Parameters affecting the quality of friction drilled holes and formed thread in austenitic stainless steel AISI 304
The main purpose of this research paper is to improve the quality of the friction-drilled holes and formed thread by investigating the influence of the input working parameters that have not been investigated yet on the quality of the produced bores. Due to lack of research related to the hardness m...
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| Autor*in: |
Bassiouny, Nada Abdelmoneim [verfasserIn] |
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| Format: |
Artikel |
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| Sprache: |
Englisch |
| Erschienen: |
2023 |
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| Schlagwörter: |
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| Anmerkung: |
© The Author(s) 2023 |
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| Übergeordnetes Werk: |
Enthalten in: The international journal of advanced manufacturing technology - Springer London, 1985, 125(2023), 3-4 vom: 09. Jan., Seite 1493-1509 |
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| Übergeordnetes Werk: |
volume:125 ; year:2023 ; number:3-4 ; day:09 ; month:01 ; pages:1493-1509 |
| Links: |
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| DOI / URN: |
10.1007/s00170-022-10788-x |
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| Katalog-ID: |
OLC2133977856 |
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| 245 | 1 | 0 | |a Parameters affecting the quality of friction drilled holes and formed thread in austenitic stainless steel AISI 304 |
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| 520 | |a The main purpose of this research paper is to improve the quality of the friction-drilled holes and formed thread by investigating the influence of the input working parameters that have not been investigated yet on the quality of the produced bores. Due to lack of research related to the hardness macro- and microstructure of formed threads, experiments were conducted to investigate these important issues. Finally, a tension test was performed to compare the performance of the form tapped thread with the conventionally cut thread. The experiments were conducted on difficult-to-cut material AISI 304 stainless steel workpieces with (2 and 3 mm) wall thicknesses. Tungsten carbide friction drills with diameters (Ø9.2, Ø7.3, and Ø4.5 mm) were used to perform the experiments. The effects of the ratio of workpiece thickness (t) to tool diameter (dT), rotational speed (N), and feed speed (f) on the hole diametral oversize (U), cylindricity error, and collar height were studied. The analysis of variance (ANOVA) showed that the t/d ratio was the most significant factor affecting the mean cylindricity error and the collar height. By comparing the performance of the three tools, it was noticeable that the friction drill Ø7.3 realized better results in terms of mean hole diametral oversize and mean cylindricity error. The elevated temperature associated with high plastic deformation during the processes resulting in fine grains with high hardness values were observed at the heat-affected zone. The longer effective thread length of the formed thread realized higher strength values than the cut thread. Graphical abstract | ||
| 650 | 4 | |a Friction drilling | |
| 650 | 4 | |a Form tapping | |
| 650 | 4 | |a Hole diametral oversize | |
| 650 | 4 | |a Cylindricity error | |
| 650 | 4 | |a Microstructure | |
| 650 | 4 | |a Tension test | |
| 700 | 1 | |a Al-Makky, Mohammad |4 aut | |
| 700 | 1 | |a Youssef, Helmi |4 aut | |
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10.1007/s00170-022-10788-x doi (DE-627)OLC2133977856 (DE-He213)s00170-022-10788-x-p DE-627 ger DE-627 rakwb eng 670 VZ Bassiouny, Nada Abdelmoneim verfasserin (orcid)0000-0002-1673-2041 aut Parameters affecting the quality of friction drilled holes and formed thread in austenitic stainless steel AISI 304 2023 Text txt rdacontent ohne Hilfsmittel zu benutzen n rdamedia Band nc rdacarrier © The Author(s) 2023 The main purpose of this research paper is to improve the quality of the friction-drilled holes and formed thread by investigating the influence of the input working parameters that have not been investigated yet on the quality of the produced bores. Due to lack of research related to the hardness macro- and microstructure of formed threads, experiments were conducted to investigate these important issues. Finally, a tension test was performed to compare the performance of the form tapped thread with the conventionally cut thread. The experiments were conducted on difficult-to-cut material AISI 304 stainless steel workpieces with (2 and 3 mm) wall thicknesses. Tungsten carbide friction drills with diameters (Ø9.2, Ø7.3, and Ø4.5 mm) were used to perform the experiments. The effects of the ratio of workpiece thickness (t) to tool diameter (dT), rotational speed (N), and feed speed (f) on the hole diametral oversize (U), cylindricity error, and collar height were studied. The analysis of variance (ANOVA) showed that the t/d ratio was the most significant factor affecting the mean cylindricity error and the collar height. By comparing the performance of the three tools, it was noticeable that the friction drill Ø7.3 realized better results in terms of mean hole diametral oversize and mean cylindricity error. The elevated temperature associated with high plastic deformation during the processes resulting in fine grains with high hardness values were observed at the heat-affected zone. The longer effective thread length of the formed thread realized higher strength values than the cut thread. Graphical abstract Friction drilling Form tapping Hole diametral oversize Cylindricity error Microstructure Tension test Al-Makky, Mohammad aut Youssef, Helmi aut Enthalten in The international journal of advanced manufacturing technology Springer London, 1985 125(2023), 3-4 vom: 09. Jan., Seite 1493-1509 (DE-627)129185299 (DE-600)52651-4 (DE-576)014456192 0268-3768 nnns volume:125 year:2023 number:3-4 day:09 month:01 pages:1493-1509 https://doi.org/10.1007/s00170-022-10788-x lizenzpflichtig Volltext GBV_USEFLAG_A SYSFLAG_A GBV_OLC SSG-OLC-TEC GBV_ILN_2018 GBV_ILN_2333 AR 125 2023 3-4 09 01 1493-1509 |
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10.1007/s00170-022-10788-x doi (DE-627)OLC2133977856 (DE-He213)s00170-022-10788-x-p DE-627 ger DE-627 rakwb eng 670 VZ Bassiouny, Nada Abdelmoneim verfasserin (orcid)0000-0002-1673-2041 aut Parameters affecting the quality of friction drilled holes and formed thread in austenitic stainless steel AISI 304 2023 Text txt rdacontent ohne Hilfsmittel zu benutzen n rdamedia Band nc rdacarrier © The Author(s) 2023 The main purpose of this research paper is to improve the quality of the friction-drilled holes and formed thread by investigating the influence of the input working parameters that have not been investigated yet on the quality of the produced bores. Due to lack of research related to the hardness macro- and microstructure of formed threads, experiments were conducted to investigate these important issues. Finally, a tension test was performed to compare the performance of the form tapped thread with the conventionally cut thread. The experiments were conducted on difficult-to-cut material AISI 304 stainless steel workpieces with (2 and 3 mm) wall thicknesses. Tungsten carbide friction drills with diameters (Ø9.2, Ø7.3, and Ø4.5 mm) were used to perform the experiments. The effects of the ratio of workpiece thickness (t) to tool diameter (dT), rotational speed (N), and feed speed (f) on the hole diametral oversize (U), cylindricity error, and collar height were studied. The analysis of variance (ANOVA) showed that the t/d ratio was the most significant factor affecting the mean cylindricity error and the collar height. By comparing the performance of the three tools, it was noticeable that the friction drill Ø7.3 realized better results in terms of mean hole diametral oversize and mean cylindricity error. The elevated temperature associated with high plastic deformation during the processes resulting in fine grains with high hardness values were observed at the heat-affected zone. The longer effective thread length of the formed thread realized higher strength values than the cut thread. Graphical abstract Friction drilling Form tapping Hole diametral oversize Cylindricity error Microstructure Tension test Al-Makky, Mohammad aut Youssef, Helmi aut Enthalten in The international journal of advanced manufacturing technology Springer London, 1985 125(2023), 3-4 vom: 09. Jan., Seite 1493-1509 (DE-627)129185299 (DE-600)52651-4 (DE-576)014456192 0268-3768 nnns volume:125 year:2023 number:3-4 day:09 month:01 pages:1493-1509 https://doi.org/10.1007/s00170-022-10788-x lizenzpflichtig Volltext GBV_USEFLAG_A SYSFLAG_A GBV_OLC SSG-OLC-TEC GBV_ILN_2018 GBV_ILN_2333 AR 125 2023 3-4 09 01 1493-1509 |
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10.1007/s00170-022-10788-x doi (DE-627)OLC2133977856 (DE-He213)s00170-022-10788-x-p DE-627 ger DE-627 rakwb eng 670 VZ Bassiouny, Nada Abdelmoneim verfasserin (orcid)0000-0002-1673-2041 aut Parameters affecting the quality of friction drilled holes and formed thread in austenitic stainless steel AISI 304 2023 Text txt rdacontent ohne Hilfsmittel zu benutzen n rdamedia Band nc rdacarrier © The Author(s) 2023 The main purpose of this research paper is to improve the quality of the friction-drilled holes and formed thread by investigating the influence of the input working parameters that have not been investigated yet on the quality of the produced bores. Due to lack of research related to the hardness macro- and microstructure of formed threads, experiments were conducted to investigate these important issues. Finally, a tension test was performed to compare the performance of the form tapped thread with the conventionally cut thread. The experiments were conducted on difficult-to-cut material AISI 304 stainless steel workpieces with (2 and 3 mm) wall thicknesses. Tungsten carbide friction drills with diameters (Ø9.2, Ø7.3, and Ø4.5 mm) were used to perform the experiments. The effects of the ratio of workpiece thickness (t) to tool diameter (dT), rotational speed (N), and feed speed (f) on the hole diametral oversize (U), cylindricity error, and collar height were studied. The analysis of variance (ANOVA) showed that the t/d ratio was the most significant factor affecting the mean cylindricity error and the collar height. By comparing the performance of the three tools, it was noticeable that the friction drill Ø7.3 realized better results in terms of mean hole diametral oversize and mean cylindricity error. The elevated temperature associated with high plastic deformation during the processes resulting in fine grains with high hardness values were observed at the heat-affected zone. The longer effective thread length of the formed thread realized higher strength values than the cut thread. Graphical abstract Friction drilling Form tapping Hole diametral oversize Cylindricity error Microstructure Tension test Al-Makky, Mohammad aut Youssef, Helmi aut Enthalten in The international journal of advanced manufacturing technology Springer London, 1985 125(2023), 3-4 vom: 09. Jan., Seite 1493-1509 (DE-627)129185299 (DE-600)52651-4 (DE-576)014456192 0268-3768 nnns volume:125 year:2023 number:3-4 day:09 month:01 pages:1493-1509 https://doi.org/10.1007/s00170-022-10788-x lizenzpflichtig Volltext GBV_USEFLAG_A SYSFLAG_A GBV_OLC SSG-OLC-TEC GBV_ILN_2018 GBV_ILN_2333 AR 125 2023 3-4 09 01 1493-1509 |
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10.1007/s00170-022-10788-x doi (DE-627)OLC2133977856 (DE-He213)s00170-022-10788-x-p DE-627 ger DE-627 rakwb eng 670 VZ Bassiouny, Nada Abdelmoneim verfasserin (orcid)0000-0002-1673-2041 aut Parameters affecting the quality of friction drilled holes and formed thread in austenitic stainless steel AISI 304 2023 Text txt rdacontent ohne Hilfsmittel zu benutzen n rdamedia Band nc rdacarrier © The Author(s) 2023 The main purpose of this research paper is to improve the quality of the friction-drilled holes and formed thread by investigating the influence of the input working parameters that have not been investigated yet on the quality of the produced bores. Due to lack of research related to the hardness macro- and microstructure of formed threads, experiments were conducted to investigate these important issues. Finally, a tension test was performed to compare the performance of the form tapped thread with the conventionally cut thread. The experiments were conducted on difficult-to-cut material AISI 304 stainless steel workpieces with (2 and 3 mm) wall thicknesses. Tungsten carbide friction drills with diameters (Ø9.2, Ø7.3, and Ø4.5 mm) were used to perform the experiments. The effects of the ratio of workpiece thickness (t) to tool diameter (dT), rotational speed (N), and feed speed (f) on the hole diametral oversize (U), cylindricity error, and collar height were studied. The analysis of variance (ANOVA) showed that the t/d ratio was the most significant factor affecting the mean cylindricity error and the collar height. By comparing the performance of the three tools, it was noticeable that the friction drill Ø7.3 realized better results in terms of mean hole diametral oversize and mean cylindricity error. The elevated temperature associated with high plastic deformation during the processes resulting in fine grains with high hardness values were observed at the heat-affected zone. The longer effective thread length of the formed thread realized higher strength values than the cut thread. Graphical abstract Friction drilling Form tapping Hole diametral oversize Cylindricity error Microstructure Tension test Al-Makky, Mohammad aut Youssef, Helmi aut Enthalten in The international journal of advanced manufacturing technology Springer London, 1985 125(2023), 3-4 vom: 09. Jan., Seite 1493-1509 (DE-627)129185299 (DE-600)52651-4 (DE-576)014456192 0268-3768 nnns volume:125 year:2023 number:3-4 day:09 month:01 pages:1493-1509 https://doi.org/10.1007/s00170-022-10788-x lizenzpflichtig Volltext GBV_USEFLAG_A SYSFLAG_A GBV_OLC SSG-OLC-TEC GBV_ILN_2018 GBV_ILN_2333 AR 125 2023 3-4 09 01 1493-1509 |
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10.1007/s00170-022-10788-x doi (DE-627)OLC2133977856 (DE-He213)s00170-022-10788-x-p DE-627 ger DE-627 rakwb eng 670 VZ Bassiouny, Nada Abdelmoneim verfasserin (orcid)0000-0002-1673-2041 aut Parameters affecting the quality of friction drilled holes and formed thread in austenitic stainless steel AISI 304 2023 Text txt rdacontent ohne Hilfsmittel zu benutzen n rdamedia Band nc rdacarrier © The Author(s) 2023 The main purpose of this research paper is to improve the quality of the friction-drilled holes and formed thread by investigating the influence of the input working parameters that have not been investigated yet on the quality of the produced bores. Due to lack of research related to the hardness macro- and microstructure of formed threads, experiments were conducted to investigate these important issues. Finally, a tension test was performed to compare the performance of the form tapped thread with the conventionally cut thread. The experiments were conducted on difficult-to-cut material AISI 304 stainless steel workpieces with (2 and 3 mm) wall thicknesses. Tungsten carbide friction drills with diameters (Ø9.2, Ø7.3, and Ø4.5 mm) were used to perform the experiments. The effects of the ratio of workpiece thickness (t) to tool diameter (dT), rotational speed (N), and feed speed (f) on the hole diametral oversize (U), cylindricity error, and collar height were studied. The analysis of variance (ANOVA) showed that the t/d ratio was the most significant factor affecting the mean cylindricity error and the collar height. By comparing the performance of the three tools, it was noticeable that the friction drill Ø7.3 realized better results in terms of mean hole diametral oversize and mean cylindricity error. The elevated temperature associated with high plastic deformation during the processes resulting in fine grains with high hardness values were observed at the heat-affected zone. The longer effective thread length of the formed thread realized higher strength values than the cut thread. Graphical abstract Friction drilling Form tapping Hole diametral oversize Cylindricity error Microstructure Tension test Al-Makky, Mohammad aut Youssef, Helmi aut Enthalten in The international journal of advanced manufacturing technology Springer London, 1985 125(2023), 3-4 vom: 09. Jan., Seite 1493-1509 (DE-627)129185299 (DE-600)52651-4 (DE-576)014456192 0268-3768 nnns volume:125 year:2023 number:3-4 day:09 month:01 pages:1493-1509 https://doi.org/10.1007/s00170-022-10788-x lizenzpflichtig Volltext GBV_USEFLAG_A SYSFLAG_A GBV_OLC SSG-OLC-TEC GBV_ILN_2018 GBV_ILN_2333 AR 125 2023 3-4 09 01 1493-1509 |
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Parameters affecting the quality of friction drilled holes and formed thread in austenitic stainless steel AISI 304 |
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Parameters affecting the quality of friction drilled holes and formed thread in austenitic stainless steel AISI 304 |
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Bassiouny, Nada Abdelmoneim |
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The international journal of advanced manufacturing technology |
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Bassiouny, Nada Abdelmoneim Al-Makky, Mohammad Youssef, Helmi |
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parameters affecting the quality of friction drilled holes and formed thread in austenitic stainless steel aisi 304 |
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Parameters affecting the quality of friction drilled holes and formed thread in austenitic stainless steel AISI 304 |
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The main purpose of this research paper is to improve the quality of the friction-drilled holes and formed thread by investigating the influence of the input working parameters that have not been investigated yet on the quality of the produced bores. Due to lack of research related to the hardness macro- and microstructure of formed threads, experiments were conducted to investigate these important issues. Finally, a tension test was performed to compare the performance of the form tapped thread with the conventionally cut thread. The experiments were conducted on difficult-to-cut material AISI 304 stainless steel workpieces with (2 and 3 mm) wall thicknesses. Tungsten carbide friction drills with diameters (Ø9.2, Ø7.3, and Ø4.5 mm) were used to perform the experiments. The effects of the ratio of workpiece thickness (t) to tool diameter (dT), rotational speed (N), and feed speed (f) on the hole diametral oversize (U), cylindricity error, and collar height were studied. The analysis of variance (ANOVA) showed that the t/d ratio was the most significant factor affecting the mean cylindricity error and the collar height. By comparing the performance of the three tools, it was noticeable that the friction drill Ø7.3 realized better results in terms of mean hole diametral oversize and mean cylindricity error. The elevated temperature associated with high plastic deformation during the processes resulting in fine grains with high hardness values were observed at the heat-affected zone. The longer effective thread length of the formed thread realized higher strength values than the cut thread. Graphical abstract © The Author(s) 2023 |
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The main purpose of this research paper is to improve the quality of the friction-drilled holes and formed thread by investigating the influence of the input working parameters that have not been investigated yet on the quality of the produced bores. Due to lack of research related to the hardness macro- and microstructure of formed threads, experiments were conducted to investigate these important issues. Finally, a tension test was performed to compare the performance of the form tapped thread with the conventionally cut thread. The experiments were conducted on difficult-to-cut material AISI 304 stainless steel workpieces with (2 and 3 mm) wall thicknesses. Tungsten carbide friction drills with diameters (Ø9.2, Ø7.3, and Ø4.5 mm) were used to perform the experiments. The effects of the ratio of workpiece thickness (t) to tool diameter (dT), rotational speed (N), and feed speed (f) on the hole diametral oversize (U), cylindricity error, and collar height were studied. The analysis of variance (ANOVA) showed that the t/d ratio was the most significant factor affecting the mean cylindricity error and the collar height. By comparing the performance of the three tools, it was noticeable that the friction drill Ø7.3 realized better results in terms of mean hole diametral oversize and mean cylindricity error. The elevated temperature associated with high plastic deformation during the processes resulting in fine grains with high hardness values were observed at the heat-affected zone. The longer effective thread length of the formed thread realized higher strength values than the cut thread. Graphical abstract © The Author(s) 2023 |
| abstract_unstemmed |
The main purpose of this research paper is to improve the quality of the friction-drilled holes and formed thread by investigating the influence of the input working parameters that have not been investigated yet on the quality of the produced bores. Due to lack of research related to the hardness macro- and microstructure of formed threads, experiments were conducted to investigate these important issues. Finally, a tension test was performed to compare the performance of the form tapped thread with the conventionally cut thread. The experiments were conducted on difficult-to-cut material AISI 304 stainless steel workpieces with (2 and 3 mm) wall thicknesses. Tungsten carbide friction drills with diameters (Ø9.2, Ø7.3, and Ø4.5 mm) were used to perform the experiments. The effects of the ratio of workpiece thickness (t) to tool diameter (dT), rotational speed (N), and feed speed (f) on the hole diametral oversize (U), cylindricity error, and collar height were studied. The analysis of variance (ANOVA) showed that the t/d ratio was the most significant factor affecting the mean cylindricity error and the collar height. By comparing the performance of the three tools, it was noticeable that the friction drill Ø7.3 realized better results in terms of mean hole diametral oversize and mean cylindricity error. The elevated temperature associated with high plastic deformation during the processes resulting in fine grains with high hardness values were observed at the heat-affected zone. The longer effective thread length of the formed thread realized higher strength values than the cut thread. Graphical abstract © The Author(s) 2023 |
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Parameters affecting the quality of friction drilled holes and formed thread in austenitic stainless steel AISI 304 |
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