Form error compensation in ball-end milling of sculptured surface with z-level contouring tool path
Abstract This paper presents an integrated form error compensation approach for ball-end milling of sculptured surface with z-level contouring tool path. From the analysis of local cutting equilibrium in general milling, an integrated form error compensation strategy is derived. In this strategy, th...
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| Autor*in: |
Wei, Z. C. [verfasserIn] |
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| Format: |
Artikel |
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| Sprache: |
Englisch |
| Erschienen: |
2013 |
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| Schlagwörter: |
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| Anmerkung: |
© Springer-Verlag London 2013 |
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| Übergeordnetes Werk: |
Enthalten in: The international journal of advanced manufacturing technology - Springer London, 1985, 67(2013), 9-12 vom: 05. Jan., Seite 2853-2861 |
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| Übergeordnetes Werk: |
volume:67 ; year:2013 ; number:9-12 ; day:05 ; month:01 ; pages:2853-2861 |
| Links: |
|---|
| DOI / URN: |
10.1007/s00170-012-4698-7 |
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OLC2026050899 |
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| 520 | |a Abstract This paper presents an integrated form error compensation approach for ball-end milling of sculptured surface with z-level contouring tool path. From the analysis of local cutting equilibrium in general milling, an integrated form error compensation strategy is derived. In this strategy, the tool deflection is adopted as compensation value. The compensation value and local cutting equilibrium can be directly obtained from nominal cutting conditions; moreover, the time-consuming iterative process is no longer needed. The integrated strategy is then expanded to ball-end milling of sculptured surface based on the differential idea. A tool path modification model is also suggested to record the compensation value into tool path. A numerical example of comparing the calculation process of traditional multilevel compensation strategy and that of the integrated compensation strategy is described. The results of numerical examples show that the essentials of proposed integrated strategy and multilevel strategy are consistent, but the needed calculation steps of the two strategies are about 1 vs. 30. In the validation experiment, two practical sculptured surfaces are machined. Experimental results reveal that the integrated form error compensation approach can significantly reduce form error in ball-end milling of sculptured surface. | ||
| 650 | 4 | |a Form error | |
| 650 | 4 | |a Sculptured surface | |
| 650 | 4 | |a Ball-end milling | |
| 650 | 4 | |a Tool deflection | |
| 700 | 1 | |a Wang, M. J. |4 aut | |
| 700 | 1 | |a Tang, W. C. |4 aut | |
| 700 | 1 | |a Zhu, J. N. |4 aut | |
| 700 | 1 | |a Xia, G. C. |4 aut | |
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10.1007/s00170-012-4698-7 doi (DE-627)OLC2026050899 (DE-He213)s00170-012-4698-7-p DE-627 ger DE-627 rakwb eng 670 VZ Wei, Z. C. verfasserin aut Form error compensation in ball-end milling of sculptured surface with z-level contouring tool path 2013 Text txt rdacontent ohne Hilfsmittel zu benutzen n rdamedia Band nc rdacarrier © Springer-Verlag London 2013 Abstract This paper presents an integrated form error compensation approach for ball-end milling of sculptured surface with z-level contouring tool path. From the analysis of local cutting equilibrium in general milling, an integrated form error compensation strategy is derived. In this strategy, the tool deflection is adopted as compensation value. The compensation value and local cutting equilibrium can be directly obtained from nominal cutting conditions; moreover, the time-consuming iterative process is no longer needed. The integrated strategy is then expanded to ball-end milling of sculptured surface based on the differential idea. A tool path modification model is also suggested to record the compensation value into tool path. A numerical example of comparing the calculation process of traditional multilevel compensation strategy and that of the integrated compensation strategy is described. The results of numerical examples show that the essentials of proposed integrated strategy and multilevel strategy are consistent, but the needed calculation steps of the two strategies are about 1 vs. 30. In the validation experiment, two practical sculptured surfaces are machined. Experimental results reveal that the integrated form error compensation approach can significantly reduce form error in ball-end milling of sculptured surface. Form error Sculptured surface Ball-end milling Tool deflection Wang, M. J. aut Tang, W. C. aut Zhu, J. N. aut Xia, G. C. aut Enthalten in The international journal of advanced manufacturing technology Springer London, 1985 67(2013), 9-12 vom: 05. Jan., Seite 2853-2861 (DE-627)129185299 (DE-600)52651-4 (DE-576)014456192 0268-3768 nnns volume:67 year:2013 number:9-12 day:05 month:01 pages:2853-2861 https://doi.org/10.1007/s00170-012-4698-7 lizenzpflichtig Volltext GBV_USEFLAG_A SYSFLAG_A GBV_OLC SSG-OLC-TEC GBV_ILN_20 GBV_ILN_70 GBV_ILN_150 GBV_ILN_2018 GBV_ILN_2333 GBV_ILN_4046 AR 67 2013 9-12 05 01 2853-2861 |
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10.1007/s00170-012-4698-7 doi (DE-627)OLC2026050899 (DE-He213)s00170-012-4698-7-p DE-627 ger DE-627 rakwb eng 670 VZ Wei, Z. C. verfasserin aut Form error compensation in ball-end milling of sculptured surface with z-level contouring tool path 2013 Text txt rdacontent ohne Hilfsmittel zu benutzen n rdamedia Band nc rdacarrier © Springer-Verlag London 2013 Abstract This paper presents an integrated form error compensation approach for ball-end milling of sculptured surface with z-level contouring tool path. From the analysis of local cutting equilibrium in general milling, an integrated form error compensation strategy is derived. In this strategy, the tool deflection is adopted as compensation value. The compensation value and local cutting equilibrium can be directly obtained from nominal cutting conditions; moreover, the time-consuming iterative process is no longer needed. The integrated strategy is then expanded to ball-end milling of sculptured surface based on the differential idea. A tool path modification model is also suggested to record the compensation value into tool path. A numerical example of comparing the calculation process of traditional multilevel compensation strategy and that of the integrated compensation strategy is described. The results of numerical examples show that the essentials of proposed integrated strategy and multilevel strategy are consistent, but the needed calculation steps of the two strategies are about 1 vs. 30. In the validation experiment, two practical sculptured surfaces are machined. Experimental results reveal that the integrated form error compensation approach can significantly reduce form error in ball-end milling of sculptured surface. Form error Sculptured surface Ball-end milling Tool deflection Wang, M. J. aut Tang, W. C. aut Zhu, J. N. aut Xia, G. C. aut Enthalten in The international journal of advanced manufacturing technology Springer London, 1985 67(2013), 9-12 vom: 05. Jan., Seite 2853-2861 (DE-627)129185299 (DE-600)52651-4 (DE-576)014456192 0268-3768 nnns volume:67 year:2013 number:9-12 day:05 month:01 pages:2853-2861 https://doi.org/10.1007/s00170-012-4698-7 lizenzpflichtig Volltext GBV_USEFLAG_A SYSFLAG_A GBV_OLC SSG-OLC-TEC GBV_ILN_20 GBV_ILN_70 GBV_ILN_150 GBV_ILN_2018 GBV_ILN_2333 GBV_ILN_4046 AR 67 2013 9-12 05 01 2853-2861 |
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10.1007/s00170-012-4698-7 doi (DE-627)OLC2026050899 (DE-He213)s00170-012-4698-7-p DE-627 ger DE-627 rakwb eng 670 VZ Wei, Z. C. verfasserin aut Form error compensation in ball-end milling of sculptured surface with z-level contouring tool path 2013 Text txt rdacontent ohne Hilfsmittel zu benutzen n rdamedia Band nc rdacarrier © Springer-Verlag London 2013 Abstract This paper presents an integrated form error compensation approach for ball-end milling of sculptured surface with z-level contouring tool path. From the analysis of local cutting equilibrium in general milling, an integrated form error compensation strategy is derived. In this strategy, the tool deflection is adopted as compensation value. The compensation value and local cutting equilibrium can be directly obtained from nominal cutting conditions; moreover, the time-consuming iterative process is no longer needed. The integrated strategy is then expanded to ball-end milling of sculptured surface based on the differential idea. A tool path modification model is also suggested to record the compensation value into tool path. A numerical example of comparing the calculation process of traditional multilevel compensation strategy and that of the integrated compensation strategy is described. The results of numerical examples show that the essentials of proposed integrated strategy and multilevel strategy are consistent, but the needed calculation steps of the two strategies are about 1 vs. 30. In the validation experiment, two practical sculptured surfaces are machined. Experimental results reveal that the integrated form error compensation approach can significantly reduce form error in ball-end milling of sculptured surface. Form error Sculptured surface Ball-end milling Tool deflection Wang, M. J. aut Tang, W. C. aut Zhu, J. N. aut Xia, G. C. aut Enthalten in The international journal of advanced manufacturing technology Springer London, 1985 67(2013), 9-12 vom: 05. Jan., Seite 2853-2861 (DE-627)129185299 (DE-600)52651-4 (DE-576)014456192 0268-3768 nnns volume:67 year:2013 number:9-12 day:05 month:01 pages:2853-2861 https://doi.org/10.1007/s00170-012-4698-7 lizenzpflichtig Volltext GBV_USEFLAG_A SYSFLAG_A GBV_OLC SSG-OLC-TEC GBV_ILN_20 GBV_ILN_70 GBV_ILN_150 GBV_ILN_2018 GBV_ILN_2333 GBV_ILN_4046 AR 67 2013 9-12 05 01 2853-2861 |
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10.1007/s00170-012-4698-7 doi (DE-627)OLC2026050899 (DE-He213)s00170-012-4698-7-p DE-627 ger DE-627 rakwb eng 670 VZ Wei, Z. C. verfasserin aut Form error compensation in ball-end milling of sculptured surface with z-level contouring tool path 2013 Text txt rdacontent ohne Hilfsmittel zu benutzen n rdamedia Band nc rdacarrier © Springer-Verlag London 2013 Abstract This paper presents an integrated form error compensation approach for ball-end milling of sculptured surface with z-level contouring tool path. From the analysis of local cutting equilibrium in general milling, an integrated form error compensation strategy is derived. In this strategy, the tool deflection is adopted as compensation value. The compensation value and local cutting equilibrium can be directly obtained from nominal cutting conditions; moreover, the time-consuming iterative process is no longer needed. The integrated strategy is then expanded to ball-end milling of sculptured surface based on the differential idea. A tool path modification model is also suggested to record the compensation value into tool path. A numerical example of comparing the calculation process of traditional multilevel compensation strategy and that of the integrated compensation strategy is described. The results of numerical examples show that the essentials of proposed integrated strategy and multilevel strategy are consistent, but the needed calculation steps of the two strategies are about 1 vs. 30. In the validation experiment, two practical sculptured surfaces are machined. Experimental results reveal that the integrated form error compensation approach can significantly reduce form error in ball-end milling of sculptured surface. Form error Sculptured surface Ball-end milling Tool deflection Wang, M. J. aut Tang, W. C. aut Zhu, J. N. aut Xia, G. C. aut Enthalten in The international journal of advanced manufacturing technology Springer London, 1985 67(2013), 9-12 vom: 05. Jan., Seite 2853-2861 (DE-627)129185299 (DE-600)52651-4 (DE-576)014456192 0268-3768 nnns volume:67 year:2013 number:9-12 day:05 month:01 pages:2853-2861 https://doi.org/10.1007/s00170-012-4698-7 lizenzpflichtig Volltext GBV_USEFLAG_A SYSFLAG_A GBV_OLC SSG-OLC-TEC GBV_ILN_20 GBV_ILN_70 GBV_ILN_150 GBV_ILN_2018 GBV_ILN_2333 GBV_ILN_4046 AR 67 2013 9-12 05 01 2853-2861 |
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10.1007/s00170-012-4698-7 doi (DE-627)OLC2026050899 (DE-He213)s00170-012-4698-7-p DE-627 ger DE-627 rakwb eng 670 VZ Wei, Z. C. verfasserin aut Form error compensation in ball-end milling of sculptured surface with z-level contouring tool path 2013 Text txt rdacontent ohne Hilfsmittel zu benutzen n rdamedia Band nc rdacarrier © Springer-Verlag London 2013 Abstract This paper presents an integrated form error compensation approach for ball-end milling of sculptured surface with z-level contouring tool path. From the analysis of local cutting equilibrium in general milling, an integrated form error compensation strategy is derived. In this strategy, the tool deflection is adopted as compensation value. The compensation value and local cutting equilibrium can be directly obtained from nominal cutting conditions; moreover, the time-consuming iterative process is no longer needed. The integrated strategy is then expanded to ball-end milling of sculptured surface based on the differential idea. A tool path modification model is also suggested to record the compensation value into tool path. A numerical example of comparing the calculation process of traditional multilevel compensation strategy and that of the integrated compensation strategy is described. The results of numerical examples show that the essentials of proposed integrated strategy and multilevel strategy are consistent, but the needed calculation steps of the two strategies are about 1 vs. 30. In the validation experiment, two practical sculptured surfaces are machined. Experimental results reveal that the integrated form error compensation approach can significantly reduce form error in ball-end milling of sculptured surface. Form error Sculptured surface Ball-end milling Tool deflection Wang, M. J. aut Tang, W. C. aut Zhu, J. N. aut Xia, G. C. aut Enthalten in The international journal of advanced manufacturing technology Springer London, 1985 67(2013), 9-12 vom: 05. Jan., Seite 2853-2861 (DE-627)129185299 (DE-600)52651-4 (DE-576)014456192 0268-3768 nnns volume:67 year:2013 number:9-12 day:05 month:01 pages:2853-2861 https://doi.org/10.1007/s00170-012-4698-7 lizenzpflichtig Volltext GBV_USEFLAG_A SYSFLAG_A GBV_OLC SSG-OLC-TEC GBV_ILN_20 GBV_ILN_70 GBV_ILN_150 GBV_ILN_2018 GBV_ILN_2333 GBV_ILN_4046 AR 67 2013 9-12 05 01 2853-2861 |
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Form error compensation in ball-end milling of sculptured surface with z-level contouring tool path |
| abstract |
Abstract This paper presents an integrated form error compensation approach for ball-end milling of sculptured surface with z-level contouring tool path. From the analysis of local cutting equilibrium in general milling, an integrated form error compensation strategy is derived. In this strategy, the tool deflection is adopted as compensation value. The compensation value and local cutting equilibrium can be directly obtained from nominal cutting conditions; moreover, the time-consuming iterative process is no longer needed. The integrated strategy is then expanded to ball-end milling of sculptured surface based on the differential idea. A tool path modification model is also suggested to record the compensation value into tool path. A numerical example of comparing the calculation process of traditional multilevel compensation strategy and that of the integrated compensation strategy is described. The results of numerical examples show that the essentials of proposed integrated strategy and multilevel strategy are consistent, but the needed calculation steps of the two strategies are about 1 vs. 30. In the validation experiment, two practical sculptured surfaces are machined. Experimental results reveal that the integrated form error compensation approach can significantly reduce form error in ball-end milling of sculptured surface. © Springer-Verlag London 2013 |
| abstractGer |
Abstract This paper presents an integrated form error compensation approach for ball-end milling of sculptured surface with z-level contouring tool path. From the analysis of local cutting equilibrium in general milling, an integrated form error compensation strategy is derived. In this strategy, the tool deflection is adopted as compensation value. The compensation value and local cutting equilibrium can be directly obtained from nominal cutting conditions; moreover, the time-consuming iterative process is no longer needed. The integrated strategy is then expanded to ball-end milling of sculptured surface based on the differential idea. A tool path modification model is also suggested to record the compensation value into tool path. A numerical example of comparing the calculation process of traditional multilevel compensation strategy and that of the integrated compensation strategy is described. The results of numerical examples show that the essentials of proposed integrated strategy and multilevel strategy are consistent, but the needed calculation steps of the two strategies are about 1 vs. 30. In the validation experiment, two practical sculptured surfaces are machined. Experimental results reveal that the integrated form error compensation approach can significantly reduce form error in ball-end milling of sculptured surface. © Springer-Verlag London 2013 |
| abstract_unstemmed |
Abstract This paper presents an integrated form error compensation approach for ball-end milling of sculptured surface with z-level contouring tool path. From the analysis of local cutting equilibrium in general milling, an integrated form error compensation strategy is derived. In this strategy, the tool deflection is adopted as compensation value. The compensation value and local cutting equilibrium can be directly obtained from nominal cutting conditions; moreover, the time-consuming iterative process is no longer needed. The integrated strategy is then expanded to ball-end milling of sculptured surface based on the differential idea. A tool path modification model is also suggested to record the compensation value into tool path. A numerical example of comparing the calculation process of traditional multilevel compensation strategy and that of the integrated compensation strategy is described. The results of numerical examples show that the essentials of proposed integrated strategy and multilevel strategy are consistent, but the needed calculation steps of the two strategies are about 1 vs. 30. In the validation experiment, two practical sculptured surfaces are machined. Experimental results reveal that the integrated form error compensation approach can significantly reduce form error in ball-end milling of sculptured surface. © Springer-Verlag London 2013 |
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9-12 |
| title_short |
Form error compensation in ball-end milling of sculptured surface with z-level contouring tool path |
| url |
https://doi.org/10.1007/s00170-012-4698-7 |
| remote_bool |
false |
| author2 |
Wang, M. J. Tang, W. C. Zhu, J. N. Xia, G. C. |
| author2Str |
Wang, M. J. Tang, W. C. Zhu, J. N. Xia, G. C. |
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129185299 |
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| doi_str |
10.1007/s00170-012-4698-7 |
| up_date |
2024-07-04T02:59:18.329Z |
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