Castability of Cu-Al-Mn shape memory alloy in a rapid investment casting process: computational and experimental analysis
Abstract Comparisons between virtual prototyping and experimental results are notably beneficial for the development of investment casting processes. In this research, such a comparison aimed to study the castability of a Cu-Al-Mn shape memory alloy (SMA) in a modified centrifugal investment casting...
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| Autor*in: |
da Silva Albuquerque, Carlos Eduardo [verfasserIn] |
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| Format: |
Artikel |
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| Sprache: |
Englisch |
| Erschienen: |
2023 |
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© The Author(s), under exclusive licence to Springer-Verlag London Ltd., part of Springer Nature 2023. Springer Nature or its licensor (e.g. a society or other partner) holds exclusive rights to this article under a publishing agreement with the author(s) or other rightsholder(s); author self-archiving of the accepted manuscript version of this article is solely governed by the terms of such publishing agreement and applicable law. |
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| Übergeordnetes Werk: |
Enthalten in: The international journal of advanced manufacturing technology - Springer London, 1985, 127(2023), 5-6 vom: 05. Juni, Seite 2563-2579 |
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| Übergeordnetes Werk: |
volume:127 ; year:2023 ; number:5-6 ; day:05 ; month:06 ; pages:2563-2579 |
| Links: |
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| DOI / URN: |
10.1007/s00170-023-11672-y |
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OLC2144186472 |
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| 520 | |a Abstract Comparisons between virtual prototyping and experimental results are notably beneficial for the development of investment casting processes. In this research, such a comparison aimed to study the castability of a Cu-Al-Mn shape memory alloy (SMA) in a modified centrifugal investment casting process that uses centrifugal force to inject the molten metal into the mold. Virtual prototyping was numerically simulated using the ProCAST software applying a rectangular mesh part design. The real and virtual parts were examined for mold filling (castability), pore formation, and solidification time. Using Whitlook’s methodology, it was possible to validate the model created in the ProCAST software to simulate the modified investment casting process, detecting results regarding filling, solidification, and porosity with a high degree of accuracy and reliability. In addition to the validation of the developed model, this work also presents estimated values for interface heat transfer coefficient (IHTC) of the metal/mold of aluminum bronze (Cu-Al and Cu-Al-Mn) alloys poured by gravity and centrifugation into plaster molds. Among the obtained values, the IHTC for the 86.7Cu-7.9Al-5.4Mn SMA were estimated at 535 W/$ m^{2} $ K when poured by centrifugal force and 75 W/$ m^{2} $ K by gravity. Ultimately, it was possible to verify that Cu-Al-based shape memory alloy presents a high castability and a low cooling rate. | ||
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10.1007/s00170-023-11672-y doi (DE-627)OLC2144186472 (DE-He213)s00170-023-11672-y-p DE-627 ger DE-627 rakwb eng 670 VZ da Silva Albuquerque, Carlos Eduardo verfasserin (orcid)0000-0002-2137-3311 aut Castability of Cu-Al-Mn shape memory alloy in a rapid investment casting process: computational and experimental analysis 2023 Text txt rdacontent ohne Hilfsmittel zu benutzen n rdamedia Band nc rdacarrier © The Author(s), under exclusive licence to Springer-Verlag London Ltd., part of Springer Nature 2023. Springer Nature or its licensor (e.g. a society or other partner) holds exclusive rights to this article under a publishing agreement with the author(s) or other rightsholder(s); author self-archiving of the accepted manuscript version of this article is solely governed by the terms of such publishing agreement and applicable law. Abstract Comparisons between virtual prototyping and experimental results are notably beneficial for the development of investment casting processes. In this research, such a comparison aimed to study the castability of a Cu-Al-Mn shape memory alloy (SMA) in a modified centrifugal investment casting process that uses centrifugal force to inject the molten metal into the mold. Virtual prototyping was numerically simulated using the ProCAST software applying a rectangular mesh part design. The real and virtual parts were examined for mold filling (castability), pore formation, and solidification time. Using Whitlook’s methodology, it was possible to validate the model created in the ProCAST software to simulate the modified investment casting process, detecting results regarding filling, solidification, and porosity with a high degree of accuracy and reliability. In addition to the validation of the developed model, this work also presents estimated values for interface heat transfer coefficient (IHTC) of the metal/mold of aluminum bronze (Cu-Al and Cu-Al-Mn) alloys poured by gravity and centrifugation into plaster molds. Among the obtained values, the IHTC for the 86.7Cu-7.9Al-5.4Mn SMA were estimated at 535 W/$ m^{2} $ K when poured by centrifugal force and 75 W/$ m^{2} $ K by gravity. Ultimately, it was possible to verify that Cu-Al-based shape memory alloy presents a high castability and a low cooling rate. Casting Investment casting Shape memory alloys Cu-Al-Mn alloy Casting numerical simulation ProCAST software Grassi, Estephanie Nobre Dantas (orcid)0000-0003-3693-8669 aut De Araújo, Carlos José (orcid)0000-0001-8939-0946 aut Enthalten in The international journal of advanced manufacturing technology Springer London, 1985 127(2023), 5-6 vom: 05. Juni, Seite 2563-2579 (DE-627)129185299 (DE-600)52651-4 (DE-576)014456192 0268-3768 nnns volume:127 year:2023 number:5-6 day:05 month:06 pages:2563-2579 https://doi.org/10.1007/s00170-023-11672-y lizenzpflichtig Volltext GBV_USEFLAG_A SYSFLAG_A GBV_OLC SSG-OLC-TEC GBV_ILN_2018 GBV_ILN_2333 AR 127 2023 5-6 05 06 2563-2579 |
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10.1007/s00170-023-11672-y doi (DE-627)OLC2144186472 (DE-He213)s00170-023-11672-y-p DE-627 ger DE-627 rakwb eng 670 VZ da Silva Albuquerque, Carlos Eduardo verfasserin (orcid)0000-0002-2137-3311 aut Castability of Cu-Al-Mn shape memory alloy in a rapid investment casting process: computational and experimental analysis 2023 Text txt rdacontent ohne Hilfsmittel zu benutzen n rdamedia Band nc rdacarrier © The Author(s), under exclusive licence to Springer-Verlag London Ltd., part of Springer Nature 2023. Springer Nature or its licensor (e.g. a society or other partner) holds exclusive rights to this article under a publishing agreement with the author(s) or other rightsholder(s); author self-archiving of the accepted manuscript version of this article is solely governed by the terms of such publishing agreement and applicable law. Abstract Comparisons between virtual prototyping and experimental results are notably beneficial for the development of investment casting processes. In this research, such a comparison aimed to study the castability of a Cu-Al-Mn shape memory alloy (SMA) in a modified centrifugal investment casting process that uses centrifugal force to inject the molten metal into the mold. Virtual prototyping was numerically simulated using the ProCAST software applying a rectangular mesh part design. The real and virtual parts were examined for mold filling (castability), pore formation, and solidification time. Using Whitlook’s methodology, it was possible to validate the model created in the ProCAST software to simulate the modified investment casting process, detecting results regarding filling, solidification, and porosity with a high degree of accuracy and reliability. In addition to the validation of the developed model, this work also presents estimated values for interface heat transfer coefficient (IHTC) of the metal/mold of aluminum bronze (Cu-Al and Cu-Al-Mn) alloys poured by gravity and centrifugation into plaster molds. Among the obtained values, the IHTC for the 86.7Cu-7.9Al-5.4Mn SMA were estimated at 535 W/$ m^{2} $ K when poured by centrifugal force and 75 W/$ m^{2} $ K by gravity. Ultimately, it was possible to verify that Cu-Al-based shape memory alloy presents a high castability and a low cooling rate. Casting Investment casting Shape memory alloys Cu-Al-Mn alloy Casting numerical simulation ProCAST software Grassi, Estephanie Nobre Dantas (orcid)0000-0003-3693-8669 aut De Araújo, Carlos José (orcid)0000-0001-8939-0946 aut Enthalten in The international journal of advanced manufacturing technology Springer London, 1985 127(2023), 5-6 vom: 05. Juni, Seite 2563-2579 (DE-627)129185299 (DE-600)52651-4 (DE-576)014456192 0268-3768 nnns volume:127 year:2023 number:5-6 day:05 month:06 pages:2563-2579 https://doi.org/10.1007/s00170-023-11672-y lizenzpflichtig Volltext GBV_USEFLAG_A SYSFLAG_A GBV_OLC SSG-OLC-TEC GBV_ILN_2018 GBV_ILN_2333 AR 127 2023 5-6 05 06 2563-2579 |
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10.1007/s00170-023-11672-y doi (DE-627)OLC2144186472 (DE-He213)s00170-023-11672-y-p DE-627 ger DE-627 rakwb eng 670 VZ da Silva Albuquerque, Carlos Eduardo verfasserin (orcid)0000-0002-2137-3311 aut Castability of Cu-Al-Mn shape memory alloy in a rapid investment casting process: computational and experimental analysis 2023 Text txt rdacontent ohne Hilfsmittel zu benutzen n rdamedia Band nc rdacarrier © The Author(s), under exclusive licence to Springer-Verlag London Ltd., part of Springer Nature 2023. Springer Nature or its licensor (e.g. a society or other partner) holds exclusive rights to this article under a publishing agreement with the author(s) or other rightsholder(s); author self-archiving of the accepted manuscript version of this article is solely governed by the terms of such publishing agreement and applicable law. Abstract Comparisons between virtual prototyping and experimental results are notably beneficial for the development of investment casting processes. In this research, such a comparison aimed to study the castability of a Cu-Al-Mn shape memory alloy (SMA) in a modified centrifugal investment casting process that uses centrifugal force to inject the molten metal into the mold. Virtual prototyping was numerically simulated using the ProCAST software applying a rectangular mesh part design. The real and virtual parts were examined for mold filling (castability), pore formation, and solidification time. Using Whitlook’s methodology, it was possible to validate the model created in the ProCAST software to simulate the modified investment casting process, detecting results regarding filling, solidification, and porosity with a high degree of accuracy and reliability. In addition to the validation of the developed model, this work also presents estimated values for interface heat transfer coefficient (IHTC) of the metal/mold of aluminum bronze (Cu-Al and Cu-Al-Mn) alloys poured by gravity and centrifugation into plaster molds. Among the obtained values, the IHTC for the 86.7Cu-7.9Al-5.4Mn SMA were estimated at 535 W/$ m^{2} $ K when poured by centrifugal force and 75 W/$ m^{2} $ K by gravity. Ultimately, it was possible to verify that Cu-Al-based shape memory alloy presents a high castability and a low cooling rate. Casting Investment casting Shape memory alloys Cu-Al-Mn alloy Casting numerical simulation ProCAST software Grassi, Estephanie Nobre Dantas (orcid)0000-0003-3693-8669 aut De Araújo, Carlos José (orcid)0000-0001-8939-0946 aut Enthalten in The international journal of advanced manufacturing technology Springer London, 1985 127(2023), 5-6 vom: 05. Juni, Seite 2563-2579 (DE-627)129185299 (DE-600)52651-4 (DE-576)014456192 0268-3768 nnns volume:127 year:2023 number:5-6 day:05 month:06 pages:2563-2579 https://doi.org/10.1007/s00170-023-11672-y lizenzpflichtig Volltext GBV_USEFLAG_A SYSFLAG_A GBV_OLC SSG-OLC-TEC GBV_ILN_2018 GBV_ILN_2333 AR 127 2023 5-6 05 06 2563-2579 |
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10.1007/s00170-023-11672-y doi (DE-627)OLC2144186472 (DE-He213)s00170-023-11672-y-p DE-627 ger DE-627 rakwb eng 670 VZ da Silva Albuquerque, Carlos Eduardo verfasserin (orcid)0000-0002-2137-3311 aut Castability of Cu-Al-Mn shape memory alloy in a rapid investment casting process: computational and experimental analysis 2023 Text txt rdacontent ohne Hilfsmittel zu benutzen n rdamedia Band nc rdacarrier © The Author(s), under exclusive licence to Springer-Verlag London Ltd., part of Springer Nature 2023. Springer Nature or its licensor (e.g. a society or other partner) holds exclusive rights to this article under a publishing agreement with the author(s) or other rightsholder(s); author self-archiving of the accepted manuscript version of this article is solely governed by the terms of such publishing agreement and applicable law. Abstract Comparisons between virtual prototyping and experimental results are notably beneficial for the development of investment casting processes. In this research, such a comparison aimed to study the castability of a Cu-Al-Mn shape memory alloy (SMA) in a modified centrifugal investment casting process that uses centrifugal force to inject the molten metal into the mold. Virtual prototyping was numerically simulated using the ProCAST software applying a rectangular mesh part design. The real and virtual parts were examined for mold filling (castability), pore formation, and solidification time. Using Whitlook’s methodology, it was possible to validate the model created in the ProCAST software to simulate the modified investment casting process, detecting results regarding filling, solidification, and porosity with a high degree of accuracy and reliability. In addition to the validation of the developed model, this work also presents estimated values for interface heat transfer coefficient (IHTC) of the metal/mold of aluminum bronze (Cu-Al and Cu-Al-Mn) alloys poured by gravity and centrifugation into plaster molds. Among the obtained values, the IHTC for the 86.7Cu-7.9Al-5.4Mn SMA were estimated at 535 W/$ m^{2} $ K when poured by centrifugal force and 75 W/$ m^{2} $ K by gravity. Ultimately, it was possible to verify that Cu-Al-based shape memory alloy presents a high castability and a low cooling rate. Casting Investment casting Shape memory alloys Cu-Al-Mn alloy Casting numerical simulation ProCAST software Grassi, Estephanie Nobre Dantas (orcid)0000-0003-3693-8669 aut De Araújo, Carlos José (orcid)0000-0001-8939-0946 aut Enthalten in The international journal of advanced manufacturing technology Springer London, 1985 127(2023), 5-6 vom: 05. Juni, Seite 2563-2579 (DE-627)129185299 (DE-600)52651-4 (DE-576)014456192 0268-3768 nnns volume:127 year:2023 number:5-6 day:05 month:06 pages:2563-2579 https://doi.org/10.1007/s00170-023-11672-y lizenzpflichtig Volltext GBV_USEFLAG_A SYSFLAG_A GBV_OLC SSG-OLC-TEC GBV_ILN_2018 GBV_ILN_2333 AR 127 2023 5-6 05 06 2563-2579 |
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10.1007/s00170-023-11672-y doi (DE-627)OLC2144186472 (DE-He213)s00170-023-11672-y-p DE-627 ger DE-627 rakwb eng 670 VZ da Silva Albuquerque, Carlos Eduardo verfasserin (orcid)0000-0002-2137-3311 aut Castability of Cu-Al-Mn shape memory alloy in a rapid investment casting process: computational and experimental analysis 2023 Text txt rdacontent ohne Hilfsmittel zu benutzen n rdamedia Band nc rdacarrier © The Author(s), under exclusive licence to Springer-Verlag London Ltd., part of Springer Nature 2023. Springer Nature or its licensor (e.g. a society or other partner) holds exclusive rights to this article under a publishing agreement with the author(s) or other rightsholder(s); author self-archiving of the accepted manuscript version of this article is solely governed by the terms of such publishing agreement and applicable law. Abstract Comparisons between virtual prototyping and experimental results are notably beneficial for the development of investment casting processes. In this research, such a comparison aimed to study the castability of a Cu-Al-Mn shape memory alloy (SMA) in a modified centrifugal investment casting process that uses centrifugal force to inject the molten metal into the mold. Virtual prototyping was numerically simulated using the ProCAST software applying a rectangular mesh part design. The real and virtual parts were examined for mold filling (castability), pore formation, and solidification time. Using Whitlook’s methodology, it was possible to validate the model created in the ProCAST software to simulate the modified investment casting process, detecting results regarding filling, solidification, and porosity with a high degree of accuracy and reliability. In addition to the validation of the developed model, this work also presents estimated values for interface heat transfer coefficient (IHTC) of the metal/mold of aluminum bronze (Cu-Al and Cu-Al-Mn) alloys poured by gravity and centrifugation into plaster molds. Among the obtained values, the IHTC for the 86.7Cu-7.9Al-5.4Mn SMA were estimated at 535 W/$ m^{2} $ K when poured by centrifugal force and 75 W/$ m^{2} $ K by gravity. Ultimately, it was possible to verify that Cu-Al-based shape memory alloy presents a high castability and a low cooling rate. Casting Investment casting Shape memory alloys Cu-Al-Mn alloy Casting numerical simulation ProCAST software Grassi, Estephanie Nobre Dantas (orcid)0000-0003-3693-8669 aut De Araújo, Carlos José (orcid)0000-0001-8939-0946 aut Enthalten in The international journal of advanced manufacturing technology Springer London, 1985 127(2023), 5-6 vom: 05. Juni, Seite 2563-2579 (DE-627)129185299 (DE-600)52651-4 (DE-576)014456192 0268-3768 nnns volume:127 year:2023 number:5-6 day:05 month:06 pages:2563-2579 https://doi.org/10.1007/s00170-023-11672-y lizenzpflichtig Volltext GBV_USEFLAG_A SYSFLAG_A GBV_OLC SSG-OLC-TEC GBV_ILN_2018 GBV_ILN_2333 AR 127 2023 5-6 05 06 2563-2579 |
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castability of cu-al-mn shape memory alloy in a rapid investment casting process: computational and experimental analysis |
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Castability of Cu-Al-Mn shape memory alloy in a rapid investment casting process: computational and experimental analysis |
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Abstract Comparisons between virtual prototyping and experimental results are notably beneficial for the development of investment casting processes. In this research, such a comparison aimed to study the castability of a Cu-Al-Mn shape memory alloy (SMA) in a modified centrifugal investment casting process that uses centrifugal force to inject the molten metal into the mold. Virtual prototyping was numerically simulated using the ProCAST software applying a rectangular mesh part design. The real and virtual parts were examined for mold filling (castability), pore formation, and solidification time. Using Whitlook’s methodology, it was possible to validate the model created in the ProCAST software to simulate the modified investment casting process, detecting results regarding filling, solidification, and porosity with a high degree of accuracy and reliability. In addition to the validation of the developed model, this work also presents estimated values for interface heat transfer coefficient (IHTC) of the metal/mold of aluminum bronze (Cu-Al and Cu-Al-Mn) alloys poured by gravity and centrifugation into plaster molds. Among the obtained values, the IHTC for the 86.7Cu-7.9Al-5.4Mn SMA were estimated at 535 W/$ m^{2} $ K when poured by centrifugal force and 75 W/$ m^{2} $ K by gravity. Ultimately, it was possible to verify that Cu-Al-based shape memory alloy presents a high castability and a low cooling rate. © The Author(s), under exclusive licence to Springer-Verlag London Ltd., part of Springer Nature 2023. Springer Nature or its licensor (e.g. a society or other partner) holds exclusive rights to this article under a publishing agreement with the author(s) or other rightsholder(s); author self-archiving of the accepted manuscript version of this article is solely governed by the terms of such publishing agreement and applicable law. |
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Abstract Comparisons between virtual prototyping and experimental results are notably beneficial for the development of investment casting processes. In this research, such a comparison aimed to study the castability of a Cu-Al-Mn shape memory alloy (SMA) in a modified centrifugal investment casting process that uses centrifugal force to inject the molten metal into the mold. Virtual prototyping was numerically simulated using the ProCAST software applying a rectangular mesh part design. The real and virtual parts were examined for mold filling (castability), pore formation, and solidification time. Using Whitlook’s methodology, it was possible to validate the model created in the ProCAST software to simulate the modified investment casting process, detecting results regarding filling, solidification, and porosity with a high degree of accuracy and reliability. In addition to the validation of the developed model, this work also presents estimated values for interface heat transfer coefficient (IHTC) of the metal/mold of aluminum bronze (Cu-Al and Cu-Al-Mn) alloys poured by gravity and centrifugation into plaster molds. Among the obtained values, the IHTC for the 86.7Cu-7.9Al-5.4Mn SMA were estimated at 535 W/$ m^{2} $ K when poured by centrifugal force and 75 W/$ m^{2} $ K by gravity. Ultimately, it was possible to verify that Cu-Al-based shape memory alloy presents a high castability and a low cooling rate. © The Author(s), under exclusive licence to Springer-Verlag London Ltd., part of Springer Nature 2023. Springer Nature or its licensor (e.g. a society or other partner) holds exclusive rights to this article under a publishing agreement with the author(s) or other rightsholder(s); author self-archiving of the accepted manuscript version of this article is solely governed by the terms of such publishing agreement and applicable law. |
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Abstract Comparisons between virtual prototyping and experimental results are notably beneficial for the development of investment casting processes. In this research, such a comparison aimed to study the castability of a Cu-Al-Mn shape memory alloy (SMA) in a modified centrifugal investment casting process that uses centrifugal force to inject the molten metal into the mold. Virtual prototyping was numerically simulated using the ProCAST software applying a rectangular mesh part design. The real and virtual parts were examined for mold filling (castability), pore formation, and solidification time. Using Whitlook’s methodology, it was possible to validate the model created in the ProCAST software to simulate the modified investment casting process, detecting results regarding filling, solidification, and porosity with a high degree of accuracy and reliability. In addition to the validation of the developed model, this work also presents estimated values for interface heat transfer coefficient (IHTC) of the metal/mold of aluminum bronze (Cu-Al and Cu-Al-Mn) alloys poured by gravity and centrifugation into plaster molds. Among the obtained values, the IHTC for the 86.7Cu-7.9Al-5.4Mn SMA were estimated at 535 W/$ m^{2} $ K when poured by centrifugal force and 75 W/$ m^{2} $ K by gravity. Ultimately, it was possible to verify that Cu-Al-based shape memory alloy presents a high castability and a low cooling rate. © The Author(s), under exclusive licence to Springer-Verlag London Ltd., part of Springer Nature 2023. Springer Nature or its licensor (e.g. a society or other partner) holds exclusive rights to this article under a publishing agreement with the author(s) or other rightsholder(s); author self-archiving of the accepted manuscript version of this article is solely governed by the terms of such publishing agreement and applicable law. |
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