Electrolytic removal of recast layers on micro-EDM microstructure surfaces
Abstract Micro-EDM technology is widely used in the field of micro-fabrication due to its low cost, non-contact, and other processing characteristics. The EDM method involves molding parts by implementing the principle of melting metal at a high temperature, which results in a thin recast layer on t...
Ausführliche Beschreibung
Autor*in: |
Chu, Xuyang [verfasserIn] |
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Englisch |
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2020 |
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© Springer-Verlag London Ltd., part of Springer Nature 2020 |
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Übergeordnetes Werk: |
Enthalten in: The international journal of advanced manufacturing technology - Springer London, 1985, 108(2020), 3 vom: Mai, Seite 867-879 |
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Übergeordnetes Werk: |
volume:108 ; year:2020 ; number:3 ; month:05 ; pages:867-879 |
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DOI / URN: |
10.1007/s00170-020-05410-x |
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OLC2026157111 |
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520 | |a Abstract Micro-EDM technology is widely used in the field of micro-fabrication due to its low cost, non-contact, and other processing characteristics. The EDM method involves molding parts by implementing the principle of melting metal at a high temperature, which results in a thin recast layer on the surface of the workpiece. The recast layer can critically affect the surface topography and mechanical properties of the part, making it a potential safety hazard in fields such as aerospace and medical sciences. The purpose of this paper is to apply the electrolytic removal method of the recast layer on different microstructures, and thus solve the problem of on-line, orientation, and quantitative removal of recast layers on complex three-dimensional surfaces. In this work, the main components of the recast layer were analyzed to push the main principles and influencing factors of its participation in the electrolytic reaction. Then, the electrolysis removal experiments of the recast layer on the surface of foundation structures were carried out, and different processing strategies were proposed for different microstructures. Finally, the micro-EDM-ECM–integrated processing technology was applied, resulting in a micro-grooved structure of surface roughness Ra less than 0.3 μm. | ||
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10.1007/s00170-020-05410-x doi (DE-627)OLC2026157111 (DE-He213)s00170-020-05410-x-p DE-627 ger DE-627 rakwb eng 670 VZ Chu, Xuyang verfasserin aut Electrolytic removal of recast layers on micro-EDM microstructure surfaces 2020 Text txt rdacontent ohne Hilfsmittel zu benutzen n rdamedia Band nc rdacarrier © Springer-Verlag London Ltd., part of Springer Nature 2020 Abstract Micro-EDM technology is widely used in the field of micro-fabrication due to its low cost, non-contact, and other processing characteristics. The EDM method involves molding parts by implementing the principle of melting metal at a high temperature, which results in a thin recast layer on the surface of the workpiece. The recast layer can critically affect the surface topography and mechanical properties of the part, making it a potential safety hazard in fields such as aerospace and medical sciences. The purpose of this paper is to apply the electrolytic removal method of the recast layer on different microstructures, and thus solve the problem of on-line, orientation, and quantitative removal of recast layers on complex three-dimensional surfaces. In this work, the main components of the recast layer were analyzed to push the main principles and influencing factors of its participation in the electrolytic reaction. Then, the electrolysis removal experiments of the recast layer on the surface of foundation structures were carried out, and different processing strategies were proposed for different microstructures. Finally, the micro-EDM-ECM–integrated processing technology was applied, resulting in a micro-grooved structure of surface roughness Ra less than 0.3 μm. Recast layer removal Micro-electrochemical machining Micro-EDM Zhuang, Weihuang aut Xue, Wendong aut Quan, Xuejun aut Zhou, Wei aut Fu, Ting aut Enthalten in The international journal of advanced manufacturing technology Springer London, 1985 108(2020), 3 vom: Mai, Seite 867-879 (DE-627)129185299 (DE-600)52651-4 (DE-576)014456192 0268-3768 nnns volume:108 year:2020 number:3 month:05 pages:867-879 https://doi.org/10.1007/s00170-020-05410-x lizenzpflichtig Volltext GBV_USEFLAG_A SYSFLAG_A GBV_OLC SSG-OLC-TEC GBV_ILN_2018 GBV_ILN_2333 AR 108 2020 3 05 867-879 |
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10.1007/s00170-020-05410-x doi (DE-627)OLC2026157111 (DE-He213)s00170-020-05410-x-p DE-627 ger DE-627 rakwb eng 670 VZ Chu, Xuyang verfasserin aut Electrolytic removal of recast layers on micro-EDM microstructure surfaces 2020 Text txt rdacontent ohne Hilfsmittel zu benutzen n rdamedia Band nc rdacarrier © Springer-Verlag London Ltd., part of Springer Nature 2020 Abstract Micro-EDM technology is widely used in the field of micro-fabrication due to its low cost, non-contact, and other processing characteristics. The EDM method involves molding parts by implementing the principle of melting metal at a high temperature, which results in a thin recast layer on the surface of the workpiece. The recast layer can critically affect the surface topography and mechanical properties of the part, making it a potential safety hazard in fields such as aerospace and medical sciences. The purpose of this paper is to apply the electrolytic removal method of the recast layer on different microstructures, and thus solve the problem of on-line, orientation, and quantitative removal of recast layers on complex three-dimensional surfaces. In this work, the main components of the recast layer were analyzed to push the main principles and influencing factors of its participation in the electrolytic reaction. Then, the electrolysis removal experiments of the recast layer on the surface of foundation structures were carried out, and different processing strategies were proposed for different microstructures. Finally, the micro-EDM-ECM–integrated processing technology was applied, resulting in a micro-grooved structure of surface roughness Ra less than 0.3 μm. Recast layer removal Micro-electrochemical machining Micro-EDM Zhuang, Weihuang aut Xue, Wendong aut Quan, Xuejun aut Zhou, Wei aut Fu, Ting aut Enthalten in The international journal of advanced manufacturing technology Springer London, 1985 108(2020), 3 vom: Mai, Seite 867-879 (DE-627)129185299 (DE-600)52651-4 (DE-576)014456192 0268-3768 nnns volume:108 year:2020 number:3 month:05 pages:867-879 https://doi.org/10.1007/s00170-020-05410-x lizenzpflichtig Volltext GBV_USEFLAG_A SYSFLAG_A GBV_OLC SSG-OLC-TEC GBV_ILN_2018 GBV_ILN_2333 AR 108 2020 3 05 867-879 |
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10.1007/s00170-020-05410-x doi (DE-627)OLC2026157111 (DE-He213)s00170-020-05410-x-p DE-627 ger DE-627 rakwb eng 670 VZ Chu, Xuyang verfasserin aut Electrolytic removal of recast layers on micro-EDM microstructure surfaces 2020 Text txt rdacontent ohne Hilfsmittel zu benutzen n rdamedia Band nc rdacarrier © Springer-Verlag London Ltd., part of Springer Nature 2020 Abstract Micro-EDM technology is widely used in the field of micro-fabrication due to its low cost, non-contact, and other processing characteristics. The EDM method involves molding parts by implementing the principle of melting metal at a high temperature, which results in a thin recast layer on the surface of the workpiece. The recast layer can critically affect the surface topography and mechanical properties of the part, making it a potential safety hazard in fields such as aerospace and medical sciences. The purpose of this paper is to apply the electrolytic removal method of the recast layer on different microstructures, and thus solve the problem of on-line, orientation, and quantitative removal of recast layers on complex three-dimensional surfaces. In this work, the main components of the recast layer were analyzed to push the main principles and influencing factors of its participation in the electrolytic reaction. Then, the electrolysis removal experiments of the recast layer on the surface of foundation structures were carried out, and different processing strategies were proposed for different microstructures. Finally, the micro-EDM-ECM–integrated processing technology was applied, resulting in a micro-grooved structure of surface roughness Ra less than 0.3 μm. Recast layer removal Micro-electrochemical machining Micro-EDM Zhuang, Weihuang aut Xue, Wendong aut Quan, Xuejun aut Zhou, Wei aut Fu, Ting aut Enthalten in The international journal of advanced manufacturing technology Springer London, 1985 108(2020), 3 vom: Mai, Seite 867-879 (DE-627)129185299 (DE-600)52651-4 (DE-576)014456192 0268-3768 nnns volume:108 year:2020 number:3 month:05 pages:867-879 https://doi.org/10.1007/s00170-020-05410-x lizenzpflichtig Volltext GBV_USEFLAG_A SYSFLAG_A GBV_OLC SSG-OLC-TEC GBV_ILN_2018 GBV_ILN_2333 AR 108 2020 3 05 867-879 |
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10.1007/s00170-020-05410-x doi (DE-627)OLC2026157111 (DE-He213)s00170-020-05410-x-p DE-627 ger DE-627 rakwb eng 670 VZ Chu, Xuyang verfasserin aut Electrolytic removal of recast layers on micro-EDM microstructure surfaces 2020 Text txt rdacontent ohne Hilfsmittel zu benutzen n rdamedia Band nc rdacarrier © Springer-Verlag London Ltd., part of Springer Nature 2020 Abstract Micro-EDM technology is widely used in the field of micro-fabrication due to its low cost, non-contact, and other processing characteristics. The EDM method involves molding parts by implementing the principle of melting metal at a high temperature, which results in a thin recast layer on the surface of the workpiece. The recast layer can critically affect the surface topography and mechanical properties of the part, making it a potential safety hazard in fields such as aerospace and medical sciences. The purpose of this paper is to apply the electrolytic removal method of the recast layer on different microstructures, and thus solve the problem of on-line, orientation, and quantitative removal of recast layers on complex three-dimensional surfaces. In this work, the main components of the recast layer were analyzed to push the main principles and influencing factors of its participation in the electrolytic reaction. Then, the electrolysis removal experiments of the recast layer on the surface of foundation structures were carried out, and different processing strategies were proposed for different microstructures. Finally, the micro-EDM-ECM–integrated processing technology was applied, resulting in a micro-grooved structure of surface roughness Ra less than 0.3 μm. Recast layer removal Micro-electrochemical machining Micro-EDM Zhuang, Weihuang aut Xue, Wendong aut Quan, Xuejun aut Zhou, Wei aut Fu, Ting aut Enthalten in The international journal of advanced manufacturing technology Springer London, 1985 108(2020), 3 vom: Mai, Seite 867-879 (DE-627)129185299 (DE-600)52651-4 (DE-576)014456192 0268-3768 nnns volume:108 year:2020 number:3 month:05 pages:867-879 https://doi.org/10.1007/s00170-020-05410-x lizenzpflichtig Volltext GBV_USEFLAG_A SYSFLAG_A GBV_OLC SSG-OLC-TEC GBV_ILN_2018 GBV_ILN_2333 AR 108 2020 3 05 867-879 |
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10.1007/s00170-020-05410-x doi (DE-627)OLC2026157111 (DE-He213)s00170-020-05410-x-p DE-627 ger DE-627 rakwb eng 670 VZ Chu, Xuyang verfasserin aut Electrolytic removal of recast layers on micro-EDM microstructure surfaces 2020 Text txt rdacontent ohne Hilfsmittel zu benutzen n rdamedia Band nc rdacarrier © Springer-Verlag London Ltd., part of Springer Nature 2020 Abstract Micro-EDM technology is widely used in the field of micro-fabrication due to its low cost, non-contact, and other processing characteristics. The EDM method involves molding parts by implementing the principle of melting metal at a high temperature, which results in a thin recast layer on the surface of the workpiece. The recast layer can critically affect the surface topography and mechanical properties of the part, making it a potential safety hazard in fields such as aerospace and medical sciences. The purpose of this paper is to apply the electrolytic removal method of the recast layer on different microstructures, and thus solve the problem of on-line, orientation, and quantitative removal of recast layers on complex three-dimensional surfaces. In this work, the main components of the recast layer were analyzed to push the main principles and influencing factors of its participation in the electrolytic reaction. Then, the electrolysis removal experiments of the recast layer on the surface of foundation structures were carried out, and different processing strategies were proposed for different microstructures. Finally, the micro-EDM-ECM–integrated processing technology was applied, resulting in a micro-grooved structure of surface roughness Ra less than 0.3 μm. Recast layer removal Micro-electrochemical machining Micro-EDM Zhuang, Weihuang aut Xue, Wendong aut Quan, Xuejun aut Zhou, Wei aut Fu, Ting aut Enthalten in The international journal of advanced manufacturing technology Springer London, 1985 108(2020), 3 vom: Mai, Seite 867-879 (DE-627)129185299 (DE-600)52651-4 (DE-576)014456192 0268-3768 nnns volume:108 year:2020 number:3 month:05 pages:867-879 https://doi.org/10.1007/s00170-020-05410-x lizenzpflichtig Volltext GBV_USEFLAG_A SYSFLAG_A GBV_OLC SSG-OLC-TEC GBV_ILN_2018 GBV_ILN_2333 AR 108 2020 3 05 867-879 |
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Abstract Micro-EDM technology is widely used in the field of micro-fabrication due to its low cost, non-contact, and other processing characteristics. The EDM method involves molding parts by implementing the principle of melting metal at a high temperature, which results in a thin recast layer on the surface of the workpiece. The recast layer can critically affect the surface topography and mechanical properties of the part, making it a potential safety hazard in fields such as aerospace and medical sciences. The purpose of this paper is to apply the electrolytic removal method of the recast layer on different microstructures, and thus solve the problem of on-line, orientation, and quantitative removal of recast layers on complex three-dimensional surfaces. In this work, the main components of the recast layer were analyzed to push the main principles and influencing factors of its participation in the electrolytic reaction. Then, the electrolysis removal experiments of the recast layer on the surface of foundation structures were carried out, and different processing strategies were proposed for different microstructures. Finally, the micro-EDM-ECM–integrated processing technology was applied, resulting in a micro-grooved structure of surface roughness Ra less than 0.3 μm. © Springer-Verlag London Ltd., part of Springer Nature 2020 |
abstractGer |
Abstract Micro-EDM technology is widely used in the field of micro-fabrication due to its low cost, non-contact, and other processing characteristics. The EDM method involves molding parts by implementing the principle of melting metal at a high temperature, which results in a thin recast layer on the surface of the workpiece. The recast layer can critically affect the surface topography and mechanical properties of the part, making it a potential safety hazard in fields such as aerospace and medical sciences. The purpose of this paper is to apply the electrolytic removal method of the recast layer on different microstructures, and thus solve the problem of on-line, orientation, and quantitative removal of recast layers on complex three-dimensional surfaces. In this work, the main components of the recast layer were analyzed to push the main principles and influencing factors of its participation in the electrolytic reaction. Then, the electrolysis removal experiments of the recast layer on the surface of foundation structures were carried out, and different processing strategies were proposed for different microstructures. Finally, the micro-EDM-ECM–integrated processing technology was applied, resulting in a micro-grooved structure of surface roughness Ra less than 0.3 μm. © Springer-Verlag London Ltd., part of Springer Nature 2020 |
abstract_unstemmed |
Abstract Micro-EDM technology is widely used in the field of micro-fabrication due to its low cost, non-contact, and other processing characteristics. The EDM method involves molding parts by implementing the principle of melting metal at a high temperature, which results in a thin recast layer on the surface of the workpiece. The recast layer can critically affect the surface topography and mechanical properties of the part, making it a potential safety hazard in fields such as aerospace and medical sciences. The purpose of this paper is to apply the electrolytic removal method of the recast layer on different microstructures, and thus solve the problem of on-line, orientation, and quantitative removal of recast layers on complex three-dimensional surfaces. In this work, the main components of the recast layer were analyzed to push the main principles and influencing factors of its participation in the electrolytic reaction. Then, the electrolysis removal experiments of the recast layer on the surface of foundation structures were carried out, and different processing strategies were proposed for different microstructures. Finally, the micro-EDM-ECM–integrated processing technology was applied, resulting in a micro-grooved structure of surface roughness Ra less than 0.3 μm. © Springer-Verlag London Ltd., part of Springer Nature 2020 |
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title_short |
Electrolytic removal of recast layers on micro-EDM microstructure surfaces |
url |
https://doi.org/10.1007/s00170-020-05410-x |
remote_bool |
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author2 |
Zhuang, Weihuang Xue, Wendong Quan, Xuejun Zhou, Wei Fu, Ting |
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Zhuang, Weihuang Xue, Wendong Quan, Xuejun Zhou, Wei Fu, Ting |
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doi_str |
10.1007/s00170-020-05410-x |
up_date |
2024-07-04T03:15:29.296Z |
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