |
Links: |
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DOI / URN: |
10.1016/j.jmapro.2022.09.002 |
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Katalog-ID: |
ELV059182024 |
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245 | 1 | 0 | |a Determination of the optimal feed rate for step drill bit drilling CFRP pipe based on exit damage analysis |
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520 | |a The non-axially distributed fibers in carbon fiber reinforced polymer (CFRP) pipes have buckling and bear the initial bending stress. Defects such as delamination, tear and burr at the hole exit are easy to occur in the drilling process. The feed rate is an important factor affecting the formation of defects. In this paper, the influence law of feed rate on exit delamination and tear is analyzed theoretically to prove the existence of the optimal feed rate. The optimal feed rate for step drill bit drilling CFRP pipe is obtained through experiments. Using step drill bit with a step ratio of 0.7 to drilling CFRP pipe, the influence of feed rates (0.01, 0.02, 0.03, 0.04, 0.06, 0.08, 0.1, 0.12 and 0.14 mm/r) on hole exit damage is studied to analyze the formation process of III-delamination and tear at a fixed spindle speed (3500 r/min). The results show that when the feed rate is less than 0.04 mm/r, the hole exit III-delamination mainly occurs in the secondary cutting stage of the step drill. The III-delamination range decreases with the increase of feed rate. When the feed rate is greater than 0.06 mm/r, the primary cutting stage is the main stage that leads to tear. In this stage, the thrust force is greater than 85.01 N, resulting in tear of mode I fracture. And the tear area increases with the increase of feed rate. Therefore, the hole with the least exit damage can be obtained by selecting the feed rate of 0.04 mm/r. | ||
520 | |a The non-axially distributed fibers in carbon fiber reinforced polymer (CFRP) pipes have buckling and bear the initial bending stress. Defects such as delamination, tear and burr at the hole exit are easy to occur in the drilling process. The feed rate is an important factor affecting the formation of defects. In this paper, the influence law of feed rate on exit delamination and tear is analyzed theoretically to prove the existence of the optimal feed rate. The optimal feed rate for step drill bit drilling CFRP pipe is obtained through experiments. Using step drill bit with a step ratio of 0.7 to drilling CFRP pipe, the influence of feed rates (0.01, 0.02, 0.03, 0.04, 0.06, 0.08, 0.1, 0.12 and 0.14 mm/r) on hole exit damage is studied to analyze the formation process of III-delamination and tear at a fixed spindle speed (3500 r/min). The results show that when the feed rate is less than 0.04 mm/r, the hole exit III-delamination mainly occurs in the secondary cutting stage of the step drill. The III-delamination range decreases with the increase of feed rate. When the feed rate is greater than 0.06 mm/r, the primary cutting stage is the main stage that leads to tear. In this stage, the thrust force is greater than 85.01 N, resulting in tear of mode I fracture. And the tear area increases with the increase of feed rate. Therefore, the hole with the least exit damage can be obtained by selecting the feed rate of 0.04 mm/r. | ||
700 | 1 | |a Li, Peng-Nan |4 oth | |
700 | 1 | |a Tang, Ling-yan |4 oth | |
700 | 1 | |a Li, Chang-ping |4 oth | |
700 | 1 | |a Niu, Qiu-Lin |4 oth | |
700 | 1 | |a Li, Shu-Jian |4 oth | |
700 | 1 | |a Tang, Si-wen |4 oth | |
700 | 1 | |a Ko, Tae Jo |4 oth | |
773 | 0 | 8 | |i Enthalten in |n Soc |a Bayulgen, Oksan ELSEVIER |t Tilting at windmills? Electoral repercussions of wind turbine projects in Minnesota |d 2021 |g Dearborn, Mich |w (DE-627)ELV00685088X |
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allfields |
10.1016/j.jmapro.2022.09.002 doi /cbs_pica/cbs_olc/import_discovery/elsevier/einzuspielen/GBV00000000001928.pica (DE-627)ELV059182024 (ELSEVIER)S1526-6125(22)00613-2 DE-627 ger DE-627 rakwb eng 620 VZ 83.65 bkl Qiu, Xin-Yi verfasserin aut Determination of the optimal feed rate for step drill bit drilling CFRP pipe based on exit damage analysis 2022transfer abstract 11 nicht spezifiziert zzz rdacontent nicht spezifiziert z rdamedia nicht spezifiziert zu rdacarrier The non-axially distributed fibers in carbon fiber reinforced polymer (CFRP) pipes have buckling and bear the initial bending stress. Defects such as delamination, tear and burr at the hole exit are easy to occur in the drilling process. The feed rate is an important factor affecting the formation of defects. In this paper, the influence law of feed rate on exit delamination and tear is analyzed theoretically to prove the existence of the optimal feed rate. The optimal feed rate for step drill bit drilling CFRP pipe is obtained through experiments. Using step drill bit with a step ratio of 0.7 to drilling CFRP pipe, the influence of feed rates (0.01, 0.02, 0.03, 0.04, 0.06, 0.08, 0.1, 0.12 and 0.14 mm/r) on hole exit damage is studied to analyze the formation process of III-delamination and tear at a fixed spindle speed (3500 r/min). The results show that when the feed rate is less than 0.04 mm/r, the hole exit III-delamination mainly occurs in the secondary cutting stage of the step drill. The III-delamination range decreases with the increase of feed rate. When the feed rate is greater than 0.06 mm/r, the primary cutting stage is the main stage that leads to tear. In this stage, the thrust force is greater than 85.01 N, resulting in tear of mode I fracture. And the tear area increases with the increase of feed rate. Therefore, the hole with the least exit damage can be obtained by selecting the feed rate of 0.04 mm/r. The non-axially distributed fibers in carbon fiber reinforced polymer (CFRP) pipes have buckling and bear the initial bending stress. Defects such as delamination, tear and burr at the hole exit are easy to occur in the drilling process. The feed rate is an important factor affecting the formation of defects. In this paper, the influence law of feed rate on exit delamination and tear is analyzed theoretically to prove the existence of the optimal feed rate. The optimal feed rate for step drill bit drilling CFRP pipe is obtained through experiments. Using step drill bit with a step ratio of 0.7 to drilling CFRP pipe, the influence of feed rates (0.01, 0.02, 0.03, 0.04, 0.06, 0.08, 0.1, 0.12 and 0.14 mm/r) on hole exit damage is studied to analyze the formation process of III-delamination and tear at a fixed spindle speed (3500 r/min). The results show that when the feed rate is less than 0.04 mm/r, the hole exit III-delamination mainly occurs in the secondary cutting stage of the step drill. The III-delamination range decreases with the increase of feed rate. When the feed rate is greater than 0.06 mm/r, the primary cutting stage is the main stage that leads to tear. In this stage, the thrust force is greater than 85.01 N, resulting in tear of mode I fracture. And the tear area increases with the increase of feed rate. Therefore, the hole with the least exit damage can be obtained by selecting the feed rate of 0.04 mm/r. Li, Peng-Nan oth Tang, Ling-yan oth Li, Chang-ping oth Niu, Qiu-Lin oth Li, Shu-Jian oth Tang, Si-wen oth Ko, Tae Jo oth Enthalten in Soc Bayulgen, Oksan ELSEVIER Tilting at windmills? Electoral repercussions of wind turbine projects in Minnesota 2021 Dearborn, Mich (DE-627)ELV00685088X volume:83 year:2022 pages:246-256 extent:11 https://doi.org/10.1016/j.jmapro.2022.09.002 Volltext GBV_USEFLAG_U GBV_ELV SYSFLAG_U 83.65 Versorgungswirtschaft VZ AR 83 2022 246-256 11 |
spelling |
10.1016/j.jmapro.2022.09.002 doi /cbs_pica/cbs_olc/import_discovery/elsevier/einzuspielen/GBV00000000001928.pica (DE-627)ELV059182024 (ELSEVIER)S1526-6125(22)00613-2 DE-627 ger DE-627 rakwb eng 620 VZ 83.65 bkl Qiu, Xin-Yi verfasserin aut Determination of the optimal feed rate for step drill bit drilling CFRP pipe based on exit damage analysis 2022transfer abstract 11 nicht spezifiziert zzz rdacontent nicht spezifiziert z rdamedia nicht spezifiziert zu rdacarrier The non-axially distributed fibers in carbon fiber reinforced polymer (CFRP) pipes have buckling and bear the initial bending stress. Defects such as delamination, tear and burr at the hole exit are easy to occur in the drilling process. The feed rate is an important factor affecting the formation of defects. In this paper, the influence law of feed rate on exit delamination and tear is analyzed theoretically to prove the existence of the optimal feed rate. The optimal feed rate for step drill bit drilling CFRP pipe is obtained through experiments. Using step drill bit with a step ratio of 0.7 to drilling CFRP pipe, the influence of feed rates (0.01, 0.02, 0.03, 0.04, 0.06, 0.08, 0.1, 0.12 and 0.14 mm/r) on hole exit damage is studied to analyze the formation process of III-delamination and tear at a fixed spindle speed (3500 r/min). The results show that when the feed rate is less than 0.04 mm/r, the hole exit III-delamination mainly occurs in the secondary cutting stage of the step drill. The III-delamination range decreases with the increase of feed rate. When the feed rate is greater than 0.06 mm/r, the primary cutting stage is the main stage that leads to tear. In this stage, the thrust force is greater than 85.01 N, resulting in tear of mode I fracture. And the tear area increases with the increase of feed rate. Therefore, the hole with the least exit damage can be obtained by selecting the feed rate of 0.04 mm/r. The non-axially distributed fibers in carbon fiber reinforced polymer (CFRP) pipes have buckling and bear the initial bending stress. Defects such as delamination, tear and burr at the hole exit are easy to occur in the drilling process. The feed rate is an important factor affecting the formation of defects. In this paper, the influence law of feed rate on exit delamination and tear is analyzed theoretically to prove the existence of the optimal feed rate. The optimal feed rate for step drill bit drilling CFRP pipe is obtained through experiments. Using step drill bit with a step ratio of 0.7 to drilling CFRP pipe, the influence of feed rates (0.01, 0.02, 0.03, 0.04, 0.06, 0.08, 0.1, 0.12 and 0.14 mm/r) on hole exit damage is studied to analyze the formation process of III-delamination and tear at a fixed spindle speed (3500 r/min). The results show that when the feed rate is less than 0.04 mm/r, the hole exit III-delamination mainly occurs in the secondary cutting stage of the step drill. The III-delamination range decreases with the increase of feed rate. When the feed rate is greater than 0.06 mm/r, the primary cutting stage is the main stage that leads to tear. In this stage, the thrust force is greater than 85.01 N, resulting in tear of mode I fracture. And the tear area increases with the increase of feed rate. Therefore, the hole with the least exit damage can be obtained by selecting the feed rate of 0.04 mm/r. Li, Peng-Nan oth Tang, Ling-yan oth Li, Chang-ping oth Niu, Qiu-Lin oth Li, Shu-Jian oth Tang, Si-wen oth Ko, Tae Jo oth Enthalten in Soc Bayulgen, Oksan ELSEVIER Tilting at windmills? Electoral repercussions of wind turbine projects in Minnesota 2021 Dearborn, Mich (DE-627)ELV00685088X volume:83 year:2022 pages:246-256 extent:11 https://doi.org/10.1016/j.jmapro.2022.09.002 Volltext GBV_USEFLAG_U GBV_ELV SYSFLAG_U 83.65 Versorgungswirtschaft VZ AR 83 2022 246-256 11 |
allfields_unstemmed |
10.1016/j.jmapro.2022.09.002 doi /cbs_pica/cbs_olc/import_discovery/elsevier/einzuspielen/GBV00000000001928.pica (DE-627)ELV059182024 (ELSEVIER)S1526-6125(22)00613-2 DE-627 ger DE-627 rakwb eng 620 VZ 83.65 bkl Qiu, Xin-Yi verfasserin aut Determination of the optimal feed rate for step drill bit drilling CFRP pipe based on exit damage analysis 2022transfer abstract 11 nicht spezifiziert zzz rdacontent nicht spezifiziert z rdamedia nicht spezifiziert zu rdacarrier The non-axially distributed fibers in carbon fiber reinforced polymer (CFRP) pipes have buckling and bear the initial bending stress. Defects such as delamination, tear and burr at the hole exit are easy to occur in the drilling process. The feed rate is an important factor affecting the formation of defects. In this paper, the influence law of feed rate on exit delamination and tear is analyzed theoretically to prove the existence of the optimal feed rate. The optimal feed rate for step drill bit drilling CFRP pipe is obtained through experiments. Using step drill bit with a step ratio of 0.7 to drilling CFRP pipe, the influence of feed rates (0.01, 0.02, 0.03, 0.04, 0.06, 0.08, 0.1, 0.12 and 0.14 mm/r) on hole exit damage is studied to analyze the formation process of III-delamination and tear at a fixed spindle speed (3500 r/min). The results show that when the feed rate is less than 0.04 mm/r, the hole exit III-delamination mainly occurs in the secondary cutting stage of the step drill. The III-delamination range decreases with the increase of feed rate. When the feed rate is greater than 0.06 mm/r, the primary cutting stage is the main stage that leads to tear. In this stage, the thrust force is greater than 85.01 N, resulting in tear of mode I fracture. And the tear area increases with the increase of feed rate. Therefore, the hole with the least exit damage can be obtained by selecting the feed rate of 0.04 mm/r. The non-axially distributed fibers in carbon fiber reinforced polymer (CFRP) pipes have buckling and bear the initial bending stress. Defects such as delamination, tear and burr at the hole exit are easy to occur in the drilling process. The feed rate is an important factor affecting the formation of defects. In this paper, the influence law of feed rate on exit delamination and tear is analyzed theoretically to prove the existence of the optimal feed rate. The optimal feed rate for step drill bit drilling CFRP pipe is obtained through experiments. Using step drill bit with a step ratio of 0.7 to drilling CFRP pipe, the influence of feed rates (0.01, 0.02, 0.03, 0.04, 0.06, 0.08, 0.1, 0.12 and 0.14 mm/r) on hole exit damage is studied to analyze the formation process of III-delamination and tear at a fixed spindle speed (3500 r/min). The results show that when the feed rate is less than 0.04 mm/r, the hole exit III-delamination mainly occurs in the secondary cutting stage of the step drill. The III-delamination range decreases with the increase of feed rate. When the feed rate is greater than 0.06 mm/r, the primary cutting stage is the main stage that leads to tear. In this stage, the thrust force is greater than 85.01 N, resulting in tear of mode I fracture. And the tear area increases with the increase of feed rate. Therefore, the hole with the least exit damage can be obtained by selecting the feed rate of 0.04 mm/r. Li, Peng-Nan oth Tang, Ling-yan oth Li, Chang-ping oth Niu, Qiu-Lin oth Li, Shu-Jian oth Tang, Si-wen oth Ko, Tae Jo oth Enthalten in Soc Bayulgen, Oksan ELSEVIER Tilting at windmills? Electoral repercussions of wind turbine projects in Minnesota 2021 Dearborn, Mich (DE-627)ELV00685088X volume:83 year:2022 pages:246-256 extent:11 https://doi.org/10.1016/j.jmapro.2022.09.002 Volltext GBV_USEFLAG_U GBV_ELV SYSFLAG_U 83.65 Versorgungswirtschaft VZ AR 83 2022 246-256 11 |
allfieldsGer |
10.1016/j.jmapro.2022.09.002 doi /cbs_pica/cbs_olc/import_discovery/elsevier/einzuspielen/GBV00000000001928.pica (DE-627)ELV059182024 (ELSEVIER)S1526-6125(22)00613-2 DE-627 ger DE-627 rakwb eng 620 VZ 83.65 bkl Qiu, Xin-Yi verfasserin aut Determination of the optimal feed rate for step drill bit drilling CFRP pipe based on exit damage analysis 2022transfer abstract 11 nicht spezifiziert zzz rdacontent nicht spezifiziert z rdamedia nicht spezifiziert zu rdacarrier The non-axially distributed fibers in carbon fiber reinforced polymer (CFRP) pipes have buckling and bear the initial bending stress. Defects such as delamination, tear and burr at the hole exit are easy to occur in the drilling process. The feed rate is an important factor affecting the formation of defects. In this paper, the influence law of feed rate on exit delamination and tear is analyzed theoretically to prove the existence of the optimal feed rate. The optimal feed rate for step drill bit drilling CFRP pipe is obtained through experiments. Using step drill bit with a step ratio of 0.7 to drilling CFRP pipe, the influence of feed rates (0.01, 0.02, 0.03, 0.04, 0.06, 0.08, 0.1, 0.12 and 0.14 mm/r) on hole exit damage is studied to analyze the formation process of III-delamination and tear at a fixed spindle speed (3500 r/min). The results show that when the feed rate is less than 0.04 mm/r, the hole exit III-delamination mainly occurs in the secondary cutting stage of the step drill. The III-delamination range decreases with the increase of feed rate. When the feed rate is greater than 0.06 mm/r, the primary cutting stage is the main stage that leads to tear. In this stage, the thrust force is greater than 85.01 N, resulting in tear of mode I fracture. And the tear area increases with the increase of feed rate. Therefore, the hole with the least exit damage can be obtained by selecting the feed rate of 0.04 mm/r. The non-axially distributed fibers in carbon fiber reinforced polymer (CFRP) pipes have buckling and bear the initial bending stress. Defects such as delamination, tear and burr at the hole exit are easy to occur in the drilling process. The feed rate is an important factor affecting the formation of defects. In this paper, the influence law of feed rate on exit delamination and tear is analyzed theoretically to prove the existence of the optimal feed rate. The optimal feed rate for step drill bit drilling CFRP pipe is obtained through experiments. Using step drill bit with a step ratio of 0.7 to drilling CFRP pipe, the influence of feed rates (0.01, 0.02, 0.03, 0.04, 0.06, 0.08, 0.1, 0.12 and 0.14 mm/r) on hole exit damage is studied to analyze the formation process of III-delamination and tear at a fixed spindle speed (3500 r/min). The results show that when the feed rate is less than 0.04 mm/r, the hole exit III-delamination mainly occurs in the secondary cutting stage of the step drill. The III-delamination range decreases with the increase of feed rate. When the feed rate is greater than 0.06 mm/r, the primary cutting stage is the main stage that leads to tear. In this stage, the thrust force is greater than 85.01 N, resulting in tear of mode I fracture. And the tear area increases with the increase of feed rate. Therefore, the hole with the least exit damage can be obtained by selecting the feed rate of 0.04 mm/r. Li, Peng-Nan oth Tang, Ling-yan oth Li, Chang-ping oth Niu, Qiu-Lin oth Li, Shu-Jian oth Tang, Si-wen oth Ko, Tae Jo oth Enthalten in Soc Bayulgen, Oksan ELSEVIER Tilting at windmills? Electoral repercussions of wind turbine projects in Minnesota 2021 Dearborn, Mich (DE-627)ELV00685088X volume:83 year:2022 pages:246-256 extent:11 https://doi.org/10.1016/j.jmapro.2022.09.002 Volltext GBV_USEFLAG_U GBV_ELV SYSFLAG_U 83.65 Versorgungswirtschaft VZ AR 83 2022 246-256 11 |
allfieldsSound |
10.1016/j.jmapro.2022.09.002 doi /cbs_pica/cbs_olc/import_discovery/elsevier/einzuspielen/GBV00000000001928.pica (DE-627)ELV059182024 (ELSEVIER)S1526-6125(22)00613-2 DE-627 ger DE-627 rakwb eng 620 VZ 83.65 bkl Qiu, Xin-Yi verfasserin aut Determination of the optimal feed rate for step drill bit drilling CFRP pipe based on exit damage analysis 2022transfer abstract 11 nicht spezifiziert zzz rdacontent nicht spezifiziert z rdamedia nicht spezifiziert zu rdacarrier The non-axially distributed fibers in carbon fiber reinforced polymer (CFRP) pipes have buckling and bear the initial bending stress. Defects such as delamination, tear and burr at the hole exit are easy to occur in the drilling process. The feed rate is an important factor affecting the formation of defects. In this paper, the influence law of feed rate on exit delamination and tear is analyzed theoretically to prove the existence of the optimal feed rate. The optimal feed rate for step drill bit drilling CFRP pipe is obtained through experiments. Using step drill bit with a step ratio of 0.7 to drilling CFRP pipe, the influence of feed rates (0.01, 0.02, 0.03, 0.04, 0.06, 0.08, 0.1, 0.12 and 0.14 mm/r) on hole exit damage is studied to analyze the formation process of III-delamination and tear at a fixed spindle speed (3500 r/min). The results show that when the feed rate is less than 0.04 mm/r, the hole exit III-delamination mainly occurs in the secondary cutting stage of the step drill. The III-delamination range decreases with the increase of feed rate. When the feed rate is greater than 0.06 mm/r, the primary cutting stage is the main stage that leads to tear. In this stage, the thrust force is greater than 85.01 N, resulting in tear of mode I fracture. And the tear area increases with the increase of feed rate. Therefore, the hole with the least exit damage can be obtained by selecting the feed rate of 0.04 mm/r. The non-axially distributed fibers in carbon fiber reinforced polymer (CFRP) pipes have buckling and bear the initial bending stress. Defects such as delamination, tear and burr at the hole exit are easy to occur in the drilling process. The feed rate is an important factor affecting the formation of defects. In this paper, the influence law of feed rate on exit delamination and tear is analyzed theoretically to prove the existence of the optimal feed rate. The optimal feed rate for step drill bit drilling CFRP pipe is obtained through experiments. Using step drill bit with a step ratio of 0.7 to drilling CFRP pipe, the influence of feed rates (0.01, 0.02, 0.03, 0.04, 0.06, 0.08, 0.1, 0.12 and 0.14 mm/r) on hole exit damage is studied to analyze the formation process of III-delamination and tear at a fixed spindle speed (3500 r/min). The results show that when the feed rate is less than 0.04 mm/r, the hole exit III-delamination mainly occurs in the secondary cutting stage of the step drill. The III-delamination range decreases with the increase of feed rate. When the feed rate is greater than 0.06 mm/r, the primary cutting stage is the main stage that leads to tear. In this stage, the thrust force is greater than 85.01 N, resulting in tear of mode I fracture. And the tear area increases with the increase of feed rate. Therefore, the hole with the least exit damage can be obtained by selecting the feed rate of 0.04 mm/r. Li, Peng-Nan oth Tang, Ling-yan oth Li, Chang-ping oth Niu, Qiu-Lin oth Li, Shu-Jian oth Tang, Si-wen oth Ko, Tae Jo oth Enthalten in Soc Bayulgen, Oksan ELSEVIER Tilting at windmills? Electoral repercussions of wind turbine projects in Minnesota 2021 Dearborn, Mich (DE-627)ELV00685088X volume:83 year:2022 pages:246-256 extent:11 https://doi.org/10.1016/j.jmapro.2022.09.002 Volltext GBV_USEFLAG_U GBV_ELV SYSFLAG_U 83.65 Versorgungswirtschaft VZ AR 83 2022 246-256 11 |
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Enthalten in Tilting at windmills? Electoral repercussions of wind turbine projects in Minnesota Dearborn, Mich volume:83 year:2022 pages:246-256 extent:11 |
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When the feed rate is greater than 0.06 mm/r, the primary cutting stage is the main stage that leads to tear. In this stage, the thrust force is greater than 85.01 N, resulting in tear of mode I fracture. And the tear area increases with the increase of feed rate. Therefore, the hole with the least exit damage can be obtained by selecting the feed rate of 0.04 mm/r.</subfield></datafield><datafield tag="520" ind1=" " ind2=" "><subfield code="a">The non-axially distributed fibers in carbon fiber reinforced polymer (CFRP) pipes have buckling and bear the initial bending stress. Defects such as delamination, tear and burr at the hole exit are easy to occur in the drilling process. The feed rate is an important factor affecting the formation of defects. In this paper, the influence law of feed rate on exit delamination and tear is analyzed theoretically to prove the existence of the optimal feed rate. 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determination of the optimal feed rate for step drill bit drilling cfrp pipe based on exit damage analysis |
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Determination of the optimal feed rate for step drill bit drilling CFRP pipe based on exit damage analysis |
abstract |
The non-axially distributed fibers in carbon fiber reinforced polymer (CFRP) pipes have buckling and bear the initial bending stress. Defects such as delamination, tear and burr at the hole exit are easy to occur in the drilling process. The feed rate is an important factor affecting the formation of defects. In this paper, the influence law of feed rate on exit delamination and tear is analyzed theoretically to prove the existence of the optimal feed rate. The optimal feed rate for step drill bit drilling CFRP pipe is obtained through experiments. Using step drill bit with a step ratio of 0.7 to drilling CFRP pipe, the influence of feed rates (0.01, 0.02, 0.03, 0.04, 0.06, 0.08, 0.1, 0.12 and 0.14 mm/r) on hole exit damage is studied to analyze the formation process of III-delamination and tear at a fixed spindle speed (3500 r/min). The results show that when the feed rate is less than 0.04 mm/r, the hole exit III-delamination mainly occurs in the secondary cutting stage of the step drill. The III-delamination range decreases with the increase of feed rate. When the feed rate is greater than 0.06 mm/r, the primary cutting stage is the main stage that leads to tear. In this stage, the thrust force is greater than 85.01 N, resulting in tear of mode I fracture. And the tear area increases with the increase of feed rate. Therefore, the hole with the least exit damage can be obtained by selecting the feed rate of 0.04 mm/r. |
abstractGer |
The non-axially distributed fibers in carbon fiber reinforced polymer (CFRP) pipes have buckling and bear the initial bending stress. Defects such as delamination, tear and burr at the hole exit are easy to occur in the drilling process. The feed rate is an important factor affecting the formation of defects. In this paper, the influence law of feed rate on exit delamination and tear is analyzed theoretically to prove the existence of the optimal feed rate. The optimal feed rate for step drill bit drilling CFRP pipe is obtained through experiments. Using step drill bit with a step ratio of 0.7 to drilling CFRP pipe, the influence of feed rates (0.01, 0.02, 0.03, 0.04, 0.06, 0.08, 0.1, 0.12 and 0.14 mm/r) on hole exit damage is studied to analyze the formation process of III-delamination and tear at a fixed spindle speed (3500 r/min). The results show that when the feed rate is less than 0.04 mm/r, the hole exit III-delamination mainly occurs in the secondary cutting stage of the step drill. The III-delamination range decreases with the increase of feed rate. When the feed rate is greater than 0.06 mm/r, the primary cutting stage is the main stage that leads to tear. In this stage, the thrust force is greater than 85.01 N, resulting in tear of mode I fracture. And the tear area increases with the increase of feed rate. Therefore, the hole with the least exit damage can be obtained by selecting the feed rate of 0.04 mm/r. |
abstract_unstemmed |
The non-axially distributed fibers in carbon fiber reinforced polymer (CFRP) pipes have buckling and bear the initial bending stress. Defects such as delamination, tear and burr at the hole exit are easy to occur in the drilling process. The feed rate is an important factor affecting the formation of defects. In this paper, the influence law of feed rate on exit delamination and tear is analyzed theoretically to prove the existence of the optimal feed rate. The optimal feed rate for step drill bit drilling CFRP pipe is obtained through experiments. Using step drill bit with a step ratio of 0.7 to drilling CFRP pipe, the influence of feed rates (0.01, 0.02, 0.03, 0.04, 0.06, 0.08, 0.1, 0.12 and 0.14 mm/r) on hole exit damage is studied to analyze the formation process of III-delamination and tear at a fixed spindle speed (3500 r/min). The results show that when the feed rate is less than 0.04 mm/r, the hole exit III-delamination mainly occurs in the secondary cutting stage of the step drill. The III-delamination range decreases with the increase of feed rate. When the feed rate is greater than 0.06 mm/r, the primary cutting stage is the main stage that leads to tear. In this stage, the thrust force is greater than 85.01 N, resulting in tear of mode I fracture. And the tear area increases with the increase of feed rate. Therefore, the hole with the least exit damage can be obtained by selecting the feed rate of 0.04 mm/r. |
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Determination of the optimal feed rate for step drill bit drilling CFRP pipe based on exit damage analysis |
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Li, Peng-Nan Tang, Ling-yan Li, Chang-ping Niu, Qiu-Lin Li, Shu-Jian Tang, Si-wen Ko, Tae Jo |
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