Thermophysical-Based Modeling of Material Removal in Powder Mixed Near-Dry Electric Discharge Machining
Abstract Electrical discharge machining (EDM) is a non-conventional method of machining hard materials with intricate shapes. Near-dry electric discharge machining (ND-EDM) is an advanced method of EDM which is eco-friendly and is more efficient in terms of material removal rate (MRR) than tradition...
Ausführliche Beschreibung
Gespeichert in:
| Autor*in: |
Sundriyal, Sanjay [verfasserIn] |
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| Format: |
Artikel |
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| Sprache: |
Englisch |
| Erschienen: |
2020 |
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| Schlagwörter: |
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| Anmerkung: |
© ASM International 2020 |
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| Übergeordnetes Werk: |
Enthalten in: Journal of materials engineering and performance - Springer US, 1992, 29(2020), 10 vom: 18. Sept., Seite 6550-6569 |
|---|---|
| Übergeordnetes Werk: |
volume:29 ; year:2020 ; number:10 ; day:18 ; month:09 ; pages:6550-6569 |
| Links: |
|---|
| DOI / URN: |
10.1007/s11665-020-05110-3 |
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| Katalog-ID: |
OLC2121316973 |
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| 520 | |a Abstract Electrical discharge machining (EDM) is a non-conventional method of machining hard materials with intricate shapes. Near-dry electric discharge machining (ND-EDM) is an advanced method of EDM which is eco-friendly and is more efficient in terms of material removal rate (MRR) than traditional EDM. In this research, an approach has been made to perform a new electrical discharge machining operation on EN-31 steel which utilizes metallic powder as an additive along with a gaseous dielectric (for example air) in ND-EDM. This advanced method of machining is known as powder mixed near-dry EDM. This study involves modeling for output process parameter—Material Removal Rate. The mathematical model was developed using the approach of Gaussian heat distribution. FEM modeling was done on ANSYS WORKBENCH 16.0 module. The experiments were performed and comparative study was done between the results obtained by modeling and experiments. The maximum experimental MRR was 7.68 $ mm^{3} $/min, and the error percentage between experimental, mathematical and FEM was under 30%. It was concluded that the modeling was done successfully and results obtained do comply with the methodology of the research. | ||
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10.1007/s11665-020-05110-3 doi (DE-627)OLC2121316973 (DE-He213)s11665-020-05110-3-p DE-627 ger DE-627 rakwb eng 620 660 670 VZ Sundriyal, Sanjay verfasserin aut Thermophysical-Based Modeling of Material Removal in Powder Mixed Near-Dry Electric Discharge Machining 2020 Text txt rdacontent ohne Hilfsmittel zu benutzen n rdamedia Band nc rdacarrier © ASM International 2020 Abstract Electrical discharge machining (EDM) is a non-conventional method of machining hard materials with intricate shapes. Near-dry electric discharge machining (ND-EDM) is an advanced method of EDM which is eco-friendly and is more efficient in terms of material removal rate (MRR) than traditional EDM. In this research, an approach has been made to perform a new electrical discharge machining operation on EN-31 steel which utilizes metallic powder as an additive along with a gaseous dielectric (for example air) in ND-EDM. This advanced method of machining is known as powder mixed near-dry EDM. This study involves modeling for output process parameter—Material Removal Rate. The mathematical model was developed using the approach of Gaussian heat distribution. FEM modeling was done on ANSYS WORKBENCH 16.0 module. The experiments were performed and comparative study was done between the results obtained by modeling and experiments. The maximum experimental MRR was 7.68 $ mm^{3} $/min, and the error percentage between experimental, mathematical and FEM was under 30%. It was concluded that the modeling was done successfully and results obtained do comply with the methodology of the research. Gaussian heat distribution inter-electrode gap material removal rate near-dry EDM powder mixed near-dry EDM Yadav, Jitender aut Walia, R. S. (orcid)0000-0002-1201-7892 aut Kumar, Rajesh aut Enthalten in Journal of materials engineering and performance Springer US, 1992 29(2020), 10 vom: 18. Sept., Seite 6550-6569 (DE-627)131147366 (DE-600)1129075-4 (DE-576)033027250 1059-9495 nnns volume:29 year:2020 number:10 day:18 month:09 pages:6550-6569 https://doi.org/10.1007/s11665-020-05110-3 lizenzpflichtig Volltext GBV_USEFLAG_A SYSFLAG_A GBV_OLC SSG-OLC-TEC AR 29 2020 10 18 09 6550-6569 |
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10.1007/s11665-020-05110-3 doi (DE-627)OLC2121316973 (DE-He213)s11665-020-05110-3-p DE-627 ger DE-627 rakwb eng 620 660 670 VZ Sundriyal, Sanjay verfasserin aut Thermophysical-Based Modeling of Material Removal in Powder Mixed Near-Dry Electric Discharge Machining 2020 Text txt rdacontent ohne Hilfsmittel zu benutzen n rdamedia Band nc rdacarrier © ASM International 2020 Abstract Electrical discharge machining (EDM) is a non-conventional method of machining hard materials with intricate shapes. Near-dry electric discharge machining (ND-EDM) is an advanced method of EDM which is eco-friendly and is more efficient in terms of material removal rate (MRR) than traditional EDM. In this research, an approach has been made to perform a new electrical discharge machining operation on EN-31 steel which utilizes metallic powder as an additive along with a gaseous dielectric (for example air) in ND-EDM. This advanced method of machining is known as powder mixed near-dry EDM. This study involves modeling for output process parameter—Material Removal Rate. The mathematical model was developed using the approach of Gaussian heat distribution. FEM modeling was done on ANSYS WORKBENCH 16.0 module. The experiments were performed and comparative study was done between the results obtained by modeling and experiments. The maximum experimental MRR was 7.68 $ mm^{3} $/min, and the error percentage between experimental, mathematical and FEM was under 30%. It was concluded that the modeling was done successfully and results obtained do comply with the methodology of the research. Gaussian heat distribution inter-electrode gap material removal rate near-dry EDM powder mixed near-dry EDM Yadav, Jitender aut Walia, R. S. (orcid)0000-0002-1201-7892 aut Kumar, Rajesh aut Enthalten in Journal of materials engineering and performance Springer US, 1992 29(2020), 10 vom: 18. Sept., Seite 6550-6569 (DE-627)131147366 (DE-600)1129075-4 (DE-576)033027250 1059-9495 nnns volume:29 year:2020 number:10 day:18 month:09 pages:6550-6569 https://doi.org/10.1007/s11665-020-05110-3 lizenzpflichtig Volltext GBV_USEFLAG_A SYSFLAG_A GBV_OLC SSG-OLC-TEC AR 29 2020 10 18 09 6550-6569 |
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10.1007/s11665-020-05110-3 doi (DE-627)OLC2121316973 (DE-He213)s11665-020-05110-3-p DE-627 ger DE-627 rakwb eng 620 660 670 VZ Sundriyal, Sanjay verfasserin aut Thermophysical-Based Modeling of Material Removal in Powder Mixed Near-Dry Electric Discharge Machining 2020 Text txt rdacontent ohne Hilfsmittel zu benutzen n rdamedia Band nc rdacarrier © ASM International 2020 Abstract Electrical discharge machining (EDM) is a non-conventional method of machining hard materials with intricate shapes. Near-dry electric discharge machining (ND-EDM) is an advanced method of EDM which is eco-friendly and is more efficient in terms of material removal rate (MRR) than traditional EDM. In this research, an approach has been made to perform a new electrical discharge machining operation on EN-31 steel which utilizes metallic powder as an additive along with a gaseous dielectric (for example air) in ND-EDM. This advanced method of machining is known as powder mixed near-dry EDM. This study involves modeling for output process parameter—Material Removal Rate. The mathematical model was developed using the approach of Gaussian heat distribution. FEM modeling was done on ANSYS WORKBENCH 16.0 module. The experiments were performed and comparative study was done between the results obtained by modeling and experiments. The maximum experimental MRR was 7.68 $ mm^{3} $/min, and the error percentage between experimental, mathematical and FEM was under 30%. It was concluded that the modeling was done successfully and results obtained do comply with the methodology of the research. Gaussian heat distribution inter-electrode gap material removal rate near-dry EDM powder mixed near-dry EDM Yadav, Jitender aut Walia, R. S. (orcid)0000-0002-1201-7892 aut Kumar, Rajesh aut Enthalten in Journal of materials engineering and performance Springer US, 1992 29(2020), 10 vom: 18. Sept., Seite 6550-6569 (DE-627)131147366 (DE-600)1129075-4 (DE-576)033027250 1059-9495 nnns volume:29 year:2020 number:10 day:18 month:09 pages:6550-6569 https://doi.org/10.1007/s11665-020-05110-3 lizenzpflichtig Volltext GBV_USEFLAG_A SYSFLAG_A GBV_OLC SSG-OLC-TEC AR 29 2020 10 18 09 6550-6569 |
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10.1007/s11665-020-05110-3 doi (DE-627)OLC2121316973 (DE-He213)s11665-020-05110-3-p DE-627 ger DE-627 rakwb eng 620 660 670 VZ Sundriyal, Sanjay verfasserin aut Thermophysical-Based Modeling of Material Removal in Powder Mixed Near-Dry Electric Discharge Machining 2020 Text txt rdacontent ohne Hilfsmittel zu benutzen n rdamedia Band nc rdacarrier © ASM International 2020 Abstract Electrical discharge machining (EDM) is a non-conventional method of machining hard materials with intricate shapes. Near-dry electric discharge machining (ND-EDM) is an advanced method of EDM which is eco-friendly and is more efficient in terms of material removal rate (MRR) than traditional EDM. In this research, an approach has been made to perform a new electrical discharge machining operation on EN-31 steel which utilizes metallic powder as an additive along with a gaseous dielectric (for example air) in ND-EDM. This advanced method of machining is known as powder mixed near-dry EDM. This study involves modeling for output process parameter—Material Removal Rate. The mathematical model was developed using the approach of Gaussian heat distribution. FEM modeling was done on ANSYS WORKBENCH 16.0 module. The experiments were performed and comparative study was done between the results obtained by modeling and experiments. The maximum experimental MRR was 7.68 $ mm^{3} $/min, and the error percentage between experimental, mathematical and FEM was under 30%. It was concluded that the modeling was done successfully and results obtained do comply with the methodology of the research. Gaussian heat distribution inter-electrode gap material removal rate near-dry EDM powder mixed near-dry EDM Yadav, Jitender aut Walia, R. S. (orcid)0000-0002-1201-7892 aut Kumar, Rajesh aut Enthalten in Journal of materials engineering and performance Springer US, 1992 29(2020), 10 vom: 18. Sept., Seite 6550-6569 (DE-627)131147366 (DE-600)1129075-4 (DE-576)033027250 1059-9495 nnns volume:29 year:2020 number:10 day:18 month:09 pages:6550-6569 https://doi.org/10.1007/s11665-020-05110-3 lizenzpflichtig Volltext GBV_USEFLAG_A SYSFLAG_A GBV_OLC SSG-OLC-TEC AR 29 2020 10 18 09 6550-6569 |
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10.1007/s11665-020-05110-3 doi (DE-627)OLC2121316973 (DE-He213)s11665-020-05110-3-p DE-627 ger DE-627 rakwb eng 620 660 670 VZ Sundriyal, Sanjay verfasserin aut Thermophysical-Based Modeling of Material Removal in Powder Mixed Near-Dry Electric Discharge Machining 2020 Text txt rdacontent ohne Hilfsmittel zu benutzen n rdamedia Band nc rdacarrier © ASM International 2020 Abstract Electrical discharge machining (EDM) is a non-conventional method of machining hard materials with intricate shapes. Near-dry electric discharge machining (ND-EDM) is an advanced method of EDM which is eco-friendly and is more efficient in terms of material removal rate (MRR) than traditional EDM. In this research, an approach has been made to perform a new electrical discharge machining operation on EN-31 steel which utilizes metallic powder as an additive along with a gaseous dielectric (for example air) in ND-EDM. This advanced method of machining is known as powder mixed near-dry EDM. This study involves modeling for output process parameter—Material Removal Rate. The mathematical model was developed using the approach of Gaussian heat distribution. FEM modeling was done on ANSYS WORKBENCH 16.0 module. The experiments were performed and comparative study was done between the results obtained by modeling and experiments. The maximum experimental MRR was 7.68 $ mm^{3} $/min, and the error percentage between experimental, mathematical and FEM was under 30%. It was concluded that the modeling was done successfully and results obtained do comply with the methodology of the research. Gaussian heat distribution inter-electrode gap material removal rate near-dry EDM powder mixed near-dry EDM Yadav, Jitender aut Walia, R. S. (orcid)0000-0002-1201-7892 aut Kumar, Rajesh aut Enthalten in Journal of materials engineering and performance Springer US, 1992 29(2020), 10 vom: 18. Sept., Seite 6550-6569 (DE-627)131147366 (DE-600)1129075-4 (DE-576)033027250 1059-9495 nnns volume:29 year:2020 number:10 day:18 month:09 pages:6550-6569 https://doi.org/10.1007/s11665-020-05110-3 lizenzpflichtig Volltext GBV_USEFLAG_A SYSFLAG_A GBV_OLC SSG-OLC-TEC AR 29 2020 10 18 09 6550-6569 |
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Thermophysical-Based Modeling of Material Removal in Powder Mixed Near-Dry Electric Discharge Machining |
| abstract |
Abstract Electrical discharge machining (EDM) is a non-conventional method of machining hard materials with intricate shapes. Near-dry electric discharge machining (ND-EDM) is an advanced method of EDM which is eco-friendly and is more efficient in terms of material removal rate (MRR) than traditional EDM. In this research, an approach has been made to perform a new electrical discharge machining operation on EN-31 steel which utilizes metallic powder as an additive along with a gaseous dielectric (for example air) in ND-EDM. This advanced method of machining is known as powder mixed near-dry EDM. This study involves modeling for output process parameter—Material Removal Rate. The mathematical model was developed using the approach of Gaussian heat distribution. FEM modeling was done on ANSYS WORKBENCH 16.0 module. The experiments were performed and comparative study was done between the results obtained by modeling and experiments. The maximum experimental MRR was 7.68 $ mm^{3} $/min, and the error percentage between experimental, mathematical and FEM was under 30%. It was concluded that the modeling was done successfully and results obtained do comply with the methodology of the research. © ASM International 2020 |
| abstractGer |
Abstract Electrical discharge machining (EDM) is a non-conventional method of machining hard materials with intricate shapes. Near-dry electric discharge machining (ND-EDM) is an advanced method of EDM which is eco-friendly and is more efficient in terms of material removal rate (MRR) than traditional EDM. In this research, an approach has been made to perform a new electrical discharge machining operation on EN-31 steel which utilizes metallic powder as an additive along with a gaseous dielectric (for example air) in ND-EDM. This advanced method of machining is known as powder mixed near-dry EDM. This study involves modeling for output process parameter—Material Removal Rate. The mathematical model was developed using the approach of Gaussian heat distribution. FEM modeling was done on ANSYS WORKBENCH 16.0 module. The experiments were performed and comparative study was done between the results obtained by modeling and experiments. The maximum experimental MRR was 7.68 $ mm^{3} $/min, and the error percentage between experimental, mathematical and FEM was under 30%. It was concluded that the modeling was done successfully and results obtained do comply with the methodology of the research. © ASM International 2020 |
| abstract_unstemmed |
Abstract Electrical discharge machining (EDM) is a non-conventional method of machining hard materials with intricate shapes. Near-dry electric discharge machining (ND-EDM) is an advanced method of EDM which is eco-friendly and is more efficient in terms of material removal rate (MRR) than traditional EDM. In this research, an approach has been made to perform a new electrical discharge machining operation on EN-31 steel which utilizes metallic powder as an additive along with a gaseous dielectric (for example air) in ND-EDM. This advanced method of machining is known as powder mixed near-dry EDM. This study involves modeling for output process parameter—Material Removal Rate. The mathematical model was developed using the approach of Gaussian heat distribution. FEM modeling was done on ANSYS WORKBENCH 16.0 module. The experiments were performed and comparative study was done between the results obtained by modeling and experiments. The maximum experimental MRR was 7.68 $ mm^{3} $/min, and the error percentage between experimental, mathematical and FEM was under 30%. It was concluded that the modeling was done successfully and results obtained do comply with the methodology of the research. © ASM International 2020 |
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| title_short |
Thermophysical-Based Modeling of Material Removal in Powder Mixed Near-Dry Electric Discharge Machining |
| url |
https://doi.org/10.1007/s11665-020-05110-3 |
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| author2 |
Yadav, Jitender Walia, R. S. Kumar, Rajesh |
| author2Str |
Yadav, Jitender Walia, R. S. Kumar, Rajesh |
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131147366 |
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| doi_str |
10.1007/s11665-020-05110-3 |
| up_date |
2024-07-04T06:34:01.729Z |
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