Electrode wear pattern during EDM milling of Inconel 718
Abstract Electrical discharge machining (EDM) is a well-known process, which is distinct from conventional machining methods thermal machining principle not susceptible to materials hardness and therefore is mainly used for difficult-to-cut materials. EDM milling is a relatively new method to machin...
Ausführliche Beschreibung
Autor*in: |
Kliuev, Mikhail [verfasserIn] |
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Format: |
Artikel |
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Sprache: |
Englisch |
Erschienen: |
2021 |
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Schlagwörter: |
Electrical discharge machining (EDM) |
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Anmerkung: |
© The Author(s), under exclusive licence to Springer-Verlag London Ltd., part of Springer Nature 2021 |
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Übergeordnetes Werk: |
Enthalten in: The international journal of advanced manufacturing technology - Springer London, 1985, 117(2021), 7-8 vom: 14. Sept., Seite 2369-2375 |
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Übergeordnetes Werk: |
volume:117 ; year:2021 ; number:7-8 ; day:14 ; month:09 ; pages:2369-2375 |
Links: |
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DOI / URN: |
10.1007/s00170-021-07327-5 |
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Katalog-ID: |
OLC2077360402 |
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520 | |a Abstract Electrical discharge machining (EDM) is a well-known process, which is distinct from conventional machining methods thermal machining principle not susceptible to materials hardness and therefore is mainly used for difficult-to-cut materials. EDM milling is a relatively new method to machine complex geometries by using standard shape, cylindrical, rotary electrode. This method with some limitations of small radius of corners and edges can be used instead of the complex die-sinking electrodes and exclude electrode milling step from the production chain. Layer-by-layer machining strategy is typically used in EDM milling, while the influence of such a crucial parameter as the layer thickness to the machining conditions is barely addressed in the process optimization. The current work investigates in the wear pattern during EDM milling in order to optimize machining strategy and therefore to achieve higher shape precision and minimized milling time. Correlations in electrode wear pattern are investigated after EDM drilling, EDM milling, and electrode dressing. Geometries of the machined cavities are presented and analyzed. Through all investigations derived the conditions and optimization principles for the thickness of the machining layer. Electrode diameter, electrode type, and the process gap, as an outcome of servo control and open voltage, are considered. Finally, new correlations and machining strategy recommendations are proposed based on the obtained knowledge. | ||
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10.1007/s00170-021-07327-5 doi (DE-627)OLC2077360402 (DE-He213)s00170-021-07327-5-p DE-627 ger DE-627 rakwb eng 670 VZ Kliuev, Mikhail verfasserin (orcid)0000-0001-5279-2773 aut Electrode wear pattern during EDM milling of Inconel 718 2021 Text txt rdacontent ohne Hilfsmittel zu benutzen n rdamedia Band nc rdacarrier © The Author(s), under exclusive licence to Springer-Verlag London Ltd., part of Springer Nature 2021 Abstract Electrical discharge machining (EDM) is a well-known process, which is distinct from conventional machining methods thermal machining principle not susceptible to materials hardness and therefore is mainly used for difficult-to-cut materials. EDM milling is a relatively new method to machine complex geometries by using standard shape, cylindrical, rotary electrode. This method with some limitations of small radius of corners and edges can be used instead of the complex die-sinking electrodes and exclude electrode milling step from the production chain. Layer-by-layer machining strategy is typically used in EDM milling, while the influence of such a crucial parameter as the layer thickness to the machining conditions is barely addressed in the process optimization. The current work investigates in the wear pattern during EDM milling in order to optimize machining strategy and therefore to achieve higher shape precision and minimized milling time. Correlations in electrode wear pattern are investigated after EDM drilling, EDM milling, and electrode dressing. Geometries of the machined cavities are presented and analyzed. Through all investigations derived the conditions and optimization principles for the thickness of the machining layer. Electrode diameter, electrode type, and the process gap, as an outcome of servo control and open voltage, are considered. Finally, new correlations and machining strategy recommendations are proposed based on the obtained knowledge. Electrical discharge machining (EDM) EDM milling, Layer-by-layer milling Material removal Wear Nickel alloy Kutin, Andrey aut Wegener, Konrad aut Enthalten in The international journal of advanced manufacturing technology Springer London, 1985 117(2021), 7-8 vom: 14. Sept., Seite 2369-2375 (DE-627)129185299 (DE-600)52651-4 (DE-576)014456192 0268-3768 nnns volume:117 year:2021 number:7-8 day:14 month:09 pages:2369-2375 https://doi.org/10.1007/s00170-021-07327-5 lizenzpflichtig Volltext GBV_USEFLAG_A SYSFLAG_A GBV_OLC SSG-OLC-TEC GBV_ILN_2018 GBV_ILN_2333 AR 117 2021 7-8 14 09 2369-2375 |
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10.1007/s00170-021-07327-5 doi (DE-627)OLC2077360402 (DE-He213)s00170-021-07327-5-p DE-627 ger DE-627 rakwb eng 670 VZ Kliuev, Mikhail verfasserin (orcid)0000-0001-5279-2773 aut Electrode wear pattern during EDM milling of Inconel 718 2021 Text txt rdacontent ohne Hilfsmittel zu benutzen n rdamedia Band nc rdacarrier © The Author(s), under exclusive licence to Springer-Verlag London Ltd., part of Springer Nature 2021 Abstract Electrical discharge machining (EDM) is a well-known process, which is distinct from conventional machining methods thermal machining principle not susceptible to materials hardness and therefore is mainly used for difficult-to-cut materials. EDM milling is a relatively new method to machine complex geometries by using standard shape, cylindrical, rotary electrode. This method with some limitations of small radius of corners and edges can be used instead of the complex die-sinking electrodes and exclude electrode milling step from the production chain. Layer-by-layer machining strategy is typically used in EDM milling, while the influence of such a crucial parameter as the layer thickness to the machining conditions is barely addressed in the process optimization. The current work investigates in the wear pattern during EDM milling in order to optimize machining strategy and therefore to achieve higher shape precision and minimized milling time. Correlations in electrode wear pattern are investigated after EDM drilling, EDM milling, and electrode dressing. Geometries of the machined cavities are presented and analyzed. Through all investigations derived the conditions and optimization principles for the thickness of the machining layer. Electrode diameter, electrode type, and the process gap, as an outcome of servo control and open voltage, are considered. Finally, new correlations and machining strategy recommendations are proposed based on the obtained knowledge. Electrical discharge machining (EDM) EDM milling, Layer-by-layer milling Material removal Wear Nickel alloy Kutin, Andrey aut Wegener, Konrad aut Enthalten in The international journal of advanced manufacturing technology Springer London, 1985 117(2021), 7-8 vom: 14. Sept., Seite 2369-2375 (DE-627)129185299 (DE-600)52651-4 (DE-576)014456192 0268-3768 nnns volume:117 year:2021 number:7-8 day:14 month:09 pages:2369-2375 https://doi.org/10.1007/s00170-021-07327-5 lizenzpflichtig Volltext GBV_USEFLAG_A SYSFLAG_A GBV_OLC SSG-OLC-TEC GBV_ILN_2018 GBV_ILN_2333 AR 117 2021 7-8 14 09 2369-2375 |
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Electrode wear pattern during EDM milling of Inconel 718 |
abstract |
Abstract Electrical discharge machining (EDM) is a well-known process, which is distinct from conventional machining methods thermal machining principle not susceptible to materials hardness and therefore is mainly used for difficult-to-cut materials. EDM milling is a relatively new method to machine complex geometries by using standard shape, cylindrical, rotary electrode. This method with some limitations of small radius of corners and edges can be used instead of the complex die-sinking electrodes and exclude electrode milling step from the production chain. Layer-by-layer machining strategy is typically used in EDM milling, while the influence of such a crucial parameter as the layer thickness to the machining conditions is barely addressed in the process optimization. The current work investigates in the wear pattern during EDM milling in order to optimize machining strategy and therefore to achieve higher shape precision and minimized milling time. Correlations in electrode wear pattern are investigated after EDM drilling, EDM milling, and electrode dressing. Geometries of the machined cavities are presented and analyzed. Through all investigations derived the conditions and optimization principles for the thickness of the machining layer. Electrode diameter, electrode type, and the process gap, as an outcome of servo control and open voltage, are considered. Finally, new correlations and machining strategy recommendations are proposed based on the obtained knowledge. © The Author(s), under exclusive licence to Springer-Verlag London Ltd., part of Springer Nature 2021 |
abstractGer |
Abstract Electrical discharge machining (EDM) is a well-known process, which is distinct from conventional machining methods thermal machining principle not susceptible to materials hardness and therefore is mainly used for difficult-to-cut materials. EDM milling is a relatively new method to machine complex geometries by using standard shape, cylindrical, rotary electrode. This method with some limitations of small radius of corners and edges can be used instead of the complex die-sinking electrodes and exclude electrode milling step from the production chain. Layer-by-layer machining strategy is typically used in EDM milling, while the influence of such a crucial parameter as the layer thickness to the machining conditions is barely addressed in the process optimization. The current work investigates in the wear pattern during EDM milling in order to optimize machining strategy and therefore to achieve higher shape precision and minimized milling time. Correlations in electrode wear pattern are investigated after EDM drilling, EDM milling, and electrode dressing. Geometries of the machined cavities are presented and analyzed. Through all investigations derived the conditions and optimization principles for the thickness of the machining layer. Electrode diameter, electrode type, and the process gap, as an outcome of servo control and open voltage, are considered. Finally, new correlations and machining strategy recommendations are proposed based on the obtained knowledge. © The Author(s), under exclusive licence to Springer-Verlag London Ltd., part of Springer Nature 2021 |
abstract_unstemmed |
Abstract Electrical discharge machining (EDM) is a well-known process, which is distinct from conventional machining methods thermal machining principle not susceptible to materials hardness and therefore is mainly used for difficult-to-cut materials. EDM milling is a relatively new method to machine complex geometries by using standard shape, cylindrical, rotary electrode. This method with some limitations of small radius of corners and edges can be used instead of the complex die-sinking electrodes and exclude electrode milling step from the production chain. Layer-by-layer machining strategy is typically used in EDM milling, while the influence of such a crucial parameter as the layer thickness to the machining conditions is barely addressed in the process optimization. The current work investigates in the wear pattern during EDM milling in order to optimize machining strategy and therefore to achieve higher shape precision and minimized milling time. Correlations in electrode wear pattern are investigated after EDM drilling, EDM milling, and electrode dressing. Geometries of the machined cavities are presented and analyzed. Through all investigations derived the conditions and optimization principles for the thickness of the machining layer. Electrode diameter, electrode type, and the process gap, as an outcome of servo control and open voltage, are considered. Finally, new correlations and machining strategy recommendations are proposed based on the obtained knowledge. © The Author(s), under exclusive licence to Springer-Verlag London Ltd., part of Springer Nature 2021 |
collection_details |
GBV_USEFLAG_A SYSFLAG_A GBV_OLC SSG-OLC-TEC GBV_ILN_2018 GBV_ILN_2333 |
container_issue |
7-8 |
title_short |
Electrode wear pattern during EDM milling of Inconel 718 |
url |
https://doi.org/10.1007/s00170-021-07327-5 |
remote_bool |
false |
author2 |
Kutin, Andrey Wegener, Konrad |
author2Str |
Kutin, Andrey Wegener, Konrad |
ppnlink |
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isOA_txt |
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hochschulschrift_bool |
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doi_str |
10.1007/s00170-021-07327-5 |
up_date |
2024-07-03T15:08:38.944Z |
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