Residual stress of grinding cemented carbide using $ MoS_{2} $ nano-lubricant
Abstract The special mechanical properties of cemented carbide with high strength and hardness will cause complex stress due to excessive force and heat in the process of precision manufacturing, which will affect precision retention and endurance limit. Given the health and environmental threat of...
Ausführliche Beschreibung
Gespeichert in:
| Autor*in: |
Zhang, Zechen [verfasserIn] |
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| Format: |
Artikel |
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| Sprache: |
Englisch |
| Erschienen: |
2022 |
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| Schlagwörter: |
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| Anmerkung: |
© The Author(s), under exclusive licence to Springer-Verlag London Ltd., part of Springer Nature 2022 |
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| Übergeordnetes Werk: |
Enthalten in: The international journal of advanced manufacturing technology - Springer London, 1985, 119(2022), 9-10 vom: 11. Jan., Seite 5671-5685 |
|---|---|
| Übergeordnetes Werk: |
volume:119 ; year:2022 ; number:9-10 ; day:11 ; month:01 ; pages:5671-5685 |
| Links: |
|---|
| DOI / URN: |
10.1007/s00170-022-08660-z |
|---|
| Katalog-ID: |
OLC2078324094 |
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| 520 | |a Abstract The special mechanical properties of cemented carbide with high strength and hardness will cause complex stress due to excessive force and heat in the process of precision manufacturing, which will affect precision retention and endurance limit. Given the health and environmental threat of conventional flood cooling and the harsh processing environment of dry grinding, minimum quantity lubrication (MQL) has become an irreplaceable method to machining cemented carbide. However, the addition of nanoparticles changes the force and heat during grinding, which makes the influence on the residual stress of cemented carbide complicated. Therefore, based on the single abrasive grinding force model, the effective abrasive particle number was obtained by simulating the distribution of abrasive particles on the grinding wheel surface, and the mechanical stress model was established, which was loaded onto the workpiece in iterative attenuation mode. The thermal stress model was established based on the temperature field model. The final residual stress prediction model was obtained by determining whether the grinding process yields results and carrying out stress loading and stress relaxation. Experimental verification of the model was carried out under four different grinding conditions of YG8. The minimum friction coefficient of 0.385 was obtained under nanofluid minimum quantity lubrication (NMQL). In the precision analysis of the model, the minimum error value was 5.9% in the direction perpendicular to the feed direction of the workpiece in the dry grinding condition, which proved that the residual stress model had certain reliability. | ||
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10.1007/s00170-022-08660-z doi (DE-627)OLC2078324094 (DE-He213)s00170-022-08660-z-p DE-627 ger DE-627 rakwb eng 670 VZ Zhang, Zechen verfasserin aut Residual stress of grinding cemented carbide using $ MoS_{2} $ nano-lubricant 2022 Text txt rdacontent ohne Hilfsmittel zu benutzen n rdamedia Band nc rdacarrier © The Author(s), under exclusive licence to Springer-Verlag London Ltd., part of Springer Nature 2022 Abstract The special mechanical properties of cemented carbide with high strength and hardness will cause complex stress due to excessive force and heat in the process of precision manufacturing, which will affect precision retention and endurance limit. Given the health and environmental threat of conventional flood cooling and the harsh processing environment of dry grinding, minimum quantity lubrication (MQL) has become an irreplaceable method to machining cemented carbide. However, the addition of nanoparticles changes the force and heat during grinding, which makes the influence on the residual stress of cemented carbide complicated. Therefore, based on the single abrasive grinding force model, the effective abrasive particle number was obtained by simulating the distribution of abrasive particles on the grinding wheel surface, and the mechanical stress model was established, which was loaded onto the workpiece in iterative attenuation mode. The thermal stress model was established based on the temperature field model. The final residual stress prediction model was obtained by determining whether the grinding process yields results and carrying out stress loading and stress relaxation. Experimental verification of the model was carried out under four different grinding conditions of YG8. The minimum friction coefficient of 0.385 was obtained under nanofluid minimum quantity lubrication (NMQL). In the precision analysis of the model, the minimum error value was 5.9% in the direction perpendicular to the feed direction of the workpiece in the dry grinding condition, which proved that the residual stress model had certain reliability. Grinding Residual stress Nano-lubricant Grinding force Grinding temperature Sui, Menghua aut Li, Changhe (orcid)0000-0003-4409-956X aut Zhou, Zongming aut Liu, Bo aut Chen, Yun aut Said, Zafar aut Debnath, Sujan aut Sharma, Shubham aut Enthalten in The international journal of advanced manufacturing technology Springer London, 1985 119(2022), 9-10 vom: 11. Jan., Seite 5671-5685 (DE-627)129185299 (DE-600)52651-4 (DE-576)014456192 0268-3768 nnns volume:119 year:2022 number:9-10 day:11 month:01 pages:5671-5685 https://doi.org/10.1007/s00170-022-08660-z lizenzpflichtig Volltext GBV_USEFLAG_A SYSFLAG_A GBV_OLC SSG-OLC-TEC GBV_ILN_2018 GBV_ILN_2333 AR 119 2022 9-10 11 01 5671-5685 |
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10.1007/s00170-022-08660-z doi (DE-627)OLC2078324094 (DE-He213)s00170-022-08660-z-p DE-627 ger DE-627 rakwb eng 670 VZ Zhang, Zechen verfasserin aut Residual stress of grinding cemented carbide using $ MoS_{2} $ nano-lubricant 2022 Text txt rdacontent ohne Hilfsmittel zu benutzen n rdamedia Band nc rdacarrier © The Author(s), under exclusive licence to Springer-Verlag London Ltd., part of Springer Nature 2022 Abstract The special mechanical properties of cemented carbide with high strength and hardness will cause complex stress due to excessive force and heat in the process of precision manufacturing, which will affect precision retention and endurance limit. Given the health and environmental threat of conventional flood cooling and the harsh processing environment of dry grinding, minimum quantity lubrication (MQL) has become an irreplaceable method to machining cemented carbide. However, the addition of nanoparticles changes the force and heat during grinding, which makes the influence on the residual stress of cemented carbide complicated. Therefore, based on the single abrasive grinding force model, the effective abrasive particle number was obtained by simulating the distribution of abrasive particles on the grinding wheel surface, and the mechanical stress model was established, which was loaded onto the workpiece in iterative attenuation mode. The thermal stress model was established based on the temperature field model. The final residual stress prediction model was obtained by determining whether the grinding process yields results and carrying out stress loading and stress relaxation. Experimental verification of the model was carried out under four different grinding conditions of YG8. The minimum friction coefficient of 0.385 was obtained under nanofluid minimum quantity lubrication (NMQL). In the precision analysis of the model, the minimum error value was 5.9% in the direction perpendicular to the feed direction of the workpiece in the dry grinding condition, which proved that the residual stress model had certain reliability. Grinding Residual stress Nano-lubricant Grinding force Grinding temperature Sui, Menghua aut Li, Changhe (orcid)0000-0003-4409-956X aut Zhou, Zongming aut Liu, Bo aut Chen, Yun aut Said, Zafar aut Debnath, Sujan aut Sharma, Shubham aut Enthalten in The international journal of advanced manufacturing technology Springer London, 1985 119(2022), 9-10 vom: 11. Jan., Seite 5671-5685 (DE-627)129185299 (DE-600)52651-4 (DE-576)014456192 0268-3768 nnns volume:119 year:2022 number:9-10 day:11 month:01 pages:5671-5685 https://doi.org/10.1007/s00170-022-08660-z lizenzpflichtig Volltext GBV_USEFLAG_A SYSFLAG_A GBV_OLC SSG-OLC-TEC GBV_ILN_2018 GBV_ILN_2333 AR 119 2022 9-10 11 01 5671-5685 |
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10.1007/s00170-022-08660-z doi (DE-627)OLC2078324094 (DE-He213)s00170-022-08660-z-p DE-627 ger DE-627 rakwb eng 670 VZ Zhang, Zechen verfasserin aut Residual stress of grinding cemented carbide using $ MoS_{2} $ nano-lubricant 2022 Text txt rdacontent ohne Hilfsmittel zu benutzen n rdamedia Band nc rdacarrier © The Author(s), under exclusive licence to Springer-Verlag London Ltd., part of Springer Nature 2022 Abstract The special mechanical properties of cemented carbide with high strength and hardness will cause complex stress due to excessive force and heat in the process of precision manufacturing, which will affect precision retention and endurance limit. Given the health and environmental threat of conventional flood cooling and the harsh processing environment of dry grinding, minimum quantity lubrication (MQL) has become an irreplaceable method to machining cemented carbide. However, the addition of nanoparticles changes the force and heat during grinding, which makes the influence on the residual stress of cemented carbide complicated. Therefore, based on the single abrasive grinding force model, the effective abrasive particle number was obtained by simulating the distribution of abrasive particles on the grinding wheel surface, and the mechanical stress model was established, which was loaded onto the workpiece in iterative attenuation mode. The thermal stress model was established based on the temperature field model. The final residual stress prediction model was obtained by determining whether the grinding process yields results and carrying out stress loading and stress relaxation. Experimental verification of the model was carried out under four different grinding conditions of YG8. The minimum friction coefficient of 0.385 was obtained under nanofluid minimum quantity lubrication (NMQL). In the precision analysis of the model, the minimum error value was 5.9% in the direction perpendicular to the feed direction of the workpiece in the dry grinding condition, which proved that the residual stress model had certain reliability. Grinding Residual stress Nano-lubricant Grinding force Grinding temperature Sui, Menghua aut Li, Changhe (orcid)0000-0003-4409-956X aut Zhou, Zongming aut Liu, Bo aut Chen, Yun aut Said, Zafar aut Debnath, Sujan aut Sharma, Shubham aut Enthalten in The international journal of advanced manufacturing technology Springer London, 1985 119(2022), 9-10 vom: 11. Jan., Seite 5671-5685 (DE-627)129185299 (DE-600)52651-4 (DE-576)014456192 0268-3768 nnns volume:119 year:2022 number:9-10 day:11 month:01 pages:5671-5685 https://doi.org/10.1007/s00170-022-08660-z lizenzpflichtig Volltext GBV_USEFLAG_A SYSFLAG_A GBV_OLC SSG-OLC-TEC GBV_ILN_2018 GBV_ILN_2333 AR 119 2022 9-10 11 01 5671-5685 |
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10.1007/s00170-022-08660-z doi (DE-627)OLC2078324094 (DE-He213)s00170-022-08660-z-p DE-627 ger DE-627 rakwb eng 670 VZ Zhang, Zechen verfasserin aut Residual stress of grinding cemented carbide using $ MoS_{2} $ nano-lubricant 2022 Text txt rdacontent ohne Hilfsmittel zu benutzen n rdamedia Band nc rdacarrier © The Author(s), under exclusive licence to Springer-Verlag London Ltd., part of Springer Nature 2022 Abstract The special mechanical properties of cemented carbide with high strength and hardness will cause complex stress due to excessive force and heat in the process of precision manufacturing, which will affect precision retention and endurance limit. Given the health and environmental threat of conventional flood cooling and the harsh processing environment of dry grinding, minimum quantity lubrication (MQL) has become an irreplaceable method to machining cemented carbide. However, the addition of nanoparticles changes the force and heat during grinding, which makes the influence on the residual stress of cemented carbide complicated. Therefore, based on the single abrasive grinding force model, the effective abrasive particle number was obtained by simulating the distribution of abrasive particles on the grinding wheel surface, and the mechanical stress model was established, which was loaded onto the workpiece in iterative attenuation mode. The thermal stress model was established based on the temperature field model. The final residual stress prediction model was obtained by determining whether the grinding process yields results and carrying out stress loading and stress relaxation. Experimental verification of the model was carried out under four different grinding conditions of YG8. The minimum friction coefficient of 0.385 was obtained under nanofluid minimum quantity lubrication (NMQL). In the precision analysis of the model, the minimum error value was 5.9% in the direction perpendicular to the feed direction of the workpiece in the dry grinding condition, which proved that the residual stress model had certain reliability. Grinding Residual stress Nano-lubricant Grinding force Grinding temperature Sui, Menghua aut Li, Changhe (orcid)0000-0003-4409-956X aut Zhou, Zongming aut Liu, Bo aut Chen, Yun aut Said, Zafar aut Debnath, Sujan aut Sharma, Shubham aut Enthalten in The international journal of advanced manufacturing technology Springer London, 1985 119(2022), 9-10 vom: 11. Jan., Seite 5671-5685 (DE-627)129185299 (DE-600)52651-4 (DE-576)014456192 0268-3768 nnns volume:119 year:2022 number:9-10 day:11 month:01 pages:5671-5685 https://doi.org/10.1007/s00170-022-08660-z lizenzpflichtig Volltext GBV_USEFLAG_A SYSFLAG_A GBV_OLC SSG-OLC-TEC GBV_ILN_2018 GBV_ILN_2333 AR 119 2022 9-10 11 01 5671-5685 |
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10.1007/s00170-022-08660-z doi (DE-627)OLC2078324094 (DE-He213)s00170-022-08660-z-p DE-627 ger DE-627 rakwb eng 670 VZ Zhang, Zechen verfasserin aut Residual stress of grinding cemented carbide using $ MoS_{2} $ nano-lubricant 2022 Text txt rdacontent ohne Hilfsmittel zu benutzen n rdamedia Band nc rdacarrier © The Author(s), under exclusive licence to Springer-Verlag London Ltd., part of Springer Nature 2022 Abstract The special mechanical properties of cemented carbide with high strength and hardness will cause complex stress due to excessive force and heat in the process of precision manufacturing, which will affect precision retention and endurance limit. Given the health and environmental threat of conventional flood cooling and the harsh processing environment of dry grinding, minimum quantity lubrication (MQL) has become an irreplaceable method to machining cemented carbide. However, the addition of nanoparticles changes the force and heat during grinding, which makes the influence on the residual stress of cemented carbide complicated. Therefore, based on the single abrasive grinding force model, the effective abrasive particle number was obtained by simulating the distribution of abrasive particles on the grinding wheel surface, and the mechanical stress model was established, which was loaded onto the workpiece in iterative attenuation mode. The thermal stress model was established based on the temperature field model. The final residual stress prediction model was obtained by determining whether the grinding process yields results and carrying out stress loading and stress relaxation. Experimental verification of the model was carried out under four different grinding conditions of YG8. The minimum friction coefficient of 0.385 was obtained under nanofluid minimum quantity lubrication (NMQL). In the precision analysis of the model, the minimum error value was 5.9% in the direction perpendicular to the feed direction of the workpiece in the dry grinding condition, which proved that the residual stress model had certain reliability. Grinding Residual stress Nano-lubricant Grinding force Grinding temperature Sui, Menghua aut Li, Changhe (orcid)0000-0003-4409-956X aut Zhou, Zongming aut Liu, Bo aut Chen, Yun aut Said, Zafar aut Debnath, Sujan aut Sharma, Shubham aut Enthalten in The international journal of advanced manufacturing technology Springer London, 1985 119(2022), 9-10 vom: 11. Jan., Seite 5671-5685 (DE-627)129185299 (DE-600)52651-4 (DE-576)014456192 0268-3768 nnns volume:119 year:2022 number:9-10 day:11 month:01 pages:5671-5685 https://doi.org/10.1007/s00170-022-08660-z lizenzpflichtig Volltext GBV_USEFLAG_A SYSFLAG_A GBV_OLC SSG-OLC-TEC GBV_ILN_2018 GBV_ILN_2333 AR 119 2022 9-10 11 01 5671-5685 |
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670 VZ Residual stress of grinding cemented carbide using $ MoS_{2} $ nano-lubricant Grinding Residual stress Nano-lubricant Grinding force Grinding temperature |
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Residual stress of grinding cemented carbide using $ MoS_{2} $ nano-lubricant |
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Residual stress of grinding cemented carbide using $ MoS_{2} $ nano-lubricant |
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Zhang, Zechen |
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Zhang, Zechen Sui, Menghua Li, Changhe Zhou, Zongming Liu, Bo Chen, Yun Said, Zafar Debnath, Sujan Sharma, Shubham |
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residual stress of grinding cemented carbide using $ mos_{2} $ nano-lubricant |
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Residual stress of grinding cemented carbide using $ MoS_{2} $ nano-lubricant |
| abstract |
Abstract The special mechanical properties of cemented carbide with high strength and hardness will cause complex stress due to excessive force and heat in the process of precision manufacturing, which will affect precision retention and endurance limit. Given the health and environmental threat of conventional flood cooling and the harsh processing environment of dry grinding, minimum quantity lubrication (MQL) has become an irreplaceable method to machining cemented carbide. However, the addition of nanoparticles changes the force and heat during grinding, which makes the influence on the residual stress of cemented carbide complicated. Therefore, based on the single abrasive grinding force model, the effective abrasive particle number was obtained by simulating the distribution of abrasive particles on the grinding wheel surface, and the mechanical stress model was established, which was loaded onto the workpiece in iterative attenuation mode. The thermal stress model was established based on the temperature field model. The final residual stress prediction model was obtained by determining whether the grinding process yields results and carrying out stress loading and stress relaxation. Experimental verification of the model was carried out under four different grinding conditions of YG8. The minimum friction coefficient of 0.385 was obtained under nanofluid minimum quantity lubrication (NMQL). In the precision analysis of the model, the minimum error value was 5.9% in the direction perpendicular to the feed direction of the workpiece in the dry grinding condition, which proved that the residual stress model had certain reliability. © The Author(s), under exclusive licence to Springer-Verlag London Ltd., part of Springer Nature 2022 |
| abstractGer |
Abstract The special mechanical properties of cemented carbide with high strength and hardness will cause complex stress due to excessive force and heat in the process of precision manufacturing, which will affect precision retention and endurance limit. Given the health and environmental threat of conventional flood cooling and the harsh processing environment of dry grinding, minimum quantity lubrication (MQL) has become an irreplaceable method to machining cemented carbide. However, the addition of nanoparticles changes the force and heat during grinding, which makes the influence on the residual stress of cemented carbide complicated. Therefore, based on the single abrasive grinding force model, the effective abrasive particle number was obtained by simulating the distribution of abrasive particles on the grinding wheel surface, and the mechanical stress model was established, which was loaded onto the workpiece in iterative attenuation mode. The thermal stress model was established based on the temperature field model. The final residual stress prediction model was obtained by determining whether the grinding process yields results and carrying out stress loading and stress relaxation. Experimental verification of the model was carried out under four different grinding conditions of YG8. The minimum friction coefficient of 0.385 was obtained under nanofluid minimum quantity lubrication (NMQL). In the precision analysis of the model, the minimum error value was 5.9% in the direction perpendicular to the feed direction of the workpiece in the dry grinding condition, which proved that the residual stress model had certain reliability. © The Author(s), under exclusive licence to Springer-Verlag London Ltd., part of Springer Nature 2022 |
| abstract_unstemmed |
Abstract The special mechanical properties of cemented carbide with high strength and hardness will cause complex stress due to excessive force and heat in the process of precision manufacturing, which will affect precision retention and endurance limit. Given the health and environmental threat of conventional flood cooling and the harsh processing environment of dry grinding, minimum quantity lubrication (MQL) has become an irreplaceable method to machining cemented carbide. However, the addition of nanoparticles changes the force and heat during grinding, which makes the influence on the residual stress of cemented carbide complicated. Therefore, based on the single abrasive grinding force model, the effective abrasive particle number was obtained by simulating the distribution of abrasive particles on the grinding wheel surface, and the mechanical stress model was established, which was loaded onto the workpiece in iterative attenuation mode. The thermal stress model was established based on the temperature field model. The final residual stress prediction model was obtained by determining whether the grinding process yields results and carrying out stress loading and stress relaxation. Experimental verification of the model was carried out under four different grinding conditions of YG8. The minimum friction coefficient of 0.385 was obtained under nanofluid minimum quantity lubrication (NMQL). In the precision analysis of the model, the minimum error value was 5.9% in the direction perpendicular to the feed direction of the workpiece in the dry grinding condition, which proved that the residual stress model had certain reliability. © The Author(s), under exclusive licence to Springer-Verlag London Ltd., part of Springer Nature 2022 |
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Residual stress of grinding cemented carbide using $ MoS_{2} $ nano-lubricant |
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