Mathematical modeling and experimental studies on axial drilling load for rotary ultrasonic drilling of C/SiC composites
Abstract Ceramic matrix composites of type C/SiC have great potential in space applications because of their superior properties such as low density, high wear resistance, and high-temperature resistance. However, due to their heterogeneous, anisotropic, and unstable thermal properties, the machinin...
Ausführliche Beschreibung
Autor*in: |
Islam, Shafiul [verfasserIn] |
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Format: |
Artikel |
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Sprache: |
Englisch |
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2020 |
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Anmerkung: |
© Springer-Verlag London Ltd., part of Springer Nature 2020 |
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Übergeordnetes Werk: |
Enthalten in: The international journal of advanced manufacturing technology - Springer London, 1985, 107(2020), 3-4 vom: 26. Feb., Seite 1309-1326 |
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Übergeordnetes Werk: |
volume:107 ; year:2020 ; number:3-4 ; day:26 ; month:02 ; pages:1309-1326 |
Links: |
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DOI / URN: |
10.1007/s00170-020-05052-z |
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Katalog-ID: |
OLC2026154155 |
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520 | |a Abstract Ceramic matrix composites of type C/SiC have great potential in space applications because of their superior properties such as low density, high wear resistance, and high-temperature resistance. However, due to their heterogeneous, anisotropic, and unstable thermal properties, the machining is still challenging to achieve desired efficiency and quality. For advanced materials, rotary ultrasonic machining (RUM) is considered as a highly efficient technology. Predicting mechanical load in RUM can help to optimize input variables and reduce processing defects in composites. In this research, a mathematical axial drilling load (force and torque) model has been developed based on the indentation fracture theory of material removal mechanism considering penetration trajectory and energy conservation theorem for rotary ultrasonic drilling (RUD) of C/SiC. Experiments were conducted on C/SiC composites to validate the model, and experimental results agreed well with model predictions with less than 14% (force) and 10% (torque) error. Therefore, this theoretical model can be effectively applied to predict axial drilling load during RUD of C/SiC. The relationships of axial drilling force and torque with machining process parameters, including spindle speed, feed rate, and ultrasonic power, were investigated. A specific range of experiments was carried out to demonstrate the benefit of ultrasonic vibration in RUD over conventional drilling (CD) on mechanical load for a designed drilling tool. It was noticed that RUD outperformed CD with a maximum of 38.11% and 34.30% in axial drilling force and torque reduction, respectively. The influence of drilling tool flute length on drilling performance was also elucidated based on a set of experiments using several designed drilling tools. | ||
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10.1007/s00170-020-05052-z doi (DE-627)OLC2026154155 (DE-He213)s00170-020-05052-z-p DE-627 ger DE-627 rakwb eng 670 VZ Islam, Shafiul verfasserin aut Mathematical modeling and experimental studies on axial drilling load for rotary ultrasonic drilling of C/SiC composites 2020 Text txt rdacontent ohne Hilfsmittel zu benutzen n rdamedia Band nc rdacarrier © Springer-Verlag London Ltd., part of Springer Nature 2020 Abstract Ceramic matrix composites of type C/SiC have great potential in space applications because of their superior properties such as low density, high wear resistance, and high-temperature resistance. However, due to their heterogeneous, anisotropic, and unstable thermal properties, the machining is still challenging to achieve desired efficiency and quality. For advanced materials, rotary ultrasonic machining (RUM) is considered as a highly efficient technology. Predicting mechanical load in RUM can help to optimize input variables and reduce processing defects in composites. In this research, a mathematical axial drilling load (force and torque) model has been developed based on the indentation fracture theory of material removal mechanism considering penetration trajectory and energy conservation theorem for rotary ultrasonic drilling (RUD) of C/SiC. Experiments were conducted on C/SiC composites to validate the model, and experimental results agreed well with model predictions with less than 14% (force) and 10% (torque) error. Therefore, this theoretical model can be effectively applied to predict axial drilling load during RUD of C/SiC. The relationships of axial drilling force and torque with machining process parameters, including spindle speed, feed rate, and ultrasonic power, were investigated. A specific range of experiments was carried out to demonstrate the benefit of ultrasonic vibration in RUD over conventional drilling (CD) on mechanical load for a designed drilling tool. It was noticed that RUD outperformed CD with a maximum of 38.11% and 34.30% in axial drilling force and torque reduction, respectively. The influence of drilling tool flute length on drilling performance was also elucidated based on a set of experiments using several designed drilling tools. Rotary ultrasonic drilling C/SiC composites Mechanical load (force and torque) Mathematical modeling Drilling tool flutes Yuan, Songmei aut Li, Zhen aut Enthalten in The international journal of advanced manufacturing technology Springer London, 1985 107(2020), 3-4 vom: 26. Feb., Seite 1309-1326 (DE-627)129185299 (DE-600)52651-4 (DE-576)014456192 0268-3768 nnns volume:107 year:2020 number:3-4 day:26 month:02 pages:1309-1326 https://doi.org/10.1007/s00170-020-05052-z lizenzpflichtig Volltext GBV_USEFLAG_A SYSFLAG_A GBV_OLC SSG-OLC-TEC GBV_ILN_2018 GBV_ILN_2333 AR 107 2020 3-4 26 02 1309-1326 |
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10.1007/s00170-020-05052-z doi (DE-627)OLC2026154155 (DE-He213)s00170-020-05052-z-p DE-627 ger DE-627 rakwb eng 670 VZ Islam, Shafiul verfasserin aut Mathematical modeling and experimental studies on axial drilling load for rotary ultrasonic drilling of C/SiC composites 2020 Text txt rdacontent ohne Hilfsmittel zu benutzen n rdamedia Band nc rdacarrier © Springer-Verlag London Ltd., part of Springer Nature 2020 Abstract Ceramic matrix composites of type C/SiC have great potential in space applications because of their superior properties such as low density, high wear resistance, and high-temperature resistance. However, due to their heterogeneous, anisotropic, and unstable thermal properties, the machining is still challenging to achieve desired efficiency and quality. For advanced materials, rotary ultrasonic machining (RUM) is considered as a highly efficient technology. Predicting mechanical load in RUM can help to optimize input variables and reduce processing defects in composites. In this research, a mathematical axial drilling load (force and torque) model has been developed based on the indentation fracture theory of material removal mechanism considering penetration trajectory and energy conservation theorem for rotary ultrasonic drilling (RUD) of C/SiC. Experiments were conducted on C/SiC composites to validate the model, and experimental results agreed well with model predictions with less than 14% (force) and 10% (torque) error. Therefore, this theoretical model can be effectively applied to predict axial drilling load during RUD of C/SiC. The relationships of axial drilling force and torque with machining process parameters, including spindle speed, feed rate, and ultrasonic power, were investigated. A specific range of experiments was carried out to demonstrate the benefit of ultrasonic vibration in RUD over conventional drilling (CD) on mechanical load for a designed drilling tool. It was noticed that RUD outperformed CD with a maximum of 38.11% and 34.30% in axial drilling force and torque reduction, respectively. The influence of drilling tool flute length on drilling performance was also elucidated based on a set of experiments using several designed drilling tools. Rotary ultrasonic drilling C/SiC composites Mechanical load (force and torque) Mathematical modeling Drilling tool flutes Yuan, Songmei aut Li, Zhen aut Enthalten in The international journal of advanced manufacturing technology Springer London, 1985 107(2020), 3-4 vom: 26. Feb., Seite 1309-1326 (DE-627)129185299 (DE-600)52651-4 (DE-576)014456192 0268-3768 nnns volume:107 year:2020 number:3-4 day:26 month:02 pages:1309-1326 https://doi.org/10.1007/s00170-020-05052-z lizenzpflichtig Volltext GBV_USEFLAG_A SYSFLAG_A GBV_OLC SSG-OLC-TEC GBV_ILN_2018 GBV_ILN_2333 AR 107 2020 3-4 26 02 1309-1326 |
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10.1007/s00170-020-05052-z doi (DE-627)OLC2026154155 (DE-He213)s00170-020-05052-z-p DE-627 ger DE-627 rakwb eng 670 VZ Islam, Shafiul verfasserin aut Mathematical modeling and experimental studies on axial drilling load for rotary ultrasonic drilling of C/SiC composites 2020 Text txt rdacontent ohne Hilfsmittel zu benutzen n rdamedia Band nc rdacarrier © Springer-Verlag London Ltd., part of Springer Nature 2020 Abstract Ceramic matrix composites of type C/SiC have great potential in space applications because of their superior properties such as low density, high wear resistance, and high-temperature resistance. However, due to their heterogeneous, anisotropic, and unstable thermal properties, the machining is still challenging to achieve desired efficiency and quality. For advanced materials, rotary ultrasonic machining (RUM) is considered as a highly efficient technology. Predicting mechanical load in RUM can help to optimize input variables and reduce processing defects in composites. In this research, a mathematical axial drilling load (force and torque) model has been developed based on the indentation fracture theory of material removal mechanism considering penetration trajectory and energy conservation theorem for rotary ultrasonic drilling (RUD) of C/SiC. Experiments were conducted on C/SiC composites to validate the model, and experimental results agreed well with model predictions with less than 14% (force) and 10% (torque) error. Therefore, this theoretical model can be effectively applied to predict axial drilling load during RUD of C/SiC. The relationships of axial drilling force and torque with machining process parameters, including spindle speed, feed rate, and ultrasonic power, were investigated. A specific range of experiments was carried out to demonstrate the benefit of ultrasonic vibration in RUD over conventional drilling (CD) on mechanical load for a designed drilling tool. It was noticed that RUD outperformed CD with a maximum of 38.11% and 34.30% in axial drilling force and torque reduction, respectively. The influence of drilling tool flute length on drilling performance was also elucidated based on a set of experiments using several designed drilling tools. Rotary ultrasonic drilling C/SiC composites Mechanical load (force and torque) Mathematical modeling Drilling tool flutes Yuan, Songmei aut Li, Zhen aut Enthalten in The international journal of advanced manufacturing technology Springer London, 1985 107(2020), 3-4 vom: 26. Feb., Seite 1309-1326 (DE-627)129185299 (DE-600)52651-4 (DE-576)014456192 0268-3768 nnns volume:107 year:2020 number:3-4 day:26 month:02 pages:1309-1326 https://doi.org/10.1007/s00170-020-05052-z lizenzpflichtig Volltext GBV_USEFLAG_A SYSFLAG_A GBV_OLC SSG-OLC-TEC GBV_ILN_2018 GBV_ILN_2333 AR 107 2020 3-4 26 02 1309-1326 |
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10.1007/s00170-020-05052-z doi (DE-627)OLC2026154155 (DE-He213)s00170-020-05052-z-p DE-627 ger DE-627 rakwb eng 670 VZ Islam, Shafiul verfasserin aut Mathematical modeling and experimental studies on axial drilling load for rotary ultrasonic drilling of C/SiC composites 2020 Text txt rdacontent ohne Hilfsmittel zu benutzen n rdamedia Band nc rdacarrier © Springer-Verlag London Ltd., part of Springer Nature 2020 Abstract Ceramic matrix composites of type C/SiC have great potential in space applications because of their superior properties such as low density, high wear resistance, and high-temperature resistance. However, due to their heterogeneous, anisotropic, and unstable thermal properties, the machining is still challenging to achieve desired efficiency and quality. For advanced materials, rotary ultrasonic machining (RUM) is considered as a highly efficient technology. Predicting mechanical load in RUM can help to optimize input variables and reduce processing defects in composites. In this research, a mathematical axial drilling load (force and torque) model has been developed based on the indentation fracture theory of material removal mechanism considering penetration trajectory and energy conservation theorem for rotary ultrasonic drilling (RUD) of C/SiC. Experiments were conducted on C/SiC composites to validate the model, and experimental results agreed well with model predictions with less than 14% (force) and 10% (torque) error. Therefore, this theoretical model can be effectively applied to predict axial drilling load during RUD of C/SiC. The relationships of axial drilling force and torque with machining process parameters, including spindle speed, feed rate, and ultrasonic power, were investigated. A specific range of experiments was carried out to demonstrate the benefit of ultrasonic vibration in RUD over conventional drilling (CD) on mechanical load for a designed drilling tool. It was noticed that RUD outperformed CD with a maximum of 38.11% and 34.30% in axial drilling force and torque reduction, respectively. The influence of drilling tool flute length on drilling performance was also elucidated based on a set of experiments using several designed drilling tools. Rotary ultrasonic drilling C/SiC composites Mechanical load (force and torque) Mathematical modeling Drilling tool flutes Yuan, Songmei aut Li, Zhen aut Enthalten in The international journal of advanced manufacturing technology Springer London, 1985 107(2020), 3-4 vom: 26. Feb., Seite 1309-1326 (DE-627)129185299 (DE-600)52651-4 (DE-576)014456192 0268-3768 nnns volume:107 year:2020 number:3-4 day:26 month:02 pages:1309-1326 https://doi.org/10.1007/s00170-020-05052-z lizenzpflichtig Volltext GBV_USEFLAG_A SYSFLAG_A GBV_OLC SSG-OLC-TEC GBV_ILN_2018 GBV_ILN_2333 AR 107 2020 3-4 26 02 1309-1326 |
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10.1007/s00170-020-05052-z doi (DE-627)OLC2026154155 (DE-He213)s00170-020-05052-z-p DE-627 ger DE-627 rakwb eng 670 VZ Islam, Shafiul verfasserin aut Mathematical modeling and experimental studies on axial drilling load for rotary ultrasonic drilling of C/SiC composites 2020 Text txt rdacontent ohne Hilfsmittel zu benutzen n rdamedia Band nc rdacarrier © Springer-Verlag London Ltd., part of Springer Nature 2020 Abstract Ceramic matrix composites of type C/SiC have great potential in space applications because of their superior properties such as low density, high wear resistance, and high-temperature resistance. However, due to their heterogeneous, anisotropic, and unstable thermal properties, the machining is still challenging to achieve desired efficiency and quality. For advanced materials, rotary ultrasonic machining (RUM) is considered as a highly efficient technology. Predicting mechanical load in RUM can help to optimize input variables and reduce processing defects in composites. In this research, a mathematical axial drilling load (force and torque) model has been developed based on the indentation fracture theory of material removal mechanism considering penetration trajectory and energy conservation theorem for rotary ultrasonic drilling (RUD) of C/SiC. Experiments were conducted on C/SiC composites to validate the model, and experimental results agreed well with model predictions with less than 14% (force) and 10% (torque) error. Therefore, this theoretical model can be effectively applied to predict axial drilling load during RUD of C/SiC. The relationships of axial drilling force and torque with machining process parameters, including spindle speed, feed rate, and ultrasonic power, were investigated. A specific range of experiments was carried out to demonstrate the benefit of ultrasonic vibration in RUD over conventional drilling (CD) on mechanical load for a designed drilling tool. It was noticed that RUD outperformed CD with a maximum of 38.11% and 34.30% in axial drilling force and torque reduction, respectively. The influence of drilling tool flute length on drilling performance was also elucidated based on a set of experiments using several designed drilling tools. Rotary ultrasonic drilling C/SiC composites Mechanical load (force and torque) Mathematical modeling Drilling tool flutes Yuan, Songmei aut Li, Zhen aut Enthalten in The international journal of advanced manufacturing technology Springer London, 1985 107(2020), 3-4 vom: 26. Feb., Seite 1309-1326 (DE-627)129185299 (DE-600)52651-4 (DE-576)014456192 0268-3768 nnns volume:107 year:2020 number:3-4 day:26 month:02 pages:1309-1326 https://doi.org/10.1007/s00170-020-05052-z lizenzpflichtig Volltext GBV_USEFLAG_A SYSFLAG_A GBV_OLC SSG-OLC-TEC GBV_ILN_2018 GBV_ILN_2333 AR 107 2020 3-4 26 02 1309-1326 |
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Islam, Shafiul Yuan, Songmei Li, Zhen |
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mathematical modeling and experimental studies on axial drilling load for rotary ultrasonic drilling of c/sic composites |
title_auth |
Mathematical modeling and experimental studies on axial drilling load for rotary ultrasonic drilling of C/SiC composites |
abstract |
Abstract Ceramic matrix composites of type C/SiC have great potential in space applications because of their superior properties such as low density, high wear resistance, and high-temperature resistance. However, due to their heterogeneous, anisotropic, and unstable thermal properties, the machining is still challenging to achieve desired efficiency and quality. For advanced materials, rotary ultrasonic machining (RUM) is considered as a highly efficient technology. Predicting mechanical load in RUM can help to optimize input variables and reduce processing defects in composites. In this research, a mathematical axial drilling load (force and torque) model has been developed based on the indentation fracture theory of material removal mechanism considering penetration trajectory and energy conservation theorem for rotary ultrasonic drilling (RUD) of C/SiC. Experiments were conducted on C/SiC composites to validate the model, and experimental results agreed well with model predictions with less than 14% (force) and 10% (torque) error. Therefore, this theoretical model can be effectively applied to predict axial drilling load during RUD of C/SiC. The relationships of axial drilling force and torque with machining process parameters, including spindle speed, feed rate, and ultrasonic power, were investigated. A specific range of experiments was carried out to demonstrate the benefit of ultrasonic vibration in RUD over conventional drilling (CD) on mechanical load for a designed drilling tool. It was noticed that RUD outperformed CD with a maximum of 38.11% and 34.30% in axial drilling force and torque reduction, respectively. The influence of drilling tool flute length on drilling performance was also elucidated based on a set of experiments using several designed drilling tools. © Springer-Verlag London Ltd., part of Springer Nature 2020 |
abstractGer |
Abstract Ceramic matrix composites of type C/SiC have great potential in space applications because of their superior properties such as low density, high wear resistance, and high-temperature resistance. However, due to their heterogeneous, anisotropic, and unstable thermal properties, the machining is still challenging to achieve desired efficiency and quality. For advanced materials, rotary ultrasonic machining (RUM) is considered as a highly efficient technology. Predicting mechanical load in RUM can help to optimize input variables and reduce processing defects in composites. In this research, a mathematical axial drilling load (force and torque) model has been developed based on the indentation fracture theory of material removal mechanism considering penetration trajectory and energy conservation theorem for rotary ultrasonic drilling (RUD) of C/SiC. Experiments were conducted on C/SiC composites to validate the model, and experimental results agreed well with model predictions with less than 14% (force) and 10% (torque) error. Therefore, this theoretical model can be effectively applied to predict axial drilling load during RUD of C/SiC. The relationships of axial drilling force and torque with machining process parameters, including spindle speed, feed rate, and ultrasonic power, were investigated. A specific range of experiments was carried out to demonstrate the benefit of ultrasonic vibration in RUD over conventional drilling (CD) on mechanical load for a designed drilling tool. It was noticed that RUD outperformed CD with a maximum of 38.11% and 34.30% in axial drilling force and torque reduction, respectively. The influence of drilling tool flute length on drilling performance was also elucidated based on a set of experiments using several designed drilling tools. © Springer-Verlag London Ltd., part of Springer Nature 2020 |
abstract_unstemmed |
Abstract Ceramic matrix composites of type C/SiC have great potential in space applications because of their superior properties such as low density, high wear resistance, and high-temperature resistance. However, due to their heterogeneous, anisotropic, and unstable thermal properties, the machining is still challenging to achieve desired efficiency and quality. For advanced materials, rotary ultrasonic machining (RUM) is considered as a highly efficient technology. Predicting mechanical load in RUM can help to optimize input variables and reduce processing defects in composites. In this research, a mathematical axial drilling load (force and torque) model has been developed based on the indentation fracture theory of material removal mechanism considering penetration trajectory and energy conservation theorem for rotary ultrasonic drilling (RUD) of C/SiC. Experiments were conducted on C/SiC composites to validate the model, and experimental results agreed well with model predictions with less than 14% (force) and 10% (torque) error. Therefore, this theoretical model can be effectively applied to predict axial drilling load during RUD of C/SiC. The relationships of axial drilling force and torque with machining process parameters, including spindle speed, feed rate, and ultrasonic power, were investigated. A specific range of experiments was carried out to demonstrate the benefit of ultrasonic vibration in RUD over conventional drilling (CD) on mechanical load for a designed drilling tool. It was noticed that RUD outperformed CD with a maximum of 38.11% and 34.30% in axial drilling force and torque reduction, respectively. The influence of drilling tool flute length on drilling performance was also elucidated based on a set of experiments using several designed drilling tools. © Springer-Verlag London Ltd., part of Springer Nature 2020 |
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title_short |
Mathematical modeling and experimental studies on axial drilling load for rotary ultrasonic drilling of C/SiC composites |
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https://doi.org/10.1007/s00170-020-05052-z |
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up_date |
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