Geometrical simulation and analysis of ball-end milling surface topography
Abstract Ball-end milling cutter has a strong adaptability and widely used in machining complex surface of parts. However, the geometry of ball-end milling cutter tooth is complex, and contact points between cutter tooth and part are varying constantly during milling process, which lead that it is d...
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Gespeichert in:
| Autor*in: |
Shujuan, Li [verfasserIn] |
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| Format: |
Artikel |
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| Sprache: |
Englisch |
| Erschienen: |
2019 |
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| Schlagwörter: |
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| Anmerkung: |
© Springer-Verlag London Ltd., part of Springer Nature 2019 |
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| Übergeordnetes Werk: |
Enthalten in: The international journal of advanced manufacturing technology - Springer London, 1985, 102(2019), 5-8 vom: 15. Jan., Seite 1885-1900 |
|---|---|
| Übergeordnetes Werk: |
volume:102 ; year:2019 ; number:5-8 ; day:15 ; month:01 ; pages:1885-1900 |
| Links: |
|---|
| DOI / URN: |
10.1007/s00170-018-03217-5 |
|---|
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OLC2026135630 |
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| 520 | |a Abstract Ball-end milling cutter has a strong adaptability and widely used in machining complex surface of parts. However, the geometry of ball-end milling cutter tooth is complex, and contact points between cutter tooth and part are varying constantly during milling process, which lead that it is difficult to study the surface topography by the traditional experimental method. Based on the time-step method, this paper proposes an improved Z-MAP algorithm to simulate the part surface topography after ball-end milling. On the basis of the cutter tooth movement equation established by homogeneous matrix transformation, the improved Z-MAP algorithm combines servo rectangular encirclement and the angle summation method to quickly obtain the instantaneous swept points that belong to the part, and introduce Newton iterative method to calculate the height of swept points. Comparing to traditional Z-MAP algorithm which discrete segments of cutter tooth can only sweep one discrete point of part during a unit time step, the proposed algorithm need not to disperse cutter tooth, accomplishes higher precision and efficiency. The influence of processing parameters, such as step over, feed per tooth, cutter posture, and cutter tooth initial phase angle difference, upon the surface topography and roughness are analyzed. The experiments are conducted to validate the availability of the proposed algorithm, and the results show that surface topographies simulated by the improved Z-MAP algorithm have a higher consistency with the experiments and costs less time than by the traditional Z-MAP algorithm under the same simulation conditions. Therefore, the proposed algorithm is effective for simulating the machined surface quality in practical production and rational selection of machining parameters. | ||
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| 650 | 4 | |a Surface topography | |
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| 700 | 1 | |a Li, Pengyang |4 aut | |
| 700 | 1 | |a Yang, Zhenchao |4 aut | |
| 700 | 1 | |a Landers, Robert G. |4 aut | |
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10.1007/s00170-018-03217-5 doi (DE-627)OLC2026135630 (DE-He213)s00170-018-03217-5-p DE-627 ger DE-627 rakwb eng 670 VZ Shujuan, Li verfasserin aut Geometrical simulation and analysis of ball-end milling surface topography 2019 Text txt rdacontent ohne Hilfsmittel zu benutzen n rdamedia Band nc rdacarrier © Springer-Verlag London Ltd., part of Springer Nature 2019 Abstract Ball-end milling cutter has a strong adaptability and widely used in machining complex surface of parts. However, the geometry of ball-end milling cutter tooth is complex, and contact points between cutter tooth and part are varying constantly during milling process, which lead that it is difficult to study the surface topography by the traditional experimental method. Based on the time-step method, this paper proposes an improved Z-MAP algorithm to simulate the part surface topography after ball-end milling. On the basis of the cutter tooth movement equation established by homogeneous matrix transformation, the improved Z-MAP algorithm combines servo rectangular encirclement and the angle summation method to quickly obtain the instantaneous swept points that belong to the part, and introduce Newton iterative method to calculate the height of swept points. Comparing to traditional Z-MAP algorithm which discrete segments of cutter tooth can only sweep one discrete point of part during a unit time step, the proposed algorithm need not to disperse cutter tooth, accomplishes higher precision and efficiency. The influence of processing parameters, such as step over, feed per tooth, cutter posture, and cutter tooth initial phase angle difference, upon the surface topography and roughness are analyzed. The experiments are conducted to validate the availability of the proposed algorithm, and the results show that surface topographies simulated by the improved Z-MAP algorithm have a higher consistency with the experiments and costs less time than by the traditional Z-MAP algorithm under the same simulation conditions. Therefore, the proposed algorithm is effective for simulating the machined surface quality in practical production and rational selection of machining parameters. Ball-end milling Surface topography Improved Z-MAP algorithm Simulation analysis Dong, Yongheng aut Li, Yan aut Li, Pengyang aut Yang, Zhenchao aut Landers, Robert G. aut Enthalten in The international journal of advanced manufacturing technology Springer London, 1985 102(2019), 5-8 vom: 15. Jan., Seite 1885-1900 (DE-627)129185299 (DE-600)52651-4 (DE-576)014456192 0268-3768 nnns volume:102 year:2019 number:5-8 day:15 month:01 pages:1885-1900 https://doi.org/10.1007/s00170-018-03217-5 lizenzpflichtig Volltext GBV_USEFLAG_A SYSFLAG_A GBV_OLC SSG-OLC-TEC GBV_ILN_70 GBV_ILN_2018 GBV_ILN_2333 AR 102 2019 5-8 15 01 1885-1900 |
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10.1007/s00170-018-03217-5 doi (DE-627)OLC2026135630 (DE-He213)s00170-018-03217-5-p DE-627 ger DE-627 rakwb eng 670 VZ Shujuan, Li verfasserin aut Geometrical simulation and analysis of ball-end milling surface topography 2019 Text txt rdacontent ohne Hilfsmittel zu benutzen n rdamedia Band nc rdacarrier © Springer-Verlag London Ltd., part of Springer Nature 2019 Abstract Ball-end milling cutter has a strong adaptability and widely used in machining complex surface of parts. However, the geometry of ball-end milling cutter tooth is complex, and contact points between cutter tooth and part are varying constantly during milling process, which lead that it is difficult to study the surface topography by the traditional experimental method. Based on the time-step method, this paper proposes an improved Z-MAP algorithm to simulate the part surface topography after ball-end milling. On the basis of the cutter tooth movement equation established by homogeneous matrix transformation, the improved Z-MAP algorithm combines servo rectangular encirclement and the angle summation method to quickly obtain the instantaneous swept points that belong to the part, and introduce Newton iterative method to calculate the height of swept points. Comparing to traditional Z-MAP algorithm which discrete segments of cutter tooth can only sweep one discrete point of part during a unit time step, the proposed algorithm need not to disperse cutter tooth, accomplishes higher precision and efficiency. The influence of processing parameters, such as step over, feed per tooth, cutter posture, and cutter tooth initial phase angle difference, upon the surface topography and roughness are analyzed. The experiments are conducted to validate the availability of the proposed algorithm, and the results show that surface topographies simulated by the improved Z-MAP algorithm have a higher consistency with the experiments and costs less time than by the traditional Z-MAP algorithm under the same simulation conditions. Therefore, the proposed algorithm is effective for simulating the machined surface quality in practical production and rational selection of machining parameters. Ball-end milling Surface topography Improved Z-MAP algorithm Simulation analysis Dong, Yongheng aut Li, Yan aut Li, Pengyang aut Yang, Zhenchao aut Landers, Robert G. aut Enthalten in The international journal of advanced manufacturing technology Springer London, 1985 102(2019), 5-8 vom: 15. Jan., Seite 1885-1900 (DE-627)129185299 (DE-600)52651-4 (DE-576)014456192 0268-3768 nnns volume:102 year:2019 number:5-8 day:15 month:01 pages:1885-1900 https://doi.org/10.1007/s00170-018-03217-5 lizenzpflichtig Volltext GBV_USEFLAG_A SYSFLAG_A GBV_OLC SSG-OLC-TEC GBV_ILN_70 GBV_ILN_2018 GBV_ILN_2333 AR 102 2019 5-8 15 01 1885-1900 |
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10.1007/s00170-018-03217-5 doi (DE-627)OLC2026135630 (DE-He213)s00170-018-03217-5-p DE-627 ger DE-627 rakwb eng 670 VZ Shujuan, Li verfasserin aut Geometrical simulation and analysis of ball-end milling surface topography 2019 Text txt rdacontent ohne Hilfsmittel zu benutzen n rdamedia Band nc rdacarrier © Springer-Verlag London Ltd., part of Springer Nature 2019 Abstract Ball-end milling cutter has a strong adaptability and widely used in machining complex surface of parts. However, the geometry of ball-end milling cutter tooth is complex, and contact points between cutter tooth and part are varying constantly during milling process, which lead that it is difficult to study the surface topography by the traditional experimental method. Based on the time-step method, this paper proposes an improved Z-MAP algorithm to simulate the part surface topography after ball-end milling. On the basis of the cutter tooth movement equation established by homogeneous matrix transformation, the improved Z-MAP algorithm combines servo rectangular encirclement and the angle summation method to quickly obtain the instantaneous swept points that belong to the part, and introduce Newton iterative method to calculate the height of swept points. Comparing to traditional Z-MAP algorithm which discrete segments of cutter tooth can only sweep one discrete point of part during a unit time step, the proposed algorithm need not to disperse cutter tooth, accomplishes higher precision and efficiency. The influence of processing parameters, such as step over, feed per tooth, cutter posture, and cutter tooth initial phase angle difference, upon the surface topography and roughness are analyzed. The experiments are conducted to validate the availability of the proposed algorithm, and the results show that surface topographies simulated by the improved Z-MAP algorithm have a higher consistency with the experiments and costs less time than by the traditional Z-MAP algorithm under the same simulation conditions. Therefore, the proposed algorithm is effective for simulating the machined surface quality in practical production and rational selection of machining parameters. Ball-end milling Surface topography Improved Z-MAP algorithm Simulation analysis Dong, Yongheng aut Li, Yan aut Li, Pengyang aut Yang, Zhenchao aut Landers, Robert G. aut Enthalten in The international journal of advanced manufacturing technology Springer London, 1985 102(2019), 5-8 vom: 15. Jan., Seite 1885-1900 (DE-627)129185299 (DE-600)52651-4 (DE-576)014456192 0268-3768 nnns volume:102 year:2019 number:5-8 day:15 month:01 pages:1885-1900 https://doi.org/10.1007/s00170-018-03217-5 lizenzpflichtig Volltext GBV_USEFLAG_A SYSFLAG_A GBV_OLC SSG-OLC-TEC GBV_ILN_70 GBV_ILN_2018 GBV_ILN_2333 AR 102 2019 5-8 15 01 1885-1900 |
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10.1007/s00170-018-03217-5 doi (DE-627)OLC2026135630 (DE-He213)s00170-018-03217-5-p DE-627 ger DE-627 rakwb eng 670 VZ Shujuan, Li verfasserin aut Geometrical simulation and analysis of ball-end milling surface topography 2019 Text txt rdacontent ohne Hilfsmittel zu benutzen n rdamedia Band nc rdacarrier © Springer-Verlag London Ltd., part of Springer Nature 2019 Abstract Ball-end milling cutter has a strong adaptability and widely used in machining complex surface of parts. However, the geometry of ball-end milling cutter tooth is complex, and contact points between cutter tooth and part are varying constantly during milling process, which lead that it is difficult to study the surface topography by the traditional experimental method. Based on the time-step method, this paper proposes an improved Z-MAP algorithm to simulate the part surface topography after ball-end milling. On the basis of the cutter tooth movement equation established by homogeneous matrix transformation, the improved Z-MAP algorithm combines servo rectangular encirclement and the angle summation method to quickly obtain the instantaneous swept points that belong to the part, and introduce Newton iterative method to calculate the height of swept points. Comparing to traditional Z-MAP algorithm which discrete segments of cutter tooth can only sweep one discrete point of part during a unit time step, the proposed algorithm need not to disperse cutter tooth, accomplishes higher precision and efficiency. The influence of processing parameters, such as step over, feed per tooth, cutter posture, and cutter tooth initial phase angle difference, upon the surface topography and roughness are analyzed. The experiments are conducted to validate the availability of the proposed algorithm, and the results show that surface topographies simulated by the improved Z-MAP algorithm have a higher consistency with the experiments and costs less time than by the traditional Z-MAP algorithm under the same simulation conditions. Therefore, the proposed algorithm is effective for simulating the machined surface quality in practical production and rational selection of machining parameters. Ball-end milling Surface topography Improved Z-MAP algorithm Simulation analysis Dong, Yongheng aut Li, Yan aut Li, Pengyang aut Yang, Zhenchao aut Landers, Robert G. aut Enthalten in The international journal of advanced manufacturing technology Springer London, 1985 102(2019), 5-8 vom: 15. Jan., Seite 1885-1900 (DE-627)129185299 (DE-600)52651-4 (DE-576)014456192 0268-3768 nnns volume:102 year:2019 number:5-8 day:15 month:01 pages:1885-1900 https://doi.org/10.1007/s00170-018-03217-5 lizenzpflichtig Volltext GBV_USEFLAG_A SYSFLAG_A GBV_OLC SSG-OLC-TEC GBV_ILN_70 GBV_ILN_2018 GBV_ILN_2333 AR 102 2019 5-8 15 01 1885-1900 |
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Geometrical simulation and analysis of ball-end milling surface topography |
| author_sort |
Shujuan, Li |
| journal |
The international journal of advanced manufacturing technology |
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The international journal of advanced manufacturing technology |
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eng |
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600 - Technology |
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marc |
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2019 |
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txt |
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1885 |
| author_browse |
Shujuan, Li Dong, Yongheng Li, Yan Li, Pengyang Yang, Zhenchao Landers, Robert G. |
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102 |
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670 VZ |
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Aufsätze |
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Shujuan, Li |
| doi_str_mv |
10.1007/s00170-018-03217-5 |
| dewey-full |
670 |
| title_sort |
geometrical simulation and analysis of ball-end milling surface topography |
| title_auth |
Geometrical simulation and analysis of ball-end milling surface topography |
| abstract |
Abstract Ball-end milling cutter has a strong adaptability and widely used in machining complex surface of parts. However, the geometry of ball-end milling cutter tooth is complex, and contact points between cutter tooth and part are varying constantly during milling process, which lead that it is difficult to study the surface topography by the traditional experimental method. Based on the time-step method, this paper proposes an improved Z-MAP algorithm to simulate the part surface topography after ball-end milling. On the basis of the cutter tooth movement equation established by homogeneous matrix transformation, the improved Z-MAP algorithm combines servo rectangular encirclement and the angle summation method to quickly obtain the instantaneous swept points that belong to the part, and introduce Newton iterative method to calculate the height of swept points. Comparing to traditional Z-MAP algorithm which discrete segments of cutter tooth can only sweep one discrete point of part during a unit time step, the proposed algorithm need not to disperse cutter tooth, accomplishes higher precision and efficiency. The influence of processing parameters, such as step over, feed per tooth, cutter posture, and cutter tooth initial phase angle difference, upon the surface topography and roughness are analyzed. The experiments are conducted to validate the availability of the proposed algorithm, and the results show that surface topographies simulated by the improved Z-MAP algorithm have a higher consistency with the experiments and costs less time than by the traditional Z-MAP algorithm under the same simulation conditions. Therefore, the proposed algorithm is effective for simulating the machined surface quality in practical production and rational selection of machining parameters. © Springer-Verlag London Ltd., part of Springer Nature 2019 |
| abstractGer |
Abstract Ball-end milling cutter has a strong adaptability and widely used in machining complex surface of parts. However, the geometry of ball-end milling cutter tooth is complex, and contact points between cutter tooth and part are varying constantly during milling process, which lead that it is difficult to study the surface topography by the traditional experimental method. Based on the time-step method, this paper proposes an improved Z-MAP algorithm to simulate the part surface topography after ball-end milling. On the basis of the cutter tooth movement equation established by homogeneous matrix transformation, the improved Z-MAP algorithm combines servo rectangular encirclement and the angle summation method to quickly obtain the instantaneous swept points that belong to the part, and introduce Newton iterative method to calculate the height of swept points. Comparing to traditional Z-MAP algorithm which discrete segments of cutter tooth can only sweep one discrete point of part during a unit time step, the proposed algorithm need not to disperse cutter tooth, accomplishes higher precision and efficiency. The influence of processing parameters, such as step over, feed per tooth, cutter posture, and cutter tooth initial phase angle difference, upon the surface topography and roughness are analyzed. The experiments are conducted to validate the availability of the proposed algorithm, and the results show that surface topographies simulated by the improved Z-MAP algorithm have a higher consistency with the experiments and costs less time than by the traditional Z-MAP algorithm under the same simulation conditions. Therefore, the proposed algorithm is effective for simulating the machined surface quality in practical production and rational selection of machining parameters. © Springer-Verlag London Ltd., part of Springer Nature 2019 |
| abstract_unstemmed |
Abstract Ball-end milling cutter has a strong adaptability and widely used in machining complex surface of parts. However, the geometry of ball-end milling cutter tooth is complex, and contact points between cutter tooth and part are varying constantly during milling process, which lead that it is difficult to study the surface topography by the traditional experimental method. Based on the time-step method, this paper proposes an improved Z-MAP algorithm to simulate the part surface topography after ball-end milling. On the basis of the cutter tooth movement equation established by homogeneous matrix transformation, the improved Z-MAP algorithm combines servo rectangular encirclement and the angle summation method to quickly obtain the instantaneous swept points that belong to the part, and introduce Newton iterative method to calculate the height of swept points. Comparing to traditional Z-MAP algorithm which discrete segments of cutter tooth can only sweep one discrete point of part during a unit time step, the proposed algorithm need not to disperse cutter tooth, accomplishes higher precision and efficiency. The influence of processing parameters, such as step over, feed per tooth, cutter posture, and cutter tooth initial phase angle difference, upon the surface topography and roughness are analyzed. The experiments are conducted to validate the availability of the proposed algorithm, and the results show that surface topographies simulated by the improved Z-MAP algorithm have a higher consistency with the experiments and costs less time than by the traditional Z-MAP algorithm under the same simulation conditions. Therefore, the proposed algorithm is effective for simulating the machined surface quality in practical production and rational selection of machining parameters. © Springer-Verlag London Ltd., part of Springer Nature 2019 |
| collection_details |
GBV_USEFLAG_A SYSFLAG_A GBV_OLC SSG-OLC-TEC GBV_ILN_70 GBV_ILN_2018 GBV_ILN_2333 |
| container_issue |
5-8 |
| title_short |
Geometrical simulation and analysis of ball-end milling surface topography |
| url |
https://doi.org/10.1007/s00170-018-03217-5 |
| remote_bool |
false |
| author2 |
Dong, Yongheng Li, Yan Li, Pengyang Yang, Zhenchao Landers, Robert G. |
| author2Str |
Dong, Yongheng Li, Yan Li, Pengyang Yang, Zhenchao Landers, Robert G. |
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| doi_str |
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| up_date |
2024-07-04T03:12:02.758Z |
| _version_ |
1803616489587081216 |
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