Nanofinishing of flat workpieces using rotational–magnetorheological abrasive flow finishing (R-MRAFF) process
Abstract A new finishing process named as “rotational–magnetorheological abrasive flow finishing (R-MRAFF)” has been proposed to enhance the finishing performance of MRAFF process. In this process, a rotation cum reciprocating motion is provided to the polishing medium by a rotating magnetic field a...
Ausführliche Beschreibung
Gespeichert in:
| Autor*in: |
Das, Manas [verfasserIn] |
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| Format: |
Artikel |
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| Sprache: |
Englisch |
| Erschienen: |
2011 |
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| Schlagwörter: |
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| Anmerkung: |
© Springer-Verlag London Limited 2011 |
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| Übergeordnetes Werk: |
Enthalten in: The international journal of advanced manufacturing technology - Springer-Verlag, 1985, 62(2011), 1-4 vom: 30. Dez., Seite 405-420 |
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| Übergeordnetes Werk: |
volume:62 ; year:2011 ; number:1-4 ; day:30 ; month:12 ; pages:405-420 |
| Links: |
|---|
| DOI / URN: |
10.1007/s00170-011-3808-2 |
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| Katalog-ID: |
OLC2026042322 |
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| 520 | |a Abstract A new finishing process named as “rotational–magnetorheological abrasive flow finishing (R-MRAFF)” has been proposed to enhance the finishing performance of MRAFF process. In this process, a rotation cum reciprocating motion is provided to the polishing medium by a rotating magnetic field and hydraulic unit. By intelligently controlling these two motions, a uniform smooth mirror-like finished surface with improved material removal rate and finishing rate (nanometer per cycle) is achieved for both stainless steel and brass workpieces. From the preliminary experiments, it is found that R-MRAFF process produces better results than MRAFF. Experiments have been planned using design of experiments technique. Analysis of variance is conducted to find out the contribution of each model term affecting percent improvement in surface finish. The optimum finishing conditions are identified from optimization study. The present study shows that the combinations of rotational speed of the magnet and its square term together have the highest contribution to the percentage improvement in surface roughness. Other significant parameters in the order of decreasing percent contribution to the change in surface roughness value are finishing cycles, extrusion pressure, and fluid composition. The best surface finish obtained on stainless steel and brass workpieces with R-MRAFF process are 110 and 50 nm, respectively. From the scanning electron micrographs and atomic force micrographs, it has been observed that the abrasive cutting marks generate cross-hatch pattern on the surface finished by R-MRAFF process. | ||
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10.1007/s00170-011-3808-2 doi (DE-627)OLC2026042322 (DE-He213)s00170-011-3808-2-p DE-627 ger DE-627 rakwb eng 670 VZ Das, Manas verfasserin aut Nanofinishing of flat workpieces using rotational–magnetorheological abrasive flow finishing (R-MRAFF) process 2011 Text txt rdacontent ohne Hilfsmittel zu benutzen n rdamedia Band nc rdacarrier © Springer-Verlag London Limited 2011 Abstract A new finishing process named as “rotational–magnetorheological abrasive flow finishing (R-MRAFF)” has been proposed to enhance the finishing performance of MRAFF process. In this process, a rotation cum reciprocating motion is provided to the polishing medium by a rotating magnetic field and hydraulic unit. By intelligently controlling these two motions, a uniform smooth mirror-like finished surface with improved material removal rate and finishing rate (nanometer per cycle) is achieved for both stainless steel and brass workpieces. From the preliminary experiments, it is found that R-MRAFF process produces better results than MRAFF. Experiments have been planned using design of experiments technique. Analysis of variance is conducted to find out the contribution of each model term affecting percent improvement in surface finish. The optimum finishing conditions are identified from optimization study. The present study shows that the combinations of rotational speed of the magnet and its square term together have the highest contribution to the percentage improvement in surface roughness. Other significant parameters in the order of decreasing percent contribution to the change in surface roughness value are finishing cycles, extrusion pressure, and fluid composition. The best surface finish obtained on stainless steel and brass workpieces with R-MRAFF process are 110 and 50 nm, respectively. From the scanning electron micrographs and atomic force micrographs, it has been observed that the abrasive cutting marks generate cross-hatch pattern on the surface finished by R-MRAFF process. R-MRAFF Rotating magnetic field MR fluid Nanofinishing Magnetic field-assisted finishing Jain, V. K. aut Ghoshdastidar, P. S. aut Enthalten in The international journal of advanced manufacturing technology Springer-Verlag, 1985 62(2011), 1-4 vom: 30. Dez., Seite 405-420 (DE-627)129185299 (DE-600)52651-4 (DE-576)014456192 0268-3768 nnns volume:62 year:2011 number:1-4 day:30 month:12 pages:405-420 https://doi.org/10.1007/s00170-011-3808-2 lizenzpflichtig Volltext GBV_USEFLAG_A SYSFLAG_A GBV_OLC SSG-OLC-TEC GBV_ILN_20 GBV_ILN_21 GBV_ILN_70 GBV_ILN_150 GBV_ILN_2006 GBV_ILN_2018 GBV_ILN_2241 GBV_ILN_2333 GBV_ILN_4046 AR 62 2011 1-4 30 12 405-420 |
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10.1007/s00170-011-3808-2 doi (DE-627)OLC2026042322 (DE-He213)s00170-011-3808-2-p DE-627 ger DE-627 rakwb eng 670 VZ Das, Manas verfasserin aut Nanofinishing of flat workpieces using rotational–magnetorheological abrasive flow finishing (R-MRAFF) process 2011 Text txt rdacontent ohne Hilfsmittel zu benutzen n rdamedia Band nc rdacarrier © Springer-Verlag London Limited 2011 Abstract A new finishing process named as “rotational–magnetorheological abrasive flow finishing (R-MRAFF)” has been proposed to enhance the finishing performance of MRAFF process. In this process, a rotation cum reciprocating motion is provided to the polishing medium by a rotating magnetic field and hydraulic unit. By intelligently controlling these two motions, a uniform smooth mirror-like finished surface with improved material removal rate and finishing rate (nanometer per cycle) is achieved for both stainless steel and brass workpieces. From the preliminary experiments, it is found that R-MRAFF process produces better results than MRAFF. Experiments have been planned using design of experiments technique. Analysis of variance is conducted to find out the contribution of each model term affecting percent improvement in surface finish. The optimum finishing conditions are identified from optimization study. The present study shows that the combinations of rotational speed of the magnet and its square term together have the highest contribution to the percentage improvement in surface roughness. Other significant parameters in the order of decreasing percent contribution to the change in surface roughness value are finishing cycles, extrusion pressure, and fluid composition. The best surface finish obtained on stainless steel and brass workpieces with R-MRAFF process are 110 and 50 nm, respectively. From the scanning electron micrographs and atomic force micrographs, it has been observed that the abrasive cutting marks generate cross-hatch pattern on the surface finished by R-MRAFF process. R-MRAFF Rotating magnetic field MR fluid Nanofinishing Magnetic field-assisted finishing Jain, V. K. aut Ghoshdastidar, P. S. aut Enthalten in The international journal of advanced manufacturing technology Springer-Verlag, 1985 62(2011), 1-4 vom: 30. Dez., Seite 405-420 (DE-627)129185299 (DE-600)52651-4 (DE-576)014456192 0268-3768 nnns volume:62 year:2011 number:1-4 day:30 month:12 pages:405-420 https://doi.org/10.1007/s00170-011-3808-2 lizenzpflichtig Volltext GBV_USEFLAG_A SYSFLAG_A GBV_OLC SSG-OLC-TEC GBV_ILN_20 GBV_ILN_21 GBV_ILN_70 GBV_ILN_150 GBV_ILN_2006 GBV_ILN_2018 GBV_ILN_2241 GBV_ILN_2333 GBV_ILN_4046 AR 62 2011 1-4 30 12 405-420 |
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10.1007/s00170-011-3808-2 doi (DE-627)OLC2026042322 (DE-He213)s00170-011-3808-2-p DE-627 ger DE-627 rakwb eng 670 VZ Das, Manas verfasserin aut Nanofinishing of flat workpieces using rotational–magnetorheological abrasive flow finishing (R-MRAFF) process 2011 Text txt rdacontent ohne Hilfsmittel zu benutzen n rdamedia Band nc rdacarrier © Springer-Verlag London Limited 2011 Abstract A new finishing process named as “rotational–magnetorheological abrasive flow finishing (R-MRAFF)” has been proposed to enhance the finishing performance of MRAFF process. In this process, a rotation cum reciprocating motion is provided to the polishing medium by a rotating magnetic field and hydraulic unit. By intelligently controlling these two motions, a uniform smooth mirror-like finished surface with improved material removal rate and finishing rate (nanometer per cycle) is achieved for both stainless steel and brass workpieces. From the preliminary experiments, it is found that R-MRAFF process produces better results than MRAFF. Experiments have been planned using design of experiments technique. Analysis of variance is conducted to find out the contribution of each model term affecting percent improvement in surface finish. The optimum finishing conditions are identified from optimization study. The present study shows that the combinations of rotational speed of the magnet and its square term together have the highest contribution to the percentage improvement in surface roughness. Other significant parameters in the order of decreasing percent contribution to the change in surface roughness value are finishing cycles, extrusion pressure, and fluid composition. The best surface finish obtained on stainless steel and brass workpieces with R-MRAFF process are 110 and 50 nm, respectively. From the scanning electron micrographs and atomic force micrographs, it has been observed that the abrasive cutting marks generate cross-hatch pattern on the surface finished by R-MRAFF process. R-MRAFF Rotating magnetic field MR fluid Nanofinishing Magnetic field-assisted finishing Jain, V. K. aut Ghoshdastidar, P. S. aut Enthalten in The international journal of advanced manufacturing technology Springer-Verlag, 1985 62(2011), 1-4 vom: 30. Dez., Seite 405-420 (DE-627)129185299 (DE-600)52651-4 (DE-576)014456192 0268-3768 nnns volume:62 year:2011 number:1-4 day:30 month:12 pages:405-420 https://doi.org/10.1007/s00170-011-3808-2 lizenzpflichtig Volltext GBV_USEFLAG_A SYSFLAG_A GBV_OLC SSG-OLC-TEC GBV_ILN_20 GBV_ILN_21 GBV_ILN_70 GBV_ILN_150 GBV_ILN_2006 GBV_ILN_2018 GBV_ILN_2241 GBV_ILN_2333 GBV_ILN_4046 AR 62 2011 1-4 30 12 405-420 |
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10.1007/s00170-011-3808-2 doi (DE-627)OLC2026042322 (DE-He213)s00170-011-3808-2-p DE-627 ger DE-627 rakwb eng 670 VZ Das, Manas verfasserin aut Nanofinishing of flat workpieces using rotational–magnetorheological abrasive flow finishing (R-MRAFF) process 2011 Text txt rdacontent ohne Hilfsmittel zu benutzen n rdamedia Band nc rdacarrier © Springer-Verlag London Limited 2011 Abstract A new finishing process named as “rotational–magnetorheological abrasive flow finishing (R-MRAFF)” has been proposed to enhance the finishing performance of MRAFF process. In this process, a rotation cum reciprocating motion is provided to the polishing medium by a rotating magnetic field and hydraulic unit. By intelligently controlling these two motions, a uniform smooth mirror-like finished surface with improved material removal rate and finishing rate (nanometer per cycle) is achieved for both stainless steel and brass workpieces. From the preliminary experiments, it is found that R-MRAFF process produces better results than MRAFF. Experiments have been planned using design of experiments technique. Analysis of variance is conducted to find out the contribution of each model term affecting percent improvement in surface finish. The optimum finishing conditions are identified from optimization study. The present study shows that the combinations of rotational speed of the magnet and its square term together have the highest contribution to the percentage improvement in surface roughness. Other significant parameters in the order of decreasing percent contribution to the change in surface roughness value are finishing cycles, extrusion pressure, and fluid composition. The best surface finish obtained on stainless steel and brass workpieces with R-MRAFF process are 110 and 50 nm, respectively. From the scanning electron micrographs and atomic force micrographs, it has been observed that the abrasive cutting marks generate cross-hatch pattern on the surface finished by R-MRAFF process. R-MRAFF Rotating magnetic field MR fluid Nanofinishing Magnetic field-assisted finishing Jain, V. K. aut Ghoshdastidar, P. S. aut Enthalten in The international journal of advanced manufacturing technology Springer-Verlag, 1985 62(2011), 1-4 vom: 30. Dez., Seite 405-420 (DE-627)129185299 (DE-600)52651-4 (DE-576)014456192 0268-3768 nnns volume:62 year:2011 number:1-4 day:30 month:12 pages:405-420 https://doi.org/10.1007/s00170-011-3808-2 lizenzpflichtig Volltext GBV_USEFLAG_A SYSFLAG_A GBV_OLC SSG-OLC-TEC GBV_ILN_20 GBV_ILN_21 GBV_ILN_70 GBV_ILN_150 GBV_ILN_2006 GBV_ILN_2018 GBV_ILN_2241 GBV_ILN_2333 GBV_ILN_4046 AR 62 2011 1-4 30 12 405-420 |
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670 VZ Nanofinishing of flat workpieces using rotational–magnetorheological abrasive flow finishing (R-MRAFF) process R-MRAFF Rotating magnetic field MR fluid Nanofinishing Magnetic field-assisted finishing |
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ddc 670 misc R-MRAFF misc Rotating magnetic field misc MR fluid misc Nanofinishing misc Magnetic field-assisted finishing |
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ddc 670 misc R-MRAFF misc Rotating magnetic field misc MR fluid misc Nanofinishing misc Magnetic field-assisted finishing |
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ddc 670 misc R-MRAFF misc Rotating magnetic field misc MR fluid misc Nanofinishing misc Magnetic field-assisted finishing |
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Nanofinishing of flat workpieces using rotational–magnetorheological abrasive flow finishing (R-MRAFF) process |
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Nanofinishing of flat workpieces using rotational–magnetorheological abrasive flow finishing (R-MRAFF) process |
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Das, Manas |
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The international journal of advanced manufacturing technology |
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2011 |
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Das, Manas Jain, V. K. Ghoshdastidar, P. S. |
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10.1007/s00170-011-3808-2 |
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670 |
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nanofinishing of flat workpieces using rotational–magnetorheological abrasive flow finishing (r-mraff) process |
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Nanofinishing of flat workpieces using rotational–magnetorheological abrasive flow finishing (R-MRAFF) process |
| abstract |
Abstract A new finishing process named as “rotational–magnetorheological abrasive flow finishing (R-MRAFF)” has been proposed to enhance the finishing performance of MRAFF process. In this process, a rotation cum reciprocating motion is provided to the polishing medium by a rotating magnetic field and hydraulic unit. By intelligently controlling these two motions, a uniform smooth mirror-like finished surface with improved material removal rate and finishing rate (nanometer per cycle) is achieved for both stainless steel and brass workpieces. From the preliminary experiments, it is found that R-MRAFF process produces better results than MRAFF. Experiments have been planned using design of experiments technique. Analysis of variance is conducted to find out the contribution of each model term affecting percent improvement in surface finish. The optimum finishing conditions are identified from optimization study. The present study shows that the combinations of rotational speed of the magnet and its square term together have the highest contribution to the percentage improvement in surface roughness. Other significant parameters in the order of decreasing percent contribution to the change in surface roughness value are finishing cycles, extrusion pressure, and fluid composition. The best surface finish obtained on stainless steel and brass workpieces with R-MRAFF process are 110 and 50 nm, respectively. From the scanning electron micrographs and atomic force micrographs, it has been observed that the abrasive cutting marks generate cross-hatch pattern on the surface finished by R-MRAFF process. © Springer-Verlag London Limited 2011 |
| abstractGer |
Abstract A new finishing process named as “rotational–magnetorheological abrasive flow finishing (R-MRAFF)” has been proposed to enhance the finishing performance of MRAFF process. In this process, a rotation cum reciprocating motion is provided to the polishing medium by a rotating magnetic field and hydraulic unit. By intelligently controlling these two motions, a uniform smooth mirror-like finished surface with improved material removal rate and finishing rate (nanometer per cycle) is achieved for both stainless steel and brass workpieces. From the preliminary experiments, it is found that R-MRAFF process produces better results than MRAFF. Experiments have been planned using design of experiments technique. Analysis of variance is conducted to find out the contribution of each model term affecting percent improvement in surface finish. The optimum finishing conditions are identified from optimization study. The present study shows that the combinations of rotational speed of the magnet and its square term together have the highest contribution to the percentage improvement in surface roughness. Other significant parameters in the order of decreasing percent contribution to the change in surface roughness value are finishing cycles, extrusion pressure, and fluid composition. The best surface finish obtained on stainless steel and brass workpieces with R-MRAFF process are 110 and 50 nm, respectively. From the scanning electron micrographs and atomic force micrographs, it has been observed that the abrasive cutting marks generate cross-hatch pattern on the surface finished by R-MRAFF process. © Springer-Verlag London Limited 2011 |
| abstract_unstemmed |
Abstract A new finishing process named as “rotational–magnetorheological abrasive flow finishing (R-MRAFF)” has been proposed to enhance the finishing performance of MRAFF process. In this process, a rotation cum reciprocating motion is provided to the polishing medium by a rotating magnetic field and hydraulic unit. By intelligently controlling these two motions, a uniform smooth mirror-like finished surface with improved material removal rate and finishing rate (nanometer per cycle) is achieved for both stainless steel and brass workpieces. From the preliminary experiments, it is found that R-MRAFF process produces better results than MRAFF. Experiments have been planned using design of experiments technique. Analysis of variance is conducted to find out the contribution of each model term affecting percent improvement in surface finish. The optimum finishing conditions are identified from optimization study. The present study shows that the combinations of rotational speed of the magnet and its square term together have the highest contribution to the percentage improvement in surface roughness. Other significant parameters in the order of decreasing percent contribution to the change in surface roughness value are finishing cycles, extrusion pressure, and fluid composition. The best surface finish obtained on stainless steel and brass workpieces with R-MRAFF process are 110 and 50 nm, respectively. From the scanning electron micrographs and atomic force micrographs, it has been observed that the abrasive cutting marks generate cross-hatch pattern on the surface finished by R-MRAFF process. © Springer-Verlag London Limited 2011 |
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Nanofinishing of flat workpieces using rotational–magnetorheological abrasive flow finishing (R-MRAFF) process |
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