Geometric error identification for machine tools using a novel 1D probe system
Abstract Measuring and evaluating the geometric error of a linear axis periodically, is an essential operation in the day-to-day usage of a machine tool. In this paper, a system consisting of a novel one-dimension probe and a ball array is developed to fast estimate the geometric error a linear axis...
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| Autor*in: |
Chen, Jianxiong [verfasserIn] |
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| Format: |
Artikel |
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| Sprache: |
Englisch |
| Erschienen: |
2021 |
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| Schlagwörter: |
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| Anmerkung: |
© The Author(s), under exclusive licence to Springer-Verlag London Ltd., part of Springer Nature 2021 |
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| Übergeordnetes Werk: |
Enthalten in: The international journal of advanced manufacturing technology - Springer London, 1985, 114(2021), 11-12 vom: 26. Apr., Seite 3475-3487 |
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| Übergeordnetes Werk: |
volume:114 ; year:2021 ; number:11-12 ; day:26 ; month:04 ; pages:3475-3487 |
| Links: |
|---|
| DOI / URN: |
10.1007/s00170-021-07093-4 |
|---|
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OLC2125867133 |
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| 520 | |a Abstract Measuring and evaluating the geometric error of a linear axis periodically, is an essential operation in the day-to-day usage of a machine tool. In this paper, a system consisting of a novel one-dimension probe and a ball array is developed to fast estimate the geometric error a linear axis from the ball center deviations in three dimensions. The proposed 1D probe is assembled by an inductance micrometer and a simple fixture. Five measuring positions on the ball surface are selected to recognize the ball center offset caused by the geometric error. Then, an identification model is established to recognize the error at the ball center in the array. Moreover, a correction method is proposed to eliminate the installation error. It applies the least square method to form the virtual baseline by the measured ball centers, in order to eliminate the effect that resulted from the inaccuracy and the misalignment of the ball array during the manufacturing and setting, respectively. Then, the remaining part of the measured results is applied to evaluate the geometric error of the measured linear axis, including one positioning error and two straightness errors. Finally, a prototype system is developed to verify the correctness of the proposed 1D probe, while a measurement experiment is conducted on a machining center to verify the validity of the proposed method. The results indicate that the maximum absolute error among one positioning error and two straightness errors reach to 2.1 μm, 2.3 μm, and 1.6 μm, respectively, while the root mean square error, and the average absolute error are no more than 2.0 μm, when comparing with the results from the laser interferometer. | ||
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10.1007/s00170-021-07093-4 doi (DE-627)OLC2125867133 (DE-He213)s00170-021-07093-4-p DE-627 ger DE-627 rakwb eng 670 VZ Chen, Jianxiong verfasserin aut Geometric error identification for machine tools using a novel 1D probe system 2021 Text txt rdacontent ohne Hilfsmittel zu benutzen n rdamedia Band nc rdacarrier © The Author(s), under exclusive licence to Springer-Verlag London Ltd., part of Springer Nature 2021 Abstract Measuring and evaluating the geometric error of a linear axis periodically, is an essential operation in the day-to-day usage of a machine tool. In this paper, a system consisting of a novel one-dimension probe and a ball array is developed to fast estimate the geometric error a linear axis from the ball center deviations in three dimensions. The proposed 1D probe is assembled by an inductance micrometer and a simple fixture. Five measuring positions on the ball surface are selected to recognize the ball center offset caused by the geometric error. Then, an identification model is established to recognize the error at the ball center in the array. Moreover, a correction method is proposed to eliminate the installation error. It applies the least square method to form the virtual baseline by the measured ball centers, in order to eliminate the effect that resulted from the inaccuracy and the misalignment of the ball array during the manufacturing and setting, respectively. Then, the remaining part of the measured results is applied to evaluate the geometric error of the measured linear axis, including one positioning error and two straightness errors. Finally, a prototype system is developed to verify the correctness of the proposed 1D probe, while a measurement experiment is conducted on a machining center to verify the validity of the proposed method. The results indicate that the maximum absolute error among one positioning error and two straightness errors reach to 2.1 μm, 2.3 μm, and 1.6 μm, respectively, while the root mean square error, and the average absolute error are no more than 2.0 μm, when comparing with the results from the laser interferometer. Geometric error Linear axis 1D ball array 1D probe Error correction Lin, Shuwen aut Gu, Tianqi aut Enthalten in The international journal of advanced manufacturing technology Springer London, 1985 114(2021), 11-12 vom: 26. Apr., Seite 3475-3487 (DE-627)129185299 (DE-600)52651-4 (DE-576)014456192 0268-3768 nnns volume:114 year:2021 number:11-12 day:26 month:04 pages:3475-3487 https://doi.org/10.1007/s00170-021-07093-4 lizenzpflichtig Volltext GBV_USEFLAG_A SYSFLAG_A GBV_OLC SSG-OLC-TEC GBV_ILN_2018 GBV_ILN_2333 AR 114 2021 11-12 26 04 3475-3487 |
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10.1007/s00170-021-07093-4 doi (DE-627)OLC2125867133 (DE-He213)s00170-021-07093-4-p DE-627 ger DE-627 rakwb eng 670 VZ Chen, Jianxiong verfasserin aut Geometric error identification for machine tools using a novel 1D probe system 2021 Text txt rdacontent ohne Hilfsmittel zu benutzen n rdamedia Band nc rdacarrier © The Author(s), under exclusive licence to Springer-Verlag London Ltd., part of Springer Nature 2021 Abstract Measuring and evaluating the geometric error of a linear axis periodically, is an essential operation in the day-to-day usage of a machine tool. In this paper, a system consisting of a novel one-dimension probe and a ball array is developed to fast estimate the geometric error a linear axis from the ball center deviations in three dimensions. The proposed 1D probe is assembled by an inductance micrometer and a simple fixture. Five measuring positions on the ball surface are selected to recognize the ball center offset caused by the geometric error. Then, an identification model is established to recognize the error at the ball center in the array. Moreover, a correction method is proposed to eliminate the installation error. It applies the least square method to form the virtual baseline by the measured ball centers, in order to eliminate the effect that resulted from the inaccuracy and the misalignment of the ball array during the manufacturing and setting, respectively. Then, the remaining part of the measured results is applied to evaluate the geometric error of the measured linear axis, including one positioning error and two straightness errors. Finally, a prototype system is developed to verify the correctness of the proposed 1D probe, while a measurement experiment is conducted on a machining center to verify the validity of the proposed method. The results indicate that the maximum absolute error among one positioning error and two straightness errors reach to 2.1 μm, 2.3 μm, and 1.6 μm, respectively, while the root mean square error, and the average absolute error are no more than 2.0 μm, when comparing with the results from the laser interferometer. Geometric error Linear axis 1D ball array 1D probe Error correction Lin, Shuwen aut Gu, Tianqi aut Enthalten in The international journal of advanced manufacturing technology Springer London, 1985 114(2021), 11-12 vom: 26. Apr., Seite 3475-3487 (DE-627)129185299 (DE-600)52651-4 (DE-576)014456192 0268-3768 nnns volume:114 year:2021 number:11-12 day:26 month:04 pages:3475-3487 https://doi.org/10.1007/s00170-021-07093-4 lizenzpflichtig Volltext GBV_USEFLAG_A SYSFLAG_A GBV_OLC SSG-OLC-TEC GBV_ILN_2018 GBV_ILN_2333 AR 114 2021 11-12 26 04 3475-3487 |
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10.1007/s00170-021-07093-4 doi (DE-627)OLC2125867133 (DE-He213)s00170-021-07093-4-p DE-627 ger DE-627 rakwb eng 670 VZ Chen, Jianxiong verfasserin aut Geometric error identification for machine tools using a novel 1D probe system 2021 Text txt rdacontent ohne Hilfsmittel zu benutzen n rdamedia Band nc rdacarrier © The Author(s), under exclusive licence to Springer-Verlag London Ltd., part of Springer Nature 2021 Abstract Measuring and evaluating the geometric error of a linear axis periodically, is an essential operation in the day-to-day usage of a machine tool. In this paper, a system consisting of a novel one-dimension probe and a ball array is developed to fast estimate the geometric error a linear axis from the ball center deviations in three dimensions. The proposed 1D probe is assembled by an inductance micrometer and a simple fixture. Five measuring positions on the ball surface are selected to recognize the ball center offset caused by the geometric error. Then, an identification model is established to recognize the error at the ball center in the array. Moreover, a correction method is proposed to eliminate the installation error. It applies the least square method to form the virtual baseline by the measured ball centers, in order to eliminate the effect that resulted from the inaccuracy and the misalignment of the ball array during the manufacturing and setting, respectively. Then, the remaining part of the measured results is applied to evaluate the geometric error of the measured linear axis, including one positioning error and two straightness errors. Finally, a prototype system is developed to verify the correctness of the proposed 1D probe, while a measurement experiment is conducted on a machining center to verify the validity of the proposed method. The results indicate that the maximum absolute error among one positioning error and two straightness errors reach to 2.1 μm, 2.3 μm, and 1.6 μm, respectively, while the root mean square error, and the average absolute error are no more than 2.0 μm, when comparing with the results from the laser interferometer. Geometric error Linear axis 1D ball array 1D probe Error correction Lin, Shuwen aut Gu, Tianqi aut Enthalten in The international journal of advanced manufacturing technology Springer London, 1985 114(2021), 11-12 vom: 26. Apr., Seite 3475-3487 (DE-627)129185299 (DE-600)52651-4 (DE-576)014456192 0268-3768 nnns volume:114 year:2021 number:11-12 day:26 month:04 pages:3475-3487 https://doi.org/10.1007/s00170-021-07093-4 lizenzpflichtig Volltext GBV_USEFLAG_A SYSFLAG_A GBV_OLC SSG-OLC-TEC GBV_ILN_2018 GBV_ILN_2333 AR 114 2021 11-12 26 04 3475-3487 |
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10.1007/s00170-021-07093-4 doi (DE-627)OLC2125867133 (DE-He213)s00170-021-07093-4-p DE-627 ger DE-627 rakwb eng 670 VZ Chen, Jianxiong verfasserin aut Geometric error identification for machine tools using a novel 1D probe system 2021 Text txt rdacontent ohne Hilfsmittel zu benutzen n rdamedia Band nc rdacarrier © The Author(s), under exclusive licence to Springer-Verlag London Ltd., part of Springer Nature 2021 Abstract Measuring and evaluating the geometric error of a linear axis periodically, is an essential operation in the day-to-day usage of a machine tool. In this paper, a system consisting of a novel one-dimension probe and a ball array is developed to fast estimate the geometric error a linear axis from the ball center deviations in three dimensions. The proposed 1D probe is assembled by an inductance micrometer and a simple fixture. Five measuring positions on the ball surface are selected to recognize the ball center offset caused by the geometric error. Then, an identification model is established to recognize the error at the ball center in the array. Moreover, a correction method is proposed to eliminate the installation error. It applies the least square method to form the virtual baseline by the measured ball centers, in order to eliminate the effect that resulted from the inaccuracy and the misalignment of the ball array during the manufacturing and setting, respectively. Then, the remaining part of the measured results is applied to evaluate the geometric error of the measured linear axis, including one positioning error and two straightness errors. Finally, a prototype system is developed to verify the correctness of the proposed 1D probe, while a measurement experiment is conducted on a machining center to verify the validity of the proposed method. The results indicate that the maximum absolute error among one positioning error and two straightness errors reach to 2.1 μm, 2.3 μm, and 1.6 μm, respectively, while the root mean square error, and the average absolute error are no more than 2.0 μm, when comparing with the results from the laser interferometer. Geometric error Linear axis 1D ball array 1D probe Error correction Lin, Shuwen aut Gu, Tianqi aut Enthalten in The international journal of advanced manufacturing technology Springer London, 1985 114(2021), 11-12 vom: 26. Apr., Seite 3475-3487 (DE-627)129185299 (DE-600)52651-4 (DE-576)014456192 0268-3768 nnns volume:114 year:2021 number:11-12 day:26 month:04 pages:3475-3487 https://doi.org/10.1007/s00170-021-07093-4 lizenzpflichtig Volltext GBV_USEFLAG_A SYSFLAG_A GBV_OLC SSG-OLC-TEC GBV_ILN_2018 GBV_ILN_2333 AR 114 2021 11-12 26 04 3475-3487 |
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10.1007/s00170-021-07093-4 doi (DE-627)OLC2125867133 (DE-He213)s00170-021-07093-4-p DE-627 ger DE-627 rakwb eng 670 VZ Chen, Jianxiong verfasserin aut Geometric error identification for machine tools using a novel 1D probe system 2021 Text txt rdacontent ohne Hilfsmittel zu benutzen n rdamedia Band nc rdacarrier © The Author(s), under exclusive licence to Springer-Verlag London Ltd., part of Springer Nature 2021 Abstract Measuring and evaluating the geometric error of a linear axis periodically, is an essential operation in the day-to-day usage of a machine tool. In this paper, a system consisting of a novel one-dimension probe and a ball array is developed to fast estimate the geometric error a linear axis from the ball center deviations in three dimensions. The proposed 1D probe is assembled by an inductance micrometer and a simple fixture. Five measuring positions on the ball surface are selected to recognize the ball center offset caused by the geometric error. Then, an identification model is established to recognize the error at the ball center in the array. Moreover, a correction method is proposed to eliminate the installation error. It applies the least square method to form the virtual baseline by the measured ball centers, in order to eliminate the effect that resulted from the inaccuracy and the misalignment of the ball array during the manufacturing and setting, respectively. Then, the remaining part of the measured results is applied to evaluate the geometric error of the measured linear axis, including one positioning error and two straightness errors. Finally, a prototype system is developed to verify the correctness of the proposed 1D probe, while a measurement experiment is conducted on a machining center to verify the validity of the proposed method. The results indicate that the maximum absolute error among one positioning error and two straightness errors reach to 2.1 μm, 2.3 μm, and 1.6 μm, respectively, while the root mean square error, and the average absolute error are no more than 2.0 μm, when comparing with the results from the laser interferometer. Geometric error Linear axis 1D ball array 1D probe Error correction Lin, Shuwen aut Gu, Tianqi aut Enthalten in The international journal of advanced manufacturing technology Springer London, 1985 114(2021), 11-12 vom: 26. Apr., Seite 3475-3487 (DE-627)129185299 (DE-600)52651-4 (DE-576)014456192 0268-3768 nnns volume:114 year:2021 number:11-12 day:26 month:04 pages:3475-3487 https://doi.org/10.1007/s00170-021-07093-4 lizenzpflichtig Volltext GBV_USEFLAG_A SYSFLAG_A GBV_OLC SSG-OLC-TEC GBV_ILN_2018 GBV_ILN_2333 AR 114 2021 11-12 26 04 3475-3487 |
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Chen, Jianxiong Lin, Shuwen Gu, Tianqi |
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10.1007/s00170-021-07093-4 |
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geometric error identification for machine tools using a novel 1d probe system |
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Geometric error identification for machine tools using a novel 1D probe system |
| abstract |
Abstract Measuring and evaluating the geometric error of a linear axis periodically, is an essential operation in the day-to-day usage of a machine tool. In this paper, a system consisting of a novel one-dimension probe and a ball array is developed to fast estimate the geometric error a linear axis from the ball center deviations in three dimensions. The proposed 1D probe is assembled by an inductance micrometer and a simple fixture. Five measuring positions on the ball surface are selected to recognize the ball center offset caused by the geometric error. Then, an identification model is established to recognize the error at the ball center in the array. Moreover, a correction method is proposed to eliminate the installation error. It applies the least square method to form the virtual baseline by the measured ball centers, in order to eliminate the effect that resulted from the inaccuracy and the misalignment of the ball array during the manufacturing and setting, respectively. Then, the remaining part of the measured results is applied to evaluate the geometric error of the measured linear axis, including one positioning error and two straightness errors. Finally, a prototype system is developed to verify the correctness of the proposed 1D probe, while a measurement experiment is conducted on a machining center to verify the validity of the proposed method. The results indicate that the maximum absolute error among one positioning error and two straightness errors reach to 2.1 μm, 2.3 μm, and 1.6 μm, respectively, while the root mean square error, and the average absolute error are no more than 2.0 μm, when comparing with the results from the laser interferometer. © The Author(s), under exclusive licence to Springer-Verlag London Ltd., part of Springer Nature 2021 |
| abstractGer |
Abstract Measuring and evaluating the geometric error of a linear axis periodically, is an essential operation in the day-to-day usage of a machine tool. In this paper, a system consisting of a novel one-dimension probe and a ball array is developed to fast estimate the geometric error a linear axis from the ball center deviations in three dimensions. The proposed 1D probe is assembled by an inductance micrometer and a simple fixture. Five measuring positions on the ball surface are selected to recognize the ball center offset caused by the geometric error. Then, an identification model is established to recognize the error at the ball center in the array. Moreover, a correction method is proposed to eliminate the installation error. It applies the least square method to form the virtual baseline by the measured ball centers, in order to eliminate the effect that resulted from the inaccuracy and the misalignment of the ball array during the manufacturing and setting, respectively. Then, the remaining part of the measured results is applied to evaluate the geometric error of the measured linear axis, including one positioning error and two straightness errors. Finally, a prototype system is developed to verify the correctness of the proposed 1D probe, while a measurement experiment is conducted on a machining center to verify the validity of the proposed method. The results indicate that the maximum absolute error among one positioning error and two straightness errors reach to 2.1 μm, 2.3 μm, and 1.6 μm, respectively, while the root mean square error, and the average absolute error are no more than 2.0 μm, when comparing with the results from the laser interferometer. © The Author(s), under exclusive licence to Springer-Verlag London Ltd., part of Springer Nature 2021 |
| abstract_unstemmed |
Abstract Measuring and evaluating the geometric error of a linear axis periodically, is an essential operation in the day-to-day usage of a machine tool. In this paper, a system consisting of a novel one-dimension probe and a ball array is developed to fast estimate the geometric error a linear axis from the ball center deviations in three dimensions. The proposed 1D probe is assembled by an inductance micrometer and a simple fixture. Five measuring positions on the ball surface are selected to recognize the ball center offset caused by the geometric error. Then, an identification model is established to recognize the error at the ball center in the array. Moreover, a correction method is proposed to eliminate the installation error. It applies the least square method to form the virtual baseline by the measured ball centers, in order to eliminate the effect that resulted from the inaccuracy and the misalignment of the ball array during the manufacturing and setting, respectively. Then, the remaining part of the measured results is applied to evaluate the geometric error of the measured linear axis, including one positioning error and two straightness errors. Finally, a prototype system is developed to verify the correctness of the proposed 1D probe, while a measurement experiment is conducted on a machining center to verify the validity of the proposed method. The results indicate that the maximum absolute error among one positioning error and two straightness errors reach to 2.1 μm, 2.3 μm, and 1.6 μm, respectively, while the root mean square error, and the average absolute error are no more than 2.0 μm, when comparing with the results from the laser interferometer. © The Author(s), under exclusive licence to Springer-Verlag London Ltd., part of Springer Nature 2021 |
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Geometric error identification for machine tools using a novel 1D probe system |
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