A cutting force prediction dynamic model for side milling of ceramic matrix composites C/SiC based on rotary ultrasonic machining
Abstract Ceramic matrix composites, carbon fiber reinforced silicon carbide matrix (C/SiC), have significant potential in aerospace applications due to their special properties like low density, high specific strength, superior wear resistance, high temperature resistance, and having excellent struc...
Ausführliche Beschreibung
Autor*in: |
Yuan, Songmei [verfasserIn] |
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Format: |
Artikel |
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Sprache: |
Englisch |
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2015 |
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Anmerkung: |
© Springer-Verlag London 2015 |
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Übergeordnetes Werk: |
Enthalten in: The international journal of advanced manufacturing technology - Springer London, 1985, 86(2015), 1-4 vom: 28. Nov., Seite 37-48 |
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Übergeordnetes Werk: |
volume:86 ; year:2015 ; number:1-4 ; day:28 ; month:11 ; pages:37-48 |
Links: |
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DOI / URN: |
10.1007/s00170-015-8099-6 |
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Katalog-ID: |
OLC2026085978 |
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520 | |a Abstract Ceramic matrix composites, carbon fiber reinforced silicon carbide matrix (C/SiC), have significant potential in aerospace applications due to their special properties like low density, high specific strength, superior wear resistance, high temperature resistance, and having excellent structural along with tribological properties. However, the application of these composites has been hindered seriously because of their poor machining characteristics. There are many issues in machining of such composites due to inhomogeneous, anisotropic, and varying thermal properties of these composites. In this research, a dynamic cutting force model for side milling of C/SiC composites based on rotary ultrasonic machining (RUM) was developed. The cutting force was evaluated under cylindrical coordinate system and decomposed it into three meta-forces (fiber cutting force and substance cutting force which further sub-divided into ploughing force and frictional force). The experiments were conducted in two groups to determine parameters k and C0 for cutting force model. The developed cutting force model then validated through further experiments. By comparison of the experimental and simulation data of the cutting force, it was found that the errors are below 10 % in most of the sets of parameters. The variation found is due to the heterogeneity and other material properties of C/SiC composites. The relationship of cutting force and process parameters like spindle speed, feed rate, and cutting width has been investigated. The cutting width was found as the main parameter to link the cutting forces and the processing parameters together. The novel cutting force dynamic model developed in this paper is robust, and it can be applied to predict the cutting force and optimization of the process. | ||
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10.1007/s00170-015-8099-6 doi (DE-627)OLC2026085978 (DE-He213)s00170-015-8099-6-p DE-627 ger DE-627 rakwb eng 670 VZ Yuan, Songmei verfasserin aut A cutting force prediction dynamic model for side milling of ceramic matrix composites C/SiC based on rotary ultrasonic machining 2015 Text txt rdacontent ohne Hilfsmittel zu benutzen n rdamedia Band nc rdacarrier © Springer-Verlag London 2015 Abstract Ceramic matrix composites, carbon fiber reinforced silicon carbide matrix (C/SiC), have significant potential in aerospace applications due to their special properties like low density, high specific strength, superior wear resistance, high temperature resistance, and having excellent structural along with tribological properties. However, the application of these composites has been hindered seriously because of their poor machining characteristics. There are many issues in machining of such composites due to inhomogeneous, anisotropic, and varying thermal properties of these composites. In this research, a dynamic cutting force model for side milling of C/SiC composites based on rotary ultrasonic machining (RUM) was developed. The cutting force was evaluated under cylindrical coordinate system and decomposed it into three meta-forces (fiber cutting force and substance cutting force which further sub-divided into ploughing force and frictional force). The experiments were conducted in two groups to determine parameters k and C0 for cutting force model. The developed cutting force model then validated through further experiments. By comparison of the experimental and simulation data of the cutting force, it was found that the errors are below 10 % in most of the sets of parameters. The variation found is due to the heterogeneity and other material properties of C/SiC composites. The relationship of cutting force and process parameters like spindle speed, feed rate, and cutting width has been investigated. The cutting width was found as the main parameter to link the cutting forces and the processing parameters together. The novel cutting force dynamic model developed in this paper is robust, and it can be applied to predict the cutting force and optimization of the process. Cutting force model C/SiC composites Dynamic approach Side milling Rotary ultrasonic machining Machining parameters Fan, Huitao aut Amin, Muhanmmad aut Zhang, Chong aut Guo, Meng aut Enthalten in The international journal of advanced manufacturing technology Springer London, 1985 86(2015), 1-4 vom: 28. Nov., Seite 37-48 (DE-627)129185299 (DE-600)52651-4 (DE-576)014456192 0268-3768 nnns volume:86 year:2015 number:1-4 day:28 month:11 pages:37-48 https://doi.org/10.1007/s00170-015-8099-6 lizenzpflichtig Volltext GBV_USEFLAG_A SYSFLAG_A GBV_OLC SSG-OLC-TEC GBV_ILN_20 GBV_ILN_70 GBV_ILN_2018 GBV_ILN_2333 AR 86 2015 1-4 28 11 37-48 |
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10.1007/s00170-015-8099-6 doi (DE-627)OLC2026085978 (DE-He213)s00170-015-8099-6-p DE-627 ger DE-627 rakwb eng 670 VZ Yuan, Songmei verfasserin aut A cutting force prediction dynamic model for side milling of ceramic matrix composites C/SiC based on rotary ultrasonic machining 2015 Text txt rdacontent ohne Hilfsmittel zu benutzen n rdamedia Band nc rdacarrier © Springer-Verlag London 2015 Abstract Ceramic matrix composites, carbon fiber reinforced silicon carbide matrix (C/SiC), have significant potential in aerospace applications due to their special properties like low density, high specific strength, superior wear resistance, high temperature resistance, and having excellent structural along with tribological properties. However, the application of these composites has been hindered seriously because of their poor machining characteristics. There are many issues in machining of such composites due to inhomogeneous, anisotropic, and varying thermal properties of these composites. In this research, a dynamic cutting force model for side milling of C/SiC composites based on rotary ultrasonic machining (RUM) was developed. The cutting force was evaluated under cylindrical coordinate system and decomposed it into three meta-forces (fiber cutting force and substance cutting force which further sub-divided into ploughing force and frictional force). The experiments were conducted in two groups to determine parameters k and C0 for cutting force model. The developed cutting force model then validated through further experiments. By comparison of the experimental and simulation data of the cutting force, it was found that the errors are below 10 % in most of the sets of parameters. The variation found is due to the heterogeneity and other material properties of C/SiC composites. The relationship of cutting force and process parameters like spindle speed, feed rate, and cutting width has been investigated. The cutting width was found as the main parameter to link the cutting forces and the processing parameters together. The novel cutting force dynamic model developed in this paper is robust, and it can be applied to predict the cutting force and optimization of the process. Cutting force model C/SiC composites Dynamic approach Side milling Rotary ultrasonic machining Machining parameters Fan, Huitao aut Amin, Muhanmmad aut Zhang, Chong aut Guo, Meng aut Enthalten in The international journal of advanced manufacturing technology Springer London, 1985 86(2015), 1-4 vom: 28. Nov., Seite 37-48 (DE-627)129185299 (DE-600)52651-4 (DE-576)014456192 0268-3768 nnns volume:86 year:2015 number:1-4 day:28 month:11 pages:37-48 https://doi.org/10.1007/s00170-015-8099-6 lizenzpflichtig Volltext GBV_USEFLAG_A SYSFLAG_A GBV_OLC SSG-OLC-TEC GBV_ILN_20 GBV_ILN_70 GBV_ILN_2018 GBV_ILN_2333 AR 86 2015 1-4 28 11 37-48 |
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10.1007/s00170-015-8099-6 doi (DE-627)OLC2026085978 (DE-He213)s00170-015-8099-6-p DE-627 ger DE-627 rakwb eng 670 VZ Yuan, Songmei verfasserin aut A cutting force prediction dynamic model for side milling of ceramic matrix composites C/SiC based on rotary ultrasonic machining 2015 Text txt rdacontent ohne Hilfsmittel zu benutzen n rdamedia Band nc rdacarrier © Springer-Verlag London 2015 Abstract Ceramic matrix composites, carbon fiber reinforced silicon carbide matrix (C/SiC), have significant potential in aerospace applications due to their special properties like low density, high specific strength, superior wear resistance, high temperature resistance, and having excellent structural along with tribological properties. However, the application of these composites has been hindered seriously because of their poor machining characteristics. There are many issues in machining of such composites due to inhomogeneous, anisotropic, and varying thermal properties of these composites. In this research, a dynamic cutting force model for side milling of C/SiC composites based on rotary ultrasonic machining (RUM) was developed. The cutting force was evaluated under cylindrical coordinate system and decomposed it into three meta-forces (fiber cutting force and substance cutting force which further sub-divided into ploughing force and frictional force). The experiments were conducted in two groups to determine parameters k and C0 for cutting force model. The developed cutting force model then validated through further experiments. By comparison of the experimental and simulation data of the cutting force, it was found that the errors are below 10 % in most of the sets of parameters. The variation found is due to the heterogeneity and other material properties of C/SiC composites. The relationship of cutting force and process parameters like spindle speed, feed rate, and cutting width has been investigated. The cutting width was found as the main parameter to link the cutting forces and the processing parameters together. The novel cutting force dynamic model developed in this paper is robust, and it can be applied to predict the cutting force and optimization of the process. Cutting force model C/SiC composites Dynamic approach Side milling Rotary ultrasonic machining Machining parameters Fan, Huitao aut Amin, Muhanmmad aut Zhang, Chong aut Guo, Meng aut Enthalten in The international journal of advanced manufacturing technology Springer London, 1985 86(2015), 1-4 vom: 28. Nov., Seite 37-48 (DE-627)129185299 (DE-600)52651-4 (DE-576)014456192 0268-3768 nnns volume:86 year:2015 number:1-4 day:28 month:11 pages:37-48 https://doi.org/10.1007/s00170-015-8099-6 lizenzpflichtig Volltext GBV_USEFLAG_A SYSFLAG_A GBV_OLC SSG-OLC-TEC GBV_ILN_20 GBV_ILN_70 GBV_ILN_2018 GBV_ILN_2333 AR 86 2015 1-4 28 11 37-48 |
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10.1007/s00170-015-8099-6 doi (DE-627)OLC2026085978 (DE-He213)s00170-015-8099-6-p DE-627 ger DE-627 rakwb eng 670 VZ Yuan, Songmei verfasserin aut A cutting force prediction dynamic model for side milling of ceramic matrix composites C/SiC based on rotary ultrasonic machining 2015 Text txt rdacontent ohne Hilfsmittel zu benutzen n rdamedia Band nc rdacarrier © Springer-Verlag London 2015 Abstract Ceramic matrix composites, carbon fiber reinforced silicon carbide matrix (C/SiC), have significant potential in aerospace applications due to their special properties like low density, high specific strength, superior wear resistance, high temperature resistance, and having excellent structural along with tribological properties. However, the application of these composites has been hindered seriously because of their poor machining characteristics. There are many issues in machining of such composites due to inhomogeneous, anisotropic, and varying thermal properties of these composites. In this research, a dynamic cutting force model for side milling of C/SiC composites based on rotary ultrasonic machining (RUM) was developed. The cutting force was evaluated under cylindrical coordinate system and decomposed it into three meta-forces (fiber cutting force and substance cutting force which further sub-divided into ploughing force and frictional force). The experiments were conducted in two groups to determine parameters k and C0 for cutting force model. The developed cutting force model then validated through further experiments. By comparison of the experimental and simulation data of the cutting force, it was found that the errors are below 10 % in most of the sets of parameters. The variation found is due to the heterogeneity and other material properties of C/SiC composites. The relationship of cutting force and process parameters like spindle speed, feed rate, and cutting width has been investigated. The cutting width was found as the main parameter to link the cutting forces and the processing parameters together. The novel cutting force dynamic model developed in this paper is robust, and it can be applied to predict the cutting force and optimization of the process. Cutting force model C/SiC composites Dynamic approach Side milling Rotary ultrasonic machining Machining parameters Fan, Huitao aut Amin, Muhanmmad aut Zhang, Chong aut Guo, Meng aut Enthalten in The international journal of advanced manufacturing technology Springer London, 1985 86(2015), 1-4 vom: 28. Nov., Seite 37-48 (DE-627)129185299 (DE-600)52651-4 (DE-576)014456192 0268-3768 nnns volume:86 year:2015 number:1-4 day:28 month:11 pages:37-48 https://doi.org/10.1007/s00170-015-8099-6 lizenzpflichtig Volltext GBV_USEFLAG_A SYSFLAG_A GBV_OLC SSG-OLC-TEC GBV_ILN_20 GBV_ILN_70 GBV_ILN_2018 GBV_ILN_2333 AR 86 2015 1-4 28 11 37-48 |
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10.1007/s00170-015-8099-6 doi (DE-627)OLC2026085978 (DE-He213)s00170-015-8099-6-p DE-627 ger DE-627 rakwb eng 670 VZ Yuan, Songmei verfasserin aut A cutting force prediction dynamic model for side milling of ceramic matrix composites C/SiC based on rotary ultrasonic machining 2015 Text txt rdacontent ohne Hilfsmittel zu benutzen n rdamedia Band nc rdacarrier © Springer-Verlag London 2015 Abstract Ceramic matrix composites, carbon fiber reinforced silicon carbide matrix (C/SiC), have significant potential in aerospace applications due to their special properties like low density, high specific strength, superior wear resistance, high temperature resistance, and having excellent structural along with tribological properties. However, the application of these composites has been hindered seriously because of their poor machining characteristics. There are many issues in machining of such composites due to inhomogeneous, anisotropic, and varying thermal properties of these composites. In this research, a dynamic cutting force model for side milling of C/SiC composites based on rotary ultrasonic machining (RUM) was developed. The cutting force was evaluated under cylindrical coordinate system and decomposed it into three meta-forces (fiber cutting force and substance cutting force which further sub-divided into ploughing force and frictional force). The experiments were conducted in two groups to determine parameters k and C0 for cutting force model. The developed cutting force model then validated through further experiments. By comparison of the experimental and simulation data of the cutting force, it was found that the errors are below 10 % in most of the sets of parameters. The variation found is due to the heterogeneity and other material properties of C/SiC composites. The relationship of cutting force and process parameters like spindle speed, feed rate, and cutting width has been investigated. The cutting width was found as the main parameter to link the cutting forces and the processing parameters together. The novel cutting force dynamic model developed in this paper is robust, and it can be applied to predict the cutting force and optimization of the process. Cutting force model C/SiC composites Dynamic approach Side milling Rotary ultrasonic machining Machining parameters Fan, Huitao aut Amin, Muhanmmad aut Zhang, Chong aut Guo, Meng aut Enthalten in The international journal of advanced manufacturing technology Springer London, 1985 86(2015), 1-4 vom: 28. Nov., Seite 37-48 (DE-627)129185299 (DE-600)52651-4 (DE-576)014456192 0268-3768 nnns volume:86 year:2015 number:1-4 day:28 month:11 pages:37-48 https://doi.org/10.1007/s00170-015-8099-6 lizenzpflichtig Volltext GBV_USEFLAG_A SYSFLAG_A GBV_OLC SSG-OLC-TEC GBV_ILN_20 GBV_ILN_70 GBV_ILN_2018 GBV_ILN_2333 AR 86 2015 1-4 28 11 37-48 |
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A cutting force prediction dynamic model for side milling of ceramic matrix composites C/SiC based on rotary ultrasonic machining |
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A cutting force prediction dynamic model for side milling of ceramic matrix composites C/SiC based on rotary ultrasonic machining |
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Yuan, Songmei |
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The international journal of advanced manufacturing technology |
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The international journal of advanced manufacturing technology |
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2015 |
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Yuan, Songmei Fan, Huitao Amin, Muhanmmad Zhang, Chong Guo, Meng |
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Yuan, Songmei |
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10.1007/s00170-015-8099-6 |
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670 |
title_sort |
a cutting force prediction dynamic model for side milling of ceramic matrix composites c/sic based on rotary ultrasonic machining |
title_auth |
A cutting force prediction dynamic model for side milling of ceramic matrix composites C/SiC based on rotary ultrasonic machining |
abstract |
Abstract Ceramic matrix composites, carbon fiber reinforced silicon carbide matrix (C/SiC), have significant potential in aerospace applications due to their special properties like low density, high specific strength, superior wear resistance, high temperature resistance, and having excellent structural along with tribological properties. However, the application of these composites has been hindered seriously because of their poor machining characteristics. There are many issues in machining of such composites due to inhomogeneous, anisotropic, and varying thermal properties of these composites. In this research, a dynamic cutting force model for side milling of C/SiC composites based on rotary ultrasonic machining (RUM) was developed. The cutting force was evaluated under cylindrical coordinate system and decomposed it into three meta-forces (fiber cutting force and substance cutting force which further sub-divided into ploughing force and frictional force). The experiments were conducted in two groups to determine parameters k and C0 for cutting force model. The developed cutting force model then validated through further experiments. By comparison of the experimental and simulation data of the cutting force, it was found that the errors are below 10 % in most of the sets of parameters. The variation found is due to the heterogeneity and other material properties of C/SiC composites. The relationship of cutting force and process parameters like spindle speed, feed rate, and cutting width has been investigated. The cutting width was found as the main parameter to link the cutting forces and the processing parameters together. The novel cutting force dynamic model developed in this paper is robust, and it can be applied to predict the cutting force and optimization of the process. © Springer-Verlag London 2015 |
abstractGer |
Abstract Ceramic matrix composites, carbon fiber reinforced silicon carbide matrix (C/SiC), have significant potential in aerospace applications due to their special properties like low density, high specific strength, superior wear resistance, high temperature resistance, and having excellent structural along with tribological properties. However, the application of these composites has been hindered seriously because of their poor machining characteristics. There are many issues in machining of such composites due to inhomogeneous, anisotropic, and varying thermal properties of these composites. In this research, a dynamic cutting force model for side milling of C/SiC composites based on rotary ultrasonic machining (RUM) was developed. The cutting force was evaluated under cylindrical coordinate system and decomposed it into three meta-forces (fiber cutting force and substance cutting force which further sub-divided into ploughing force and frictional force). The experiments were conducted in two groups to determine parameters k and C0 for cutting force model. The developed cutting force model then validated through further experiments. By comparison of the experimental and simulation data of the cutting force, it was found that the errors are below 10 % in most of the sets of parameters. The variation found is due to the heterogeneity and other material properties of C/SiC composites. The relationship of cutting force and process parameters like spindle speed, feed rate, and cutting width has been investigated. The cutting width was found as the main parameter to link the cutting forces and the processing parameters together. The novel cutting force dynamic model developed in this paper is robust, and it can be applied to predict the cutting force and optimization of the process. © Springer-Verlag London 2015 |
abstract_unstemmed |
Abstract Ceramic matrix composites, carbon fiber reinforced silicon carbide matrix (C/SiC), have significant potential in aerospace applications due to their special properties like low density, high specific strength, superior wear resistance, high temperature resistance, and having excellent structural along with tribological properties. However, the application of these composites has been hindered seriously because of their poor machining characteristics. There are many issues in machining of such composites due to inhomogeneous, anisotropic, and varying thermal properties of these composites. In this research, a dynamic cutting force model for side milling of C/SiC composites based on rotary ultrasonic machining (RUM) was developed. The cutting force was evaluated under cylindrical coordinate system and decomposed it into three meta-forces (fiber cutting force and substance cutting force which further sub-divided into ploughing force and frictional force). The experiments were conducted in two groups to determine parameters k and C0 for cutting force model. The developed cutting force model then validated through further experiments. By comparison of the experimental and simulation data of the cutting force, it was found that the errors are below 10 % in most of the sets of parameters. The variation found is due to the heterogeneity and other material properties of C/SiC composites. The relationship of cutting force and process parameters like spindle speed, feed rate, and cutting width has been investigated. The cutting width was found as the main parameter to link the cutting forces and the processing parameters together. The novel cutting force dynamic model developed in this paper is robust, and it can be applied to predict the cutting force and optimization of the process. © Springer-Verlag London 2015 |
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title_short |
A cutting force prediction dynamic model for side milling of ceramic matrix composites C/SiC based on rotary ultrasonic machining |
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https://doi.org/10.1007/s00170-015-8099-6 |
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Fan, Huitao Amin, Muhanmmad Zhang, Chong Guo, Meng |
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