Non-linear optimization of a new robotic induction process for local heat treatment using thermal finite element analysis
Abstract Performing high-quality repair on aging hydro power equipment is a challenging issue for utilities. Weld repair deteriorates the mechanical properties of the base metal in and around the heat-affected zone. For martensitic stainless steel runners, there is no way to perform post-weld heat t...
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Gespeichert in:
| Autor*in: |
Gendron, Mathieu [verfasserIn] |
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| Format: |
Artikel |
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| Sprache: |
Englisch |
| Erschienen: |
2015 |
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| Schlagwörter: |
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| Anmerkung: |
© Springer-Verlag London 2015 |
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| Übergeordnetes Werk: |
Enthalten in: The international journal of advanced manufacturing technology - Springer London, 1985, 84(2015), 5-8 vom: 08. Sept., Seite 1013-1029 |
|---|---|
| Übergeordnetes Werk: |
volume:84 ; year:2015 ; number:5-8 ; day:08 ; month:09 ; pages:1013-1029 |
| Links: |
|---|
| DOI / URN: |
10.1007/s00170-015-7765-z |
|---|
| Katalog-ID: |
OLC2026081832 |
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| 520 | |a Abstract Performing high-quality repair on aging hydro power equipment is a challenging issue for utilities. Weld repair deteriorates the mechanical properties of the base metal in and around the heat-affected zone. For martensitic stainless steel runners, there is no way to perform post-weld heat treatment (PWHT) on site to restore those properties without dismantling, a very expensive job for such large components, typical of power utilities. To perform in situ high-quality repairs on such components, a new robotic heat treatment process is developed. Heat is generated and controlled using a flat spiral coil mounted on a compact, portable robot and moved over the area needing heat treatment. Unlike conventional induction heating, which requires a customized coil, this new approach combines a universal coil and a flexible robot to heat a broad range of complex shapes. One critical aspect is to set heating and path parameters in order to generate a target spatial and temporal temperature field. This paper proposes a numerical method combining thermal finite element analysis and a non-linear optimization algorithm to set these parameters. The temperature resulting from the electromagnetic field induced by the coil is modeled using an average heat input source to improve computation speed. Good agreement is obtained between numerical and experimental results for PWHT under laboratory conditions. | ||
| 650 | 4 | |a Local heat treatment | |
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| 650 | 4 | |a Non-linear optimization | |
| 650 | 4 | |a Finite element analysis | |
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| 650 | 4 | |a Crack repairs | |
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| 650 | 4 | |a Erosion damage repairs | |
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| 700 | 1 | |a Pham, Xuan-Tan |4 aut | |
| 700 | 1 | |a Champliaud, Henri |4 aut | |
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10.1007/s00170-015-7765-z doi (DE-627)OLC2026081832 (DE-He213)s00170-015-7765-z-p DE-627 ger DE-627 rakwb eng 670 VZ Gendron, Mathieu verfasserin aut Non-linear optimization of a new robotic induction process for local heat treatment using thermal finite element analysis 2015 Text txt rdacontent ohne Hilfsmittel zu benutzen n rdamedia Band nc rdacarrier © Springer-Verlag London 2015 Abstract Performing high-quality repair on aging hydro power equipment is a challenging issue for utilities. Weld repair deteriorates the mechanical properties of the base metal in and around the heat-affected zone. For martensitic stainless steel runners, there is no way to perform post-weld heat treatment (PWHT) on site to restore those properties without dismantling, a very expensive job for such large components, typical of power utilities. To perform in situ high-quality repairs on such components, a new robotic heat treatment process is developed. Heat is generated and controlled using a flat spiral coil mounted on a compact, portable robot and moved over the area needing heat treatment. Unlike conventional induction heating, which requires a customized coil, this new approach combines a universal coil and a flexible robot to heat a broad range of complex shapes. One critical aspect is to set heating and path parameters in order to generate a target spatial and temporal temperature field. This paper proposes a numerical method combining thermal finite element analysis and a non-linear optimization algorithm to set these parameters. The temperature resulting from the electromagnetic field induced by the coil is modeled using an average heat input source to improve computation speed. Good agreement is obtained between numerical and experimental results for PWHT under laboratory conditions. Local heat treatment Induction heating modeling Non-linear optimization Finite element analysis Robotic process Crack repairs Cavitation damage repairs Erosion damage repairs Boudreault, Éric aut Hazel, Bruce aut Pham, Xuan-Tan aut Champliaud, Henri aut Enthalten in The international journal of advanced manufacturing technology Springer London, 1985 84(2015), 5-8 vom: 08. Sept., Seite 1013-1029 (DE-627)129185299 (DE-600)52651-4 (DE-576)014456192 0268-3768 nnns volume:84 year:2015 number:5-8 day:08 month:09 pages:1013-1029 https://doi.org/10.1007/s00170-015-7765-z lizenzpflichtig Volltext GBV_USEFLAG_A SYSFLAG_A GBV_OLC SSG-OLC-TEC GBV_ILN_20 GBV_ILN_70 GBV_ILN_2018 GBV_ILN_2333 AR 84 2015 5-8 08 09 1013-1029 |
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10.1007/s00170-015-7765-z doi (DE-627)OLC2026081832 (DE-He213)s00170-015-7765-z-p DE-627 ger DE-627 rakwb eng 670 VZ Gendron, Mathieu verfasserin aut Non-linear optimization of a new robotic induction process for local heat treatment using thermal finite element analysis 2015 Text txt rdacontent ohne Hilfsmittel zu benutzen n rdamedia Band nc rdacarrier © Springer-Verlag London 2015 Abstract Performing high-quality repair on aging hydro power equipment is a challenging issue for utilities. Weld repair deteriorates the mechanical properties of the base metal in and around the heat-affected zone. For martensitic stainless steel runners, there is no way to perform post-weld heat treatment (PWHT) on site to restore those properties without dismantling, a very expensive job for such large components, typical of power utilities. To perform in situ high-quality repairs on such components, a new robotic heat treatment process is developed. Heat is generated and controlled using a flat spiral coil mounted on a compact, portable robot and moved over the area needing heat treatment. Unlike conventional induction heating, which requires a customized coil, this new approach combines a universal coil and a flexible robot to heat a broad range of complex shapes. One critical aspect is to set heating and path parameters in order to generate a target spatial and temporal temperature field. This paper proposes a numerical method combining thermal finite element analysis and a non-linear optimization algorithm to set these parameters. The temperature resulting from the electromagnetic field induced by the coil is modeled using an average heat input source to improve computation speed. Good agreement is obtained between numerical and experimental results for PWHT under laboratory conditions. Local heat treatment Induction heating modeling Non-linear optimization Finite element analysis Robotic process Crack repairs Cavitation damage repairs Erosion damage repairs Boudreault, Éric aut Hazel, Bruce aut Pham, Xuan-Tan aut Champliaud, Henri aut Enthalten in The international journal of advanced manufacturing technology Springer London, 1985 84(2015), 5-8 vom: 08. Sept., Seite 1013-1029 (DE-627)129185299 (DE-600)52651-4 (DE-576)014456192 0268-3768 nnns volume:84 year:2015 number:5-8 day:08 month:09 pages:1013-1029 https://doi.org/10.1007/s00170-015-7765-z lizenzpflichtig Volltext GBV_USEFLAG_A SYSFLAG_A GBV_OLC SSG-OLC-TEC GBV_ILN_20 GBV_ILN_70 GBV_ILN_2018 GBV_ILN_2333 AR 84 2015 5-8 08 09 1013-1029 |
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10.1007/s00170-015-7765-z doi (DE-627)OLC2026081832 (DE-He213)s00170-015-7765-z-p DE-627 ger DE-627 rakwb eng 670 VZ Gendron, Mathieu verfasserin aut Non-linear optimization of a new robotic induction process for local heat treatment using thermal finite element analysis 2015 Text txt rdacontent ohne Hilfsmittel zu benutzen n rdamedia Band nc rdacarrier © Springer-Verlag London 2015 Abstract Performing high-quality repair on aging hydro power equipment is a challenging issue for utilities. Weld repair deteriorates the mechanical properties of the base metal in and around the heat-affected zone. For martensitic stainless steel runners, there is no way to perform post-weld heat treatment (PWHT) on site to restore those properties without dismantling, a very expensive job for such large components, typical of power utilities. To perform in situ high-quality repairs on such components, a new robotic heat treatment process is developed. Heat is generated and controlled using a flat spiral coil mounted on a compact, portable robot and moved over the area needing heat treatment. Unlike conventional induction heating, which requires a customized coil, this new approach combines a universal coil and a flexible robot to heat a broad range of complex shapes. One critical aspect is to set heating and path parameters in order to generate a target spatial and temporal temperature field. This paper proposes a numerical method combining thermal finite element analysis and a non-linear optimization algorithm to set these parameters. The temperature resulting from the electromagnetic field induced by the coil is modeled using an average heat input source to improve computation speed. Good agreement is obtained between numerical and experimental results for PWHT under laboratory conditions. Local heat treatment Induction heating modeling Non-linear optimization Finite element analysis Robotic process Crack repairs Cavitation damage repairs Erosion damage repairs Boudreault, Éric aut Hazel, Bruce aut Pham, Xuan-Tan aut Champliaud, Henri aut Enthalten in The international journal of advanced manufacturing technology Springer London, 1985 84(2015), 5-8 vom: 08. Sept., Seite 1013-1029 (DE-627)129185299 (DE-600)52651-4 (DE-576)014456192 0268-3768 nnns volume:84 year:2015 number:5-8 day:08 month:09 pages:1013-1029 https://doi.org/10.1007/s00170-015-7765-z lizenzpflichtig Volltext GBV_USEFLAG_A SYSFLAG_A GBV_OLC SSG-OLC-TEC GBV_ILN_20 GBV_ILN_70 GBV_ILN_2018 GBV_ILN_2333 AR 84 2015 5-8 08 09 1013-1029 |
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10.1007/s00170-015-7765-z doi (DE-627)OLC2026081832 (DE-He213)s00170-015-7765-z-p DE-627 ger DE-627 rakwb eng 670 VZ Gendron, Mathieu verfasserin aut Non-linear optimization of a new robotic induction process for local heat treatment using thermal finite element analysis 2015 Text txt rdacontent ohne Hilfsmittel zu benutzen n rdamedia Band nc rdacarrier © Springer-Verlag London 2015 Abstract Performing high-quality repair on aging hydro power equipment is a challenging issue for utilities. Weld repair deteriorates the mechanical properties of the base metal in and around the heat-affected zone. For martensitic stainless steel runners, there is no way to perform post-weld heat treatment (PWHT) on site to restore those properties without dismantling, a very expensive job for such large components, typical of power utilities. To perform in situ high-quality repairs on such components, a new robotic heat treatment process is developed. Heat is generated and controlled using a flat spiral coil mounted on a compact, portable robot and moved over the area needing heat treatment. Unlike conventional induction heating, which requires a customized coil, this new approach combines a universal coil and a flexible robot to heat a broad range of complex shapes. One critical aspect is to set heating and path parameters in order to generate a target spatial and temporal temperature field. This paper proposes a numerical method combining thermal finite element analysis and a non-linear optimization algorithm to set these parameters. The temperature resulting from the electromagnetic field induced by the coil is modeled using an average heat input source to improve computation speed. Good agreement is obtained between numerical and experimental results for PWHT under laboratory conditions. Local heat treatment Induction heating modeling Non-linear optimization Finite element analysis Robotic process Crack repairs Cavitation damage repairs Erosion damage repairs Boudreault, Éric aut Hazel, Bruce aut Pham, Xuan-Tan aut Champliaud, Henri aut Enthalten in The international journal of advanced manufacturing technology Springer London, 1985 84(2015), 5-8 vom: 08. Sept., Seite 1013-1029 (DE-627)129185299 (DE-600)52651-4 (DE-576)014456192 0268-3768 nnns volume:84 year:2015 number:5-8 day:08 month:09 pages:1013-1029 https://doi.org/10.1007/s00170-015-7765-z lizenzpflichtig Volltext GBV_USEFLAG_A SYSFLAG_A GBV_OLC SSG-OLC-TEC GBV_ILN_20 GBV_ILN_70 GBV_ILN_2018 GBV_ILN_2333 AR 84 2015 5-8 08 09 1013-1029 |
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10.1007/s00170-015-7765-z doi (DE-627)OLC2026081832 (DE-He213)s00170-015-7765-z-p DE-627 ger DE-627 rakwb eng 670 VZ Gendron, Mathieu verfasserin aut Non-linear optimization of a new robotic induction process for local heat treatment using thermal finite element analysis 2015 Text txt rdacontent ohne Hilfsmittel zu benutzen n rdamedia Band nc rdacarrier © Springer-Verlag London 2015 Abstract Performing high-quality repair on aging hydro power equipment is a challenging issue for utilities. Weld repair deteriorates the mechanical properties of the base metal in and around the heat-affected zone. For martensitic stainless steel runners, there is no way to perform post-weld heat treatment (PWHT) on site to restore those properties without dismantling, a very expensive job for such large components, typical of power utilities. To perform in situ high-quality repairs on such components, a new robotic heat treatment process is developed. Heat is generated and controlled using a flat spiral coil mounted on a compact, portable robot and moved over the area needing heat treatment. Unlike conventional induction heating, which requires a customized coil, this new approach combines a universal coil and a flexible robot to heat a broad range of complex shapes. One critical aspect is to set heating and path parameters in order to generate a target spatial and temporal temperature field. This paper proposes a numerical method combining thermal finite element analysis and a non-linear optimization algorithm to set these parameters. The temperature resulting from the electromagnetic field induced by the coil is modeled using an average heat input source to improve computation speed. Good agreement is obtained between numerical and experimental results for PWHT under laboratory conditions. Local heat treatment Induction heating modeling Non-linear optimization Finite element analysis Robotic process Crack repairs Cavitation damage repairs Erosion damage repairs Boudreault, Éric aut Hazel, Bruce aut Pham, Xuan-Tan aut Champliaud, Henri aut Enthalten in The international journal of advanced manufacturing technology Springer London, 1985 84(2015), 5-8 vom: 08. Sept., Seite 1013-1029 (DE-627)129185299 (DE-600)52651-4 (DE-576)014456192 0268-3768 nnns volume:84 year:2015 number:5-8 day:08 month:09 pages:1013-1029 https://doi.org/10.1007/s00170-015-7765-z lizenzpflichtig Volltext GBV_USEFLAG_A SYSFLAG_A GBV_OLC SSG-OLC-TEC GBV_ILN_20 GBV_ILN_70 GBV_ILN_2018 GBV_ILN_2333 AR 84 2015 5-8 08 09 1013-1029 |
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| title_full |
Non-linear optimization of a new robotic induction process for local heat treatment using thermal finite element analysis |
| author_sort |
Gendron, Mathieu |
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The international journal of advanced manufacturing technology |
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The international journal of advanced manufacturing technology |
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eng |
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600 - Technology |
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marc |
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2015 |
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txt |
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1013 |
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Gendron, Mathieu Boudreault, Éric Hazel, Bruce Pham, Xuan-Tan Champliaud, Henri |
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84 |
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670 VZ |
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Aufsätze |
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Gendron, Mathieu |
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10.1007/s00170-015-7765-z |
| dewey-full |
670 |
| title_sort |
non-linear optimization of a new robotic induction process for local heat treatment using thermal finite element analysis |
| title_auth |
Non-linear optimization of a new robotic induction process for local heat treatment using thermal finite element analysis |
| abstract |
Abstract Performing high-quality repair on aging hydro power equipment is a challenging issue for utilities. Weld repair deteriorates the mechanical properties of the base metal in and around the heat-affected zone. For martensitic stainless steel runners, there is no way to perform post-weld heat treatment (PWHT) on site to restore those properties without dismantling, a very expensive job for such large components, typical of power utilities. To perform in situ high-quality repairs on such components, a new robotic heat treatment process is developed. Heat is generated and controlled using a flat spiral coil mounted on a compact, portable robot and moved over the area needing heat treatment. Unlike conventional induction heating, which requires a customized coil, this new approach combines a universal coil and a flexible robot to heat a broad range of complex shapes. One critical aspect is to set heating and path parameters in order to generate a target spatial and temporal temperature field. This paper proposes a numerical method combining thermal finite element analysis and a non-linear optimization algorithm to set these parameters. The temperature resulting from the electromagnetic field induced by the coil is modeled using an average heat input source to improve computation speed. Good agreement is obtained between numerical and experimental results for PWHT under laboratory conditions. © Springer-Verlag London 2015 |
| abstractGer |
Abstract Performing high-quality repair on aging hydro power equipment is a challenging issue for utilities. Weld repair deteriorates the mechanical properties of the base metal in and around the heat-affected zone. For martensitic stainless steel runners, there is no way to perform post-weld heat treatment (PWHT) on site to restore those properties without dismantling, a very expensive job for such large components, typical of power utilities. To perform in situ high-quality repairs on such components, a new robotic heat treatment process is developed. Heat is generated and controlled using a flat spiral coil mounted on a compact, portable robot and moved over the area needing heat treatment. Unlike conventional induction heating, which requires a customized coil, this new approach combines a universal coil and a flexible robot to heat a broad range of complex shapes. One critical aspect is to set heating and path parameters in order to generate a target spatial and temporal temperature field. This paper proposes a numerical method combining thermal finite element analysis and a non-linear optimization algorithm to set these parameters. The temperature resulting from the electromagnetic field induced by the coil is modeled using an average heat input source to improve computation speed. Good agreement is obtained between numerical and experimental results for PWHT under laboratory conditions. © Springer-Verlag London 2015 |
| abstract_unstemmed |
Abstract Performing high-quality repair on aging hydro power equipment is a challenging issue for utilities. Weld repair deteriorates the mechanical properties of the base metal in and around the heat-affected zone. For martensitic stainless steel runners, there is no way to perform post-weld heat treatment (PWHT) on site to restore those properties without dismantling, a very expensive job for such large components, typical of power utilities. To perform in situ high-quality repairs on such components, a new robotic heat treatment process is developed. Heat is generated and controlled using a flat spiral coil mounted on a compact, portable robot and moved over the area needing heat treatment. Unlike conventional induction heating, which requires a customized coil, this new approach combines a universal coil and a flexible robot to heat a broad range of complex shapes. One critical aspect is to set heating and path parameters in order to generate a target spatial and temporal temperature field. This paper proposes a numerical method combining thermal finite element analysis and a non-linear optimization algorithm to set these parameters. The temperature resulting from the electromagnetic field induced by the coil is modeled using an average heat input source to improve computation speed. Good agreement is obtained between numerical and experimental results for PWHT under laboratory conditions. © Springer-Verlag London 2015 |
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GBV_USEFLAG_A SYSFLAG_A GBV_OLC SSG-OLC-TEC GBV_ILN_20 GBV_ILN_70 GBV_ILN_2018 GBV_ILN_2333 |
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5-8 |
| title_short |
Non-linear optimization of a new robotic induction process for local heat treatment using thermal finite element analysis |
| url |
https://doi.org/10.1007/s00170-015-7765-z |
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| author2 |
Boudreault, Éric Hazel, Bruce Pham, Xuan-Tan Champliaud, Henri |
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Boudreault, Éric Hazel, Bruce Pham, Xuan-Tan Champliaud, Henri |
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| up_date |
2024-07-04T03:03:49.915Z |
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