Machine tool analyzer: a device for identifying 13 position-independent geometric errors for five-axis machine tools
Abstract We introduce a prototype “machine tool analyzer” (MTA), consisting of a nest of five displacement sensors and a dual-ball system with two centering structures, designed to identify 13 position-independent geometric errors (PIGEs) in five-axis machine tools. The 13 PIGEs include three square...
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| Autor*in: |
Yang, Seung-Han [verfasserIn] |
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| Format: |
Artikel |
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| Sprache: |
Englisch |
| Erschienen: |
2021 |
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| Schlagwörter: |
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| Anmerkung: |
© The Author(s), under exclusive licence to Springer-Verlag London Ltd., part of Springer Nature 2021 |
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| Übergeordnetes Werk: |
Enthalten in: The international journal of advanced manufacturing technology - Springer London, 1985, 115(2021), 9-10 vom: 31. Mai, Seite 2945-2957 |
|---|---|
| Übergeordnetes Werk: |
volume:115 ; year:2021 ; number:9-10 ; day:31 ; month:05 ; pages:2945-2957 |
| Links: |
|---|
| DOI / URN: |
10.1007/s00170-021-07341-7 |
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OLC2126732630 |
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| 520 | |a Abstract We introduce a prototype “machine tool analyzer” (MTA), consisting of a nest of five displacement sensors and a dual-ball system with two centering structures, designed to identify 13 position-independent geometric errors (PIGEs) in five-axis machine tools. The 13 PIGEs include three squareness errors in the three linear axes, two squareness errors and two offset errors in the rotary/tilting axis, and two squareness errors in the spindle axis. The MTA completes four circular paths, during which an identification algorithm identifies thirteen possible PIGEs and set-up errors. The MTA was applied to a commercial five-axis machine tool with a swivel head/rotary table and verified experimentally. Cost-effective measurements were achieved using a single set-up of the nest and associated system. In addition, a circular test using a double ball-bar was used to test the volumetric accuracy of the five-axis machine tool and verify the identified PIGEs. The maximum deviation, minimum deviation, and PV values in the circular test were 109, 55, and 55 μm, respectively, without compensation for errors imparted by the PIGEs, and 38, 5, and 33 μm, respectively, with compensation. This demonstrated the validity of the proposed method. | ||
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10.1007/s00170-021-07341-7 doi (DE-627)OLC2126732630 (DE-He213)s00170-021-07341-7-p DE-627 ger DE-627 rakwb eng 670 VZ Yang, Seung-Han verfasserin aut Machine tool analyzer: a device for identifying 13 position-independent geometric errors for five-axis machine tools 2021 Text txt rdacontent ohne Hilfsmittel zu benutzen n rdamedia Band nc rdacarrier © The Author(s), under exclusive licence to Springer-Verlag London Ltd., part of Springer Nature 2021 Abstract We introduce a prototype “machine tool analyzer” (MTA), consisting of a nest of five displacement sensors and a dual-ball system with two centering structures, designed to identify 13 position-independent geometric errors (PIGEs) in five-axis machine tools. The 13 PIGEs include three squareness errors in the three linear axes, two squareness errors and two offset errors in the rotary/tilting axis, and two squareness errors in the spindle axis. The MTA completes four circular paths, during which an identification algorithm identifies thirteen possible PIGEs and set-up errors. The MTA was applied to a commercial five-axis machine tool with a swivel head/rotary table and verified experimentally. Cost-effective measurements were achieved using a single set-up of the nest and associated system. In addition, a circular test using a double ball-bar was used to test the volumetric accuracy of the five-axis machine tool and verify the identified PIGEs. The maximum deviation, minimum deviation, and PV values in the circular test were 109, 55, and 55 μm, respectively, without compensation for errors imparted by the PIGEs, and 38, 5, and 33 μm, respectively, with compensation. This demonstrated the validity of the proposed method. Five-axis machine tools Machine tool analyzer Position-independent geometric errors Set-up error Volumetric accuracy Lee, Kwang-Il (orcid)0000-0003-0093-2783 aut Enthalten in The international journal of advanced manufacturing technology Springer London, 1985 115(2021), 9-10 vom: 31. Mai, Seite 2945-2957 (DE-627)129185299 (DE-600)52651-4 (DE-576)014456192 0268-3768 nnns volume:115 year:2021 number:9-10 day:31 month:05 pages:2945-2957 https://doi.org/10.1007/s00170-021-07341-7 lizenzpflichtig Volltext GBV_USEFLAG_A SYSFLAG_A GBV_OLC SSG-OLC-TEC GBV_ILN_2018 GBV_ILN_2333 AR 115 2021 9-10 31 05 2945-2957 |
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10.1007/s00170-021-07341-7 doi (DE-627)OLC2126732630 (DE-He213)s00170-021-07341-7-p DE-627 ger DE-627 rakwb eng 670 VZ Yang, Seung-Han verfasserin aut Machine tool analyzer: a device for identifying 13 position-independent geometric errors for five-axis machine tools 2021 Text txt rdacontent ohne Hilfsmittel zu benutzen n rdamedia Band nc rdacarrier © The Author(s), under exclusive licence to Springer-Verlag London Ltd., part of Springer Nature 2021 Abstract We introduce a prototype “machine tool analyzer” (MTA), consisting of a nest of five displacement sensors and a dual-ball system with two centering structures, designed to identify 13 position-independent geometric errors (PIGEs) in five-axis machine tools. The 13 PIGEs include three squareness errors in the three linear axes, two squareness errors and two offset errors in the rotary/tilting axis, and two squareness errors in the spindle axis. The MTA completes four circular paths, during which an identification algorithm identifies thirteen possible PIGEs and set-up errors. The MTA was applied to a commercial five-axis machine tool with a swivel head/rotary table and verified experimentally. Cost-effective measurements were achieved using a single set-up of the nest and associated system. In addition, a circular test using a double ball-bar was used to test the volumetric accuracy of the five-axis machine tool and verify the identified PIGEs. The maximum deviation, minimum deviation, and PV values in the circular test were 109, 55, and 55 μm, respectively, without compensation for errors imparted by the PIGEs, and 38, 5, and 33 μm, respectively, with compensation. This demonstrated the validity of the proposed method. Five-axis machine tools Machine tool analyzer Position-independent geometric errors Set-up error Volumetric accuracy Lee, Kwang-Il (orcid)0000-0003-0093-2783 aut Enthalten in The international journal of advanced manufacturing technology Springer London, 1985 115(2021), 9-10 vom: 31. Mai, Seite 2945-2957 (DE-627)129185299 (DE-600)52651-4 (DE-576)014456192 0268-3768 nnns volume:115 year:2021 number:9-10 day:31 month:05 pages:2945-2957 https://doi.org/10.1007/s00170-021-07341-7 lizenzpflichtig Volltext GBV_USEFLAG_A SYSFLAG_A GBV_OLC SSG-OLC-TEC GBV_ILN_2018 GBV_ILN_2333 AR 115 2021 9-10 31 05 2945-2957 |
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10.1007/s00170-021-07341-7 doi (DE-627)OLC2126732630 (DE-He213)s00170-021-07341-7-p DE-627 ger DE-627 rakwb eng 670 VZ Yang, Seung-Han verfasserin aut Machine tool analyzer: a device for identifying 13 position-independent geometric errors for five-axis machine tools 2021 Text txt rdacontent ohne Hilfsmittel zu benutzen n rdamedia Band nc rdacarrier © The Author(s), under exclusive licence to Springer-Verlag London Ltd., part of Springer Nature 2021 Abstract We introduce a prototype “machine tool analyzer” (MTA), consisting of a nest of five displacement sensors and a dual-ball system with two centering structures, designed to identify 13 position-independent geometric errors (PIGEs) in five-axis machine tools. The 13 PIGEs include three squareness errors in the three linear axes, two squareness errors and two offset errors in the rotary/tilting axis, and two squareness errors in the spindle axis. The MTA completes four circular paths, during which an identification algorithm identifies thirteen possible PIGEs and set-up errors. The MTA was applied to a commercial five-axis machine tool with a swivel head/rotary table and verified experimentally. Cost-effective measurements were achieved using a single set-up of the nest and associated system. In addition, a circular test using a double ball-bar was used to test the volumetric accuracy of the five-axis machine tool and verify the identified PIGEs. The maximum deviation, minimum deviation, and PV values in the circular test were 109, 55, and 55 μm, respectively, without compensation for errors imparted by the PIGEs, and 38, 5, and 33 μm, respectively, with compensation. This demonstrated the validity of the proposed method. Five-axis machine tools Machine tool analyzer Position-independent geometric errors Set-up error Volumetric accuracy Lee, Kwang-Il (orcid)0000-0003-0093-2783 aut Enthalten in The international journal of advanced manufacturing technology Springer London, 1985 115(2021), 9-10 vom: 31. Mai, Seite 2945-2957 (DE-627)129185299 (DE-600)52651-4 (DE-576)014456192 0268-3768 nnns volume:115 year:2021 number:9-10 day:31 month:05 pages:2945-2957 https://doi.org/10.1007/s00170-021-07341-7 lizenzpflichtig Volltext GBV_USEFLAG_A SYSFLAG_A GBV_OLC SSG-OLC-TEC GBV_ILN_2018 GBV_ILN_2333 AR 115 2021 9-10 31 05 2945-2957 |
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10.1007/s00170-021-07341-7 doi (DE-627)OLC2126732630 (DE-He213)s00170-021-07341-7-p DE-627 ger DE-627 rakwb eng 670 VZ Yang, Seung-Han verfasserin aut Machine tool analyzer: a device for identifying 13 position-independent geometric errors for five-axis machine tools 2021 Text txt rdacontent ohne Hilfsmittel zu benutzen n rdamedia Band nc rdacarrier © The Author(s), under exclusive licence to Springer-Verlag London Ltd., part of Springer Nature 2021 Abstract We introduce a prototype “machine tool analyzer” (MTA), consisting of a nest of five displacement sensors and a dual-ball system with two centering structures, designed to identify 13 position-independent geometric errors (PIGEs) in five-axis machine tools. The 13 PIGEs include three squareness errors in the three linear axes, two squareness errors and two offset errors in the rotary/tilting axis, and two squareness errors in the spindle axis. The MTA completes four circular paths, during which an identification algorithm identifies thirteen possible PIGEs and set-up errors. The MTA was applied to a commercial five-axis machine tool with a swivel head/rotary table and verified experimentally. Cost-effective measurements were achieved using a single set-up of the nest and associated system. In addition, a circular test using a double ball-bar was used to test the volumetric accuracy of the five-axis machine tool and verify the identified PIGEs. The maximum deviation, minimum deviation, and PV values in the circular test were 109, 55, and 55 μm, respectively, without compensation for errors imparted by the PIGEs, and 38, 5, and 33 μm, respectively, with compensation. This demonstrated the validity of the proposed method. Five-axis machine tools Machine tool analyzer Position-independent geometric errors Set-up error Volumetric accuracy Lee, Kwang-Il (orcid)0000-0003-0093-2783 aut Enthalten in The international journal of advanced manufacturing technology Springer London, 1985 115(2021), 9-10 vom: 31. Mai, Seite 2945-2957 (DE-627)129185299 (DE-600)52651-4 (DE-576)014456192 0268-3768 nnns volume:115 year:2021 number:9-10 day:31 month:05 pages:2945-2957 https://doi.org/10.1007/s00170-021-07341-7 lizenzpflichtig Volltext GBV_USEFLAG_A SYSFLAG_A GBV_OLC SSG-OLC-TEC GBV_ILN_2018 GBV_ILN_2333 AR 115 2021 9-10 31 05 2945-2957 |
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10.1007/s00170-021-07341-7 doi (DE-627)OLC2126732630 (DE-He213)s00170-021-07341-7-p DE-627 ger DE-627 rakwb eng 670 VZ Yang, Seung-Han verfasserin aut Machine tool analyzer: a device for identifying 13 position-independent geometric errors for five-axis machine tools 2021 Text txt rdacontent ohne Hilfsmittel zu benutzen n rdamedia Band nc rdacarrier © The Author(s), under exclusive licence to Springer-Verlag London Ltd., part of Springer Nature 2021 Abstract We introduce a prototype “machine tool analyzer” (MTA), consisting of a nest of five displacement sensors and a dual-ball system with two centering structures, designed to identify 13 position-independent geometric errors (PIGEs) in five-axis machine tools. The 13 PIGEs include three squareness errors in the three linear axes, two squareness errors and two offset errors in the rotary/tilting axis, and two squareness errors in the spindle axis. The MTA completes four circular paths, during which an identification algorithm identifies thirteen possible PIGEs and set-up errors. The MTA was applied to a commercial five-axis machine tool with a swivel head/rotary table and verified experimentally. Cost-effective measurements were achieved using a single set-up of the nest and associated system. In addition, a circular test using a double ball-bar was used to test the volumetric accuracy of the five-axis machine tool and verify the identified PIGEs. The maximum deviation, minimum deviation, and PV values in the circular test were 109, 55, and 55 μm, respectively, without compensation for errors imparted by the PIGEs, and 38, 5, and 33 μm, respectively, with compensation. This demonstrated the validity of the proposed method. Five-axis machine tools Machine tool analyzer Position-independent geometric errors Set-up error Volumetric accuracy Lee, Kwang-Il (orcid)0000-0003-0093-2783 aut Enthalten in The international journal of advanced manufacturing technology Springer London, 1985 115(2021), 9-10 vom: 31. Mai, Seite 2945-2957 (DE-627)129185299 (DE-600)52651-4 (DE-576)014456192 0268-3768 nnns volume:115 year:2021 number:9-10 day:31 month:05 pages:2945-2957 https://doi.org/10.1007/s00170-021-07341-7 lizenzpflichtig Volltext GBV_USEFLAG_A SYSFLAG_A GBV_OLC SSG-OLC-TEC GBV_ILN_2018 GBV_ILN_2333 AR 115 2021 9-10 31 05 2945-2957 |
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Machine tool analyzer: a device for identifying 13 position-independent geometric errors for five-axis machine tools |
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Abstract We introduce a prototype “machine tool analyzer” (MTA), consisting of a nest of five displacement sensors and a dual-ball system with two centering structures, designed to identify 13 position-independent geometric errors (PIGEs) in five-axis machine tools. The 13 PIGEs include three squareness errors in the three linear axes, two squareness errors and two offset errors in the rotary/tilting axis, and two squareness errors in the spindle axis. The MTA completes four circular paths, during which an identification algorithm identifies thirteen possible PIGEs and set-up errors. The MTA was applied to a commercial five-axis machine tool with a swivel head/rotary table and verified experimentally. Cost-effective measurements were achieved using a single set-up of the nest and associated system. In addition, a circular test using a double ball-bar was used to test the volumetric accuracy of the five-axis machine tool and verify the identified PIGEs. The maximum deviation, minimum deviation, and PV values in the circular test were 109, 55, and 55 μm, respectively, without compensation for errors imparted by the PIGEs, and 38, 5, and 33 μm, respectively, with compensation. This demonstrated the validity of the proposed method. © The Author(s), under exclusive licence to Springer-Verlag London Ltd., part of Springer Nature 2021 |
| abstractGer |
Abstract We introduce a prototype “machine tool analyzer” (MTA), consisting of a nest of five displacement sensors and a dual-ball system with two centering structures, designed to identify 13 position-independent geometric errors (PIGEs) in five-axis machine tools. The 13 PIGEs include three squareness errors in the three linear axes, two squareness errors and two offset errors in the rotary/tilting axis, and two squareness errors in the spindle axis. The MTA completes four circular paths, during which an identification algorithm identifies thirteen possible PIGEs and set-up errors. The MTA was applied to a commercial five-axis machine tool with a swivel head/rotary table and verified experimentally. Cost-effective measurements were achieved using a single set-up of the nest and associated system. In addition, a circular test using a double ball-bar was used to test the volumetric accuracy of the five-axis machine tool and verify the identified PIGEs. The maximum deviation, minimum deviation, and PV values in the circular test were 109, 55, and 55 μm, respectively, without compensation for errors imparted by the PIGEs, and 38, 5, and 33 μm, respectively, with compensation. This demonstrated the validity of the proposed method. © The Author(s), under exclusive licence to Springer-Verlag London Ltd., part of Springer Nature 2021 |
| abstract_unstemmed |
Abstract We introduce a prototype “machine tool analyzer” (MTA), consisting of a nest of five displacement sensors and a dual-ball system with two centering structures, designed to identify 13 position-independent geometric errors (PIGEs) in five-axis machine tools. The 13 PIGEs include three squareness errors in the three linear axes, two squareness errors and two offset errors in the rotary/tilting axis, and two squareness errors in the spindle axis. The MTA completes four circular paths, during which an identification algorithm identifies thirteen possible PIGEs and set-up errors. The MTA was applied to a commercial five-axis machine tool with a swivel head/rotary table and verified experimentally. Cost-effective measurements were achieved using a single set-up of the nest and associated system. In addition, a circular test using a double ball-bar was used to test the volumetric accuracy of the five-axis machine tool and verify the identified PIGEs. The maximum deviation, minimum deviation, and PV values in the circular test were 109, 55, and 55 μm, respectively, without compensation for errors imparted by the PIGEs, and 38, 5, and 33 μm, respectively, with compensation. This demonstrated the validity of the proposed method. © The Author(s), under exclusive licence to Springer-Verlag London Ltd., part of Springer Nature 2021 |
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| title_short |
Machine tool analyzer: a device for identifying 13 position-independent geometric errors for five-axis machine tools |
| url |
https://doi.org/10.1007/s00170-021-07341-7 |
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Lee, Kwang-Il |
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