High-throughput microstructure printing technology using inflatable thin membrane with microchannel
Abstract Low-cost manufacturing technology for a micro-sized structure is receiving a lot of attention as human society is getting mixed with sensors and electronics. A template printing technology which forms micro-patterns by letting ink dried within a solvent permeable template is an attractive a...
Ausführliche Beschreibung
Gespeichert in:
| Autor*in: |
Makihata, Mitsutoshi [verfasserIn] |
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| Format: |
E-Artikel |
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| Sprache: |
Englisch |
| Erschienen: |
2019 |
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| Schlagwörter: |
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| Anmerkung: |
© Springer-Verlag London Ltd., part of Springer Nature 2019 |
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| Übergeordnetes Werk: |
Enthalten in: The international journal of advanced manufacturing technology - London : Springer, 1985, 103(2019), 5-8 vom: 10. Apr., Seite 1709-1719 |
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| Übergeordnetes Werk: |
volume:103 ; year:2019 ; number:5-8 ; day:10 ; month:04 ; pages:1709-1719 |
| Links: |
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| DOI / URN: |
10.1007/s00170-019-03672-8 |
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SPR001493027 |
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| 520 | |a Abstract Low-cost manufacturing technology for a micro-sized structure is receiving a lot of attention as human society is getting mixed with sensors and electronics. A template printing technology which forms micro-patterns by letting ink dried within a solvent permeable template is an attractive alternative of traditional costly micro-fabrication. However, low printing speed and lack of scalability have been recognized as a major drawback of this method. Here, we propose a novel printing machine using an inflatable polymer template. It is expected that thin membrane improves the printing speed due to its high permeation speed; however, the theoretical prediction and experimental proof of this approach has not been studied. A 450-μm thick membrane is fabricated by the casting polydimethylsiloxane (PDMS) on a silicon master mold, fixed to a printer head, and inflated to contact with substrate uniformly. The permeation mechanism is investigated by using both of the numerical simulation and experiments and discovers that the diffusion in thin membrane obeys an analytical solution for Fick’s diffusion in steady state, while a conventional bulk template (10 mm) is in non-steady state. The printing system composed of pneumatic lines, a flash sintering unit, and a printer head holds the membrane is prototyped to ensure reproducibility of this novel method, five times faster printing speed compared to the ordinal method is confirmed. | ||
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10.1007/s00170-019-03672-8 doi (DE-627)SPR001493027 (SPR)s00170-019-03672-8-e DE-627 ger DE-627 rakwb eng Makihata, Mitsutoshi verfasserin (orcid)0000-0002-3503-8573 aut High-throughput microstructure printing technology using inflatable thin membrane with microchannel 2019 Text txt rdacontent Computermedien c rdamedia Online-Ressource cr rdacarrier © Springer-Verlag London Ltd., part of Springer Nature 2019 Abstract Low-cost manufacturing technology for a micro-sized structure is receiving a lot of attention as human society is getting mixed with sensors and electronics. A template printing technology which forms micro-patterns by letting ink dried within a solvent permeable template is an attractive alternative of traditional costly micro-fabrication. However, low printing speed and lack of scalability have been recognized as a major drawback of this method. Here, we propose a novel printing machine using an inflatable polymer template. It is expected that thin membrane improves the printing speed due to its high permeation speed; however, the theoretical prediction and experimental proof of this approach has not been studied. A 450-μm thick membrane is fabricated by the casting polydimethylsiloxane (PDMS) on a silicon master mold, fixed to a printer head, and inflated to contact with substrate uniformly. The permeation mechanism is investigated by using both of the numerical simulation and experiments and discovers that the diffusion in thin membrane obeys an analytical solution for Fick’s diffusion in steady state, while a conventional bulk template (10 mm) is in non-steady state. The printing system composed of pneumatic lines, a flash sintering unit, and a printer head holds the membrane is prototyped to ensure reproducibility of this novel method, five times faster printing speed compared to the ordinal method is confirmed. Template printing (dpeaa)DE-He213 Micro-3D printing (dpeaa)DE-He213 Microfluidics (dpeaa)DE-He213 Soft lithography (dpeaa)DE-He213 Pisano, Albert P. aut Enthalten in The international journal of advanced manufacturing technology London : Springer, 1985 103(2019), 5-8 vom: 10. Apr., Seite 1709-1719 (DE-627)270127712 (DE-600)1476510-X 1433-3015 nnns volume:103 year:2019 number:5-8 day:10 month:04 pages:1709-1719 https://dx.doi.org/10.1007/s00170-019-03672-8 lizenzpflichtig Volltext GBV_USEFLAG_A SYSFLAG_A GBV_SPRINGER GBV_ILN_11 GBV_ILN_20 GBV_ILN_22 GBV_ILN_23 GBV_ILN_24 GBV_ILN_31 GBV_ILN_32 GBV_ILN_39 GBV_ILN_40 GBV_ILN_60 GBV_ILN_62 GBV_ILN_63 GBV_ILN_69 GBV_ILN_70 GBV_ILN_73 GBV_ILN_74 GBV_ILN_90 GBV_ILN_95 GBV_ILN_100 GBV_ILN_105 GBV_ILN_110 GBV_ILN_120 GBV_ILN_138 GBV_ILN_150 GBV_ILN_151 GBV_ILN_152 GBV_ILN_161 GBV_ILN_170 GBV_ILN_171 GBV_ILN_187 GBV_ILN_206 GBV_ILN_213 GBV_ILN_224 GBV_ILN_230 GBV_ILN_250 GBV_ILN_281 GBV_ILN_285 GBV_ILN_293 GBV_ILN_370 GBV_ILN_602 GBV_ILN_636 GBV_ILN_702 GBV_ILN_2001 GBV_ILN_2003 GBV_ILN_2004 GBV_ILN_2005 GBV_ILN_2006 GBV_ILN_2007 GBV_ILN_2008 GBV_ILN_2009 GBV_ILN_2010 GBV_ILN_2011 GBV_ILN_2014 GBV_ILN_2015 GBV_ILN_2020 GBV_ILN_2021 GBV_ILN_2025 GBV_ILN_2026 GBV_ILN_2027 GBV_ILN_2031 GBV_ILN_2034 GBV_ILN_2037 GBV_ILN_2038 GBV_ILN_2039 GBV_ILN_2044 GBV_ILN_2048 GBV_ILN_2049 GBV_ILN_2050 GBV_ILN_2055 GBV_ILN_2056 GBV_ILN_2057 GBV_ILN_2059 GBV_ILN_2061 GBV_ILN_2064 GBV_ILN_2065 GBV_ILN_2068 GBV_ILN_2070 GBV_ILN_2086 GBV_ILN_2088 GBV_ILN_2093 GBV_ILN_2106 GBV_ILN_2107 GBV_ILN_2108 GBV_ILN_2110 GBV_ILN_2111 GBV_ILN_2112 GBV_ILN_2113 GBV_ILN_2116 GBV_ILN_2118 GBV_ILN_2119 GBV_ILN_2122 GBV_ILN_2129 GBV_ILN_2143 GBV_ILN_2144 GBV_ILN_2147 GBV_ILN_2148 GBV_ILN_2152 GBV_ILN_2153 GBV_ILN_2188 GBV_ILN_2190 GBV_ILN_2232 GBV_ILN_2336 GBV_ILN_2446 GBV_ILN_2470 GBV_ILN_2472 GBV_ILN_2507 GBV_ILN_2522 GBV_ILN_2548 GBV_ILN_4035 GBV_ILN_4037 GBV_ILN_4046 GBV_ILN_4112 GBV_ILN_4125 GBV_ILN_4242 GBV_ILN_4246 GBV_ILN_4249 GBV_ILN_4251 GBV_ILN_4305 GBV_ILN_4306 GBV_ILN_4307 GBV_ILN_4313 GBV_ILN_4322 GBV_ILN_4323 GBV_ILN_4324 GBV_ILN_4325 GBV_ILN_4326 GBV_ILN_4333 GBV_ILN_4334 GBV_ILN_4335 GBV_ILN_4336 GBV_ILN_4338 GBV_ILN_4393 GBV_ILN_4700 AR 103 2019 5-8 10 04 1709-1719 |
| spelling |
10.1007/s00170-019-03672-8 doi (DE-627)SPR001493027 (SPR)s00170-019-03672-8-e DE-627 ger DE-627 rakwb eng Makihata, Mitsutoshi verfasserin (orcid)0000-0002-3503-8573 aut High-throughput microstructure printing technology using inflatable thin membrane with microchannel 2019 Text txt rdacontent Computermedien c rdamedia Online-Ressource cr rdacarrier © Springer-Verlag London Ltd., part of Springer Nature 2019 Abstract Low-cost manufacturing technology for a micro-sized structure is receiving a lot of attention as human society is getting mixed with sensors and electronics. A template printing technology which forms micro-patterns by letting ink dried within a solvent permeable template is an attractive alternative of traditional costly micro-fabrication. However, low printing speed and lack of scalability have been recognized as a major drawback of this method. Here, we propose a novel printing machine using an inflatable polymer template. It is expected that thin membrane improves the printing speed due to its high permeation speed; however, the theoretical prediction and experimental proof of this approach has not been studied. A 450-μm thick membrane is fabricated by the casting polydimethylsiloxane (PDMS) on a silicon master mold, fixed to a printer head, and inflated to contact with substrate uniformly. The permeation mechanism is investigated by using both of the numerical simulation and experiments and discovers that the diffusion in thin membrane obeys an analytical solution for Fick’s diffusion in steady state, while a conventional bulk template (10 mm) is in non-steady state. The printing system composed of pneumatic lines, a flash sintering unit, and a printer head holds the membrane is prototyped to ensure reproducibility of this novel method, five times faster printing speed compared to the ordinal method is confirmed. Template printing (dpeaa)DE-He213 Micro-3D printing (dpeaa)DE-He213 Microfluidics (dpeaa)DE-He213 Soft lithography (dpeaa)DE-He213 Pisano, Albert P. aut Enthalten in The international journal of advanced manufacturing technology London : Springer, 1985 103(2019), 5-8 vom: 10. Apr., Seite 1709-1719 (DE-627)270127712 (DE-600)1476510-X 1433-3015 nnns volume:103 year:2019 number:5-8 day:10 month:04 pages:1709-1719 https://dx.doi.org/10.1007/s00170-019-03672-8 lizenzpflichtig Volltext GBV_USEFLAG_A SYSFLAG_A GBV_SPRINGER GBV_ILN_11 GBV_ILN_20 GBV_ILN_22 GBV_ILN_23 GBV_ILN_24 GBV_ILN_31 GBV_ILN_32 GBV_ILN_39 GBV_ILN_40 GBV_ILN_60 GBV_ILN_62 GBV_ILN_63 GBV_ILN_69 GBV_ILN_70 GBV_ILN_73 GBV_ILN_74 GBV_ILN_90 GBV_ILN_95 GBV_ILN_100 GBV_ILN_105 GBV_ILN_110 GBV_ILN_120 GBV_ILN_138 GBV_ILN_150 GBV_ILN_151 GBV_ILN_152 GBV_ILN_161 GBV_ILN_170 GBV_ILN_171 GBV_ILN_187 GBV_ILN_206 GBV_ILN_213 GBV_ILN_224 GBV_ILN_230 GBV_ILN_250 GBV_ILN_281 GBV_ILN_285 GBV_ILN_293 GBV_ILN_370 GBV_ILN_602 GBV_ILN_636 GBV_ILN_702 GBV_ILN_2001 GBV_ILN_2003 GBV_ILN_2004 GBV_ILN_2005 GBV_ILN_2006 GBV_ILN_2007 GBV_ILN_2008 GBV_ILN_2009 GBV_ILN_2010 GBV_ILN_2011 GBV_ILN_2014 GBV_ILN_2015 GBV_ILN_2020 GBV_ILN_2021 GBV_ILN_2025 GBV_ILN_2026 GBV_ILN_2027 GBV_ILN_2031 GBV_ILN_2034 GBV_ILN_2037 GBV_ILN_2038 GBV_ILN_2039 GBV_ILN_2044 GBV_ILN_2048 GBV_ILN_2049 GBV_ILN_2050 GBV_ILN_2055 GBV_ILN_2056 GBV_ILN_2057 GBV_ILN_2059 GBV_ILN_2061 GBV_ILN_2064 GBV_ILN_2065 GBV_ILN_2068 GBV_ILN_2070 GBV_ILN_2086 GBV_ILN_2088 GBV_ILN_2093 GBV_ILN_2106 GBV_ILN_2107 GBV_ILN_2108 GBV_ILN_2110 GBV_ILN_2111 GBV_ILN_2112 GBV_ILN_2113 GBV_ILN_2116 GBV_ILN_2118 GBV_ILN_2119 GBV_ILN_2122 GBV_ILN_2129 GBV_ILN_2143 GBV_ILN_2144 GBV_ILN_2147 GBV_ILN_2148 GBV_ILN_2152 GBV_ILN_2153 GBV_ILN_2188 GBV_ILN_2190 GBV_ILN_2232 GBV_ILN_2336 GBV_ILN_2446 GBV_ILN_2470 GBV_ILN_2472 GBV_ILN_2507 GBV_ILN_2522 GBV_ILN_2548 GBV_ILN_4035 GBV_ILN_4037 GBV_ILN_4046 GBV_ILN_4112 GBV_ILN_4125 GBV_ILN_4242 GBV_ILN_4246 GBV_ILN_4249 GBV_ILN_4251 GBV_ILN_4305 GBV_ILN_4306 GBV_ILN_4307 GBV_ILN_4313 GBV_ILN_4322 GBV_ILN_4323 GBV_ILN_4324 GBV_ILN_4325 GBV_ILN_4326 GBV_ILN_4333 GBV_ILN_4334 GBV_ILN_4335 GBV_ILN_4336 GBV_ILN_4338 GBV_ILN_4393 GBV_ILN_4700 AR 103 2019 5-8 10 04 1709-1719 |
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10.1007/s00170-019-03672-8 doi (DE-627)SPR001493027 (SPR)s00170-019-03672-8-e DE-627 ger DE-627 rakwb eng Makihata, Mitsutoshi verfasserin (orcid)0000-0002-3503-8573 aut High-throughput microstructure printing technology using inflatable thin membrane with microchannel 2019 Text txt rdacontent Computermedien c rdamedia Online-Ressource cr rdacarrier © Springer-Verlag London Ltd., part of Springer Nature 2019 Abstract Low-cost manufacturing technology for a micro-sized structure is receiving a lot of attention as human society is getting mixed with sensors and electronics. A template printing technology which forms micro-patterns by letting ink dried within a solvent permeable template is an attractive alternative of traditional costly micro-fabrication. However, low printing speed and lack of scalability have been recognized as a major drawback of this method. Here, we propose a novel printing machine using an inflatable polymer template. It is expected that thin membrane improves the printing speed due to its high permeation speed; however, the theoretical prediction and experimental proof of this approach has not been studied. A 450-μm thick membrane is fabricated by the casting polydimethylsiloxane (PDMS) on a silicon master mold, fixed to a printer head, and inflated to contact with substrate uniformly. The permeation mechanism is investigated by using both of the numerical simulation and experiments and discovers that the diffusion in thin membrane obeys an analytical solution for Fick’s diffusion in steady state, while a conventional bulk template (10 mm) is in non-steady state. The printing system composed of pneumatic lines, a flash sintering unit, and a printer head holds the membrane is prototyped to ensure reproducibility of this novel method, five times faster printing speed compared to the ordinal method is confirmed. Template printing (dpeaa)DE-He213 Micro-3D printing (dpeaa)DE-He213 Microfluidics (dpeaa)DE-He213 Soft lithography (dpeaa)DE-He213 Pisano, Albert P. aut Enthalten in The international journal of advanced manufacturing technology London : Springer, 1985 103(2019), 5-8 vom: 10. Apr., Seite 1709-1719 (DE-627)270127712 (DE-600)1476510-X 1433-3015 nnns volume:103 year:2019 number:5-8 day:10 month:04 pages:1709-1719 https://dx.doi.org/10.1007/s00170-019-03672-8 lizenzpflichtig Volltext GBV_USEFLAG_A SYSFLAG_A GBV_SPRINGER GBV_ILN_11 GBV_ILN_20 GBV_ILN_22 GBV_ILN_23 GBV_ILN_24 GBV_ILN_31 GBV_ILN_32 GBV_ILN_39 GBV_ILN_40 GBV_ILN_60 GBV_ILN_62 GBV_ILN_63 GBV_ILN_69 GBV_ILN_70 GBV_ILN_73 GBV_ILN_74 GBV_ILN_90 GBV_ILN_95 GBV_ILN_100 GBV_ILN_105 GBV_ILN_110 GBV_ILN_120 GBV_ILN_138 GBV_ILN_150 GBV_ILN_151 GBV_ILN_152 GBV_ILN_161 GBV_ILN_170 GBV_ILN_171 GBV_ILN_187 GBV_ILN_206 GBV_ILN_213 GBV_ILN_224 GBV_ILN_230 GBV_ILN_250 GBV_ILN_281 GBV_ILN_285 GBV_ILN_293 GBV_ILN_370 GBV_ILN_602 GBV_ILN_636 GBV_ILN_702 GBV_ILN_2001 GBV_ILN_2003 GBV_ILN_2004 GBV_ILN_2005 GBV_ILN_2006 GBV_ILN_2007 GBV_ILN_2008 GBV_ILN_2009 GBV_ILN_2010 GBV_ILN_2011 GBV_ILN_2014 GBV_ILN_2015 GBV_ILN_2020 GBV_ILN_2021 GBV_ILN_2025 GBV_ILN_2026 GBV_ILN_2027 GBV_ILN_2031 GBV_ILN_2034 GBV_ILN_2037 GBV_ILN_2038 GBV_ILN_2039 GBV_ILN_2044 GBV_ILN_2048 GBV_ILN_2049 GBV_ILN_2050 GBV_ILN_2055 GBV_ILN_2056 GBV_ILN_2057 GBV_ILN_2059 GBV_ILN_2061 GBV_ILN_2064 GBV_ILN_2065 GBV_ILN_2068 GBV_ILN_2070 GBV_ILN_2086 GBV_ILN_2088 GBV_ILN_2093 GBV_ILN_2106 GBV_ILN_2107 GBV_ILN_2108 GBV_ILN_2110 GBV_ILN_2111 GBV_ILN_2112 GBV_ILN_2113 GBV_ILN_2116 GBV_ILN_2118 GBV_ILN_2119 GBV_ILN_2122 GBV_ILN_2129 GBV_ILN_2143 GBV_ILN_2144 GBV_ILN_2147 GBV_ILN_2148 GBV_ILN_2152 GBV_ILN_2153 GBV_ILN_2188 GBV_ILN_2190 GBV_ILN_2232 GBV_ILN_2336 GBV_ILN_2446 GBV_ILN_2470 GBV_ILN_2472 GBV_ILN_2507 GBV_ILN_2522 GBV_ILN_2548 GBV_ILN_4035 GBV_ILN_4037 GBV_ILN_4046 GBV_ILN_4112 GBV_ILN_4125 GBV_ILN_4242 GBV_ILN_4246 GBV_ILN_4249 GBV_ILN_4251 GBV_ILN_4305 GBV_ILN_4306 GBV_ILN_4307 GBV_ILN_4313 GBV_ILN_4322 GBV_ILN_4323 GBV_ILN_4324 GBV_ILN_4325 GBV_ILN_4326 GBV_ILN_4333 GBV_ILN_4334 GBV_ILN_4335 GBV_ILN_4336 GBV_ILN_4338 GBV_ILN_4393 GBV_ILN_4700 AR 103 2019 5-8 10 04 1709-1719 |
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10.1007/s00170-019-03672-8 doi (DE-627)SPR001493027 (SPR)s00170-019-03672-8-e DE-627 ger DE-627 rakwb eng Makihata, Mitsutoshi verfasserin (orcid)0000-0002-3503-8573 aut High-throughput microstructure printing technology using inflatable thin membrane with microchannel 2019 Text txt rdacontent Computermedien c rdamedia Online-Ressource cr rdacarrier © Springer-Verlag London Ltd., part of Springer Nature 2019 Abstract Low-cost manufacturing technology for a micro-sized structure is receiving a lot of attention as human society is getting mixed with sensors and electronics. A template printing technology which forms micro-patterns by letting ink dried within a solvent permeable template is an attractive alternative of traditional costly micro-fabrication. However, low printing speed and lack of scalability have been recognized as a major drawback of this method. Here, we propose a novel printing machine using an inflatable polymer template. It is expected that thin membrane improves the printing speed due to its high permeation speed; however, the theoretical prediction and experimental proof of this approach has not been studied. A 450-μm thick membrane is fabricated by the casting polydimethylsiloxane (PDMS) on a silicon master mold, fixed to a printer head, and inflated to contact with substrate uniformly. The permeation mechanism is investigated by using both of the numerical simulation and experiments and discovers that the diffusion in thin membrane obeys an analytical solution for Fick’s diffusion in steady state, while a conventional bulk template (10 mm) is in non-steady state. The printing system composed of pneumatic lines, a flash sintering unit, and a printer head holds the membrane is prototyped to ensure reproducibility of this novel method, five times faster printing speed compared to the ordinal method is confirmed. Template printing (dpeaa)DE-He213 Micro-3D printing (dpeaa)DE-He213 Microfluidics (dpeaa)DE-He213 Soft lithography (dpeaa)DE-He213 Pisano, Albert P. aut Enthalten in The international journal of advanced manufacturing technology London : Springer, 1985 103(2019), 5-8 vom: 10. Apr., Seite 1709-1719 (DE-627)270127712 (DE-600)1476510-X 1433-3015 nnns volume:103 year:2019 number:5-8 day:10 month:04 pages:1709-1719 https://dx.doi.org/10.1007/s00170-019-03672-8 lizenzpflichtig Volltext GBV_USEFLAG_A SYSFLAG_A GBV_SPRINGER GBV_ILN_11 GBV_ILN_20 GBV_ILN_22 GBV_ILN_23 GBV_ILN_24 GBV_ILN_31 GBV_ILN_32 GBV_ILN_39 GBV_ILN_40 GBV_ILN_60 GBV_ILN_62 GBV_ILN_63 GBV_ILN_69 GBV_ILN_70 GBV_ILN_73 GBV_ILN_74 GBV_ILN_90 GBV_ILN_95 GBV_ILN_100 GBV_ILN_105 GBV_ILN_110 GBV_ILN_120 GBV_ILN_138 GBV_ILN_150 GBV_ILN_151 GBV_ILN_152 GBV_ILN_161 GBV_ILN_170 GBV_ILN_171 GBV_ILN_187 GBV_ILN_206 GBV_ILN_213 GBV_ILN_224 GBV_ILN_230 GBV_ILN_250 GBV_ILN_281 GBV_ILN_285 GBV_ILN_293 GBV_ILN_370 GBV_ILN_602 GBV_ILN_636 GBV_ILN_702 GBV_ILN_2001 GBV_ILN_2003 GBV_ILN_2004 GBV_ILN_2005 GBV_ILN_2006 GBV_ILN_2007 GBV_ILN_2008 GBV_ILN_2009 GBV_ILN_2010 GBV_ILN_2011 GBV_ILN_2014 GBV_ILN_2015 GBV_ILN_2020 GBV_ILN_2021 GBV_ILN_2025 GBV_ILN_2026 GBV_ILN_2027 GBV_ILN_2031 GBV_ILN_2034 GBV_ILN_2037 GBV_ILN_2038 GBV_ILN_2039 GBV_ILN_2044 GBV_ILN_2048 GBV_ILN_2049 GBV_ILN_2050 GBV_ILN_2055 GBV_ILN_2056 GBV_ILN_2057 GBV_ILN_2059 GBV_ILN_2061 GBV_ILN_2064 GBV_ILN_2065 GBV_ILN_2068 GBV_ILN_2070 GBV_ILN_2086 GBV_ILN_2088 GBV_ILN_2093 GBV_ILN_2106 GBV_ILN_2107 GBV_ILN_2108 GBV_ILN_2110 GBV_ILN_2111 GBV_ILN_2112 GBV_ILN_2113 GBV_ILN_2116 GBV_ILN_2118 GBV_ILN_2119 GBV_ILN_2122 GBV_ILN_2129 GBV_ILN_2143 GBV_ILN_2144 GBV_ILN_2147 GBV_ILN_2148 GBV_ILN_2152 GBV_ILN_2153 GBV_ILN_2188 GBV_ILN_2190 GBV_ILN_2232 GBV_ILN_2336 GBV_ILN_2446 GBV_ILN_2470 GBV_ILN_2472 GBV_ILN_2507 GBV_ILN_2522 GBV_ILN_2548 GBV_ILN_4035 GBV_ILN_4037 GBV_ILN_4046 GBV_ILN_4112 GBV_ILN_4125 GBV_ILN_4242 GBV_ILN_4246 GBV_ILN_4249 GBV_ILN_4251 GBV_ILN_4305 GBV_ILN_4306 GBV_ILN_4307 GBV_ILN_4313 GBV_ILN_4322 GBV_ILN_4323 GBV_ILN_4324 GBV_ILN_4325 GBV_ILN_4326 GBV_ILN_4333 GBV_ILN_4334 GBV_ILN_4335 GBV_ILN_4336 GBV_ILN_4338 GBV_ILN_4393 GBV_ILN_4700 AR 103 2019 5-8 10 04 1709-1719 |
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10.1007/s00170-019-03672-8 doi (DE-627)SPR001493027 (SPR)s00170-019-03672-8-e DE-627 ger DE-627 rakwb eng Makihata, Mitsutoshi verfasserin (orcid)0000-0002-3503-8573 aut High-throughput microstructure printing technology using inflatable thin membrane with microchannel 2019 Text txt rdacontent Computermedien c rdamedia Online-Ressource cr rdacarrier © Springer-Verlag London Ltd., part of Springer Nature 2019 Abstract Low-cost manufacturing technology for a micro-sized structure is receiving a lot of attention as human society is getting mixed with sensors and electronics. A template printing technology which forms micro-patterns by letting ink dried within a solvent permeable template is an attractive alternative of traditional costly micro-fabrication. However, low printing speed and lack of scalability have been recognized as a major drawback of this method. Here, we propose a novel printing machine using an inflatable polymer template. It is expected that thin membrane improves the printing speed due to its high permeation speed; however, the theoretical prediction and experimental proof of this approach has not been studied. A 450-μm thick membrane is fabricated by the casting polydimethylsiloxane (PDMS) on a silicon master mold, fixed to a printer head, and inflated to contact with substrate uniformly. The permeation mechanism is investigated by using both of the numerical simulation and experiments and discovers that the diffusion in thin membrane obeys an analytical solution for Fick’s diffusion in steady state, while a conventional bulk template (10 mm) is in non-steady state. The printing system composed of pneumatic lines, a flash sintering unit, and a printer head holds the membrane is prototyped to ensure reproducibility of this novel method, five times faster printing speed compared to the ordinal method is confirmed. Template printing (dpeaa)DE-He213 Micro-3D printing (dpeaa)DE-He213 Microfluidics (dpeaa)DE-He213 Soft lithography (dpeaa)DE-He213 Pisano, Albert P. aut Enthalten in The international journal of advanced manufacturing technology London : Springer, 1985 103(2019), 5-8 vom: 10. Apr., Seite 1709-1719 (DE-627)270127712 (DE-600)1476510-X 1433-3015 nnns volume:103 year:2019 number:5-8 day:10 month:04 pages:1709-1719 https://dx.doi.org/10.1007/s00170-019-03672-8 lizenzpflichtig Volltext GBV_USEFLAG_A SYSFLAG_A GBV_SPRINGER GBV_ILN_11 GBV_ILN_20 GBV_ILN_22 GBV_ILN_23 GBV_ILN_24 GBV_ILN_31 GBV_ILN_32 GBV_ILN_39 GBV_ILN_40 GBV_ILN_60 GBV_ILN_62 GBV_ILN_63 GBV_ILN_69 GBV_ILN_70 GBV_ILN_73 GBV_ILN_74 GBV_ILN_90 GBV_ILN_95 GBV_ILN_100 GBV_ILN_105 GBV_ILN_110 GBV_ILN_120 GBV_ILN_138 GBV_ILN_150 GBV_ILN_151 GBV_ILN_152 GBV_ILN_161 GBV_ILN_170 GBV_ILN_171 GBV_ILN_187 GBV_ILN_206 GBV_ILN_213 GBV_ILN_224 GBV_ILN_230 GBV_ILN_250 GBV_ILN_281 GBV_ILN_285 GBV_ILN_293 GBV_ILN_370 GBV_ILN_602 GBV_ILN_636 GBV_ILN_702 GBV_ILN_2001 GBV_ILN_2003 GBV_ILN_2004 GBV_ILN_2005 GBV_ILN_2006 GBV_ILN_2007 GBV_ILN_2008 GBV_ILN_2009 GBV_ILN_2010 GBV_ILN_2011 GBV_ILN_2014 GBV_ILN_2015 GBV_ILN_2020 GBV_ILN_2021 GBV_ILN_2025 GBV_ILN_2026 GBV_ILN_2027 GBV_ILN_2031 GBV_ILN_2034 GBV_ILN_2037 GBV_ILN_2038 GBV_ILN_2039 GBV_ILN_2044 GBV_ILN_2048 GBV_ILN_2049 GBV_ILN_2050 GBV_ILN_2055 GBV_ILN_2056 GBV_ILN_2057 GBV_ILN_2059 GBV_ILN_2061 GBV_ILN_2064 GBV_ILN_2065 GBV_ILN_2068 GBV_ILN_2070 GBV_ILN_2086 GBV_ILN_2088 GBV_ILN_2093 GBV_ILN_2106 GBV_ILN_2107 GBV_ILN_2108 GBV_ILN_2110 GBV_ILN_2111 GBV_ILN_2112 GBV_ILN_2113 GBV_ILN_2116 GBV_ILN_2118 GBV_ILN_2119 GBV_ILN_2122 GBV_ILN_2129 GBV_ILN_2143 GBV_ILN_2144 GBV_ILN_2147 GBV_ILN_2148 GBV_ILN_2152 GBV_ILN_2153 GBV_ILN_2188 GBV_ILN_2190 GBV_ILN_2232 GBV_ILN_2336 GBV_ILN_2446 GBV_ILN_2470 GBV_ILN_2472 GBV_ILN_2507 GBV_ILN_2522 GBV_ILN_2548 GBV_ILN_4035 GBV_ILN_4037 GBV_ILN_4046 GBV_ILN_4112 GBV_ILN_4125 GBV_ILN_4242 GBV_ILN_4246 GBV_ILN_4249 GBV_ILN_4251 GBV_ILN_4305 GBV_ILN_4306 GBV_ILN_4307 GBV_ILN_4313 GBV_ILN_4322 GBV_ILN_4323 GBV_ILN_4324 GBV_ILN_4325 GBV_ILN_4326 GBV_ILN_4333 GBV_ILN_4334 GBV_ILN_4335 GBV_ILN_4336 GBV_ILN_4338 GBV_ILN_4393 GBV_ILN_4700 AR 103 2019 5-8 10 04 1709-1719 |
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Makihata, Mitsutoshi @@aut@@ Pisano, Albert P. @@aut@@ |
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A template printing technology which forms micro-patterns by letting ink dried within a solvent permeable template is an attractive alternative of traditional costly micro-fabrication. However, low printing speed and lack of scalability have been recognized as a major drawback of this method. Here, we propose a novel printing machine using an inflatable polymer template. It is expected that thin membrane improves the printing speed due to its high permeation speed; however, the theoretical prediction and experimental proof of this approach has not been studied. A 450-μm thick membrane is fabricated by the casting polydimethylsiloxane (PDMS) on a silicon master mold, fixed to a printer head, and inflated to contact with substrate uniformly. 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Makihata, Mitsutoshi |
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Makihata, Mitsutoshi misc Template printing misc Micro-3D printing misc Microfluidics misc Soft lithography High-throughput microstructure printing technology using inflatable thin membrane with microchannel |
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High-throughput microstructure printing technology using inflatable thin membrane with microchannel Template printing (dpeaa)DE-He213 Micro-3D printing (dpeaa)DE-He213 Microfluidics (dpeaa)DE-He213 Soft lithography (dpeaa)DE-He213 |
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high-throughput microstructure printing technology using inflatable thin membrane with microchannel |
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High-throughput microstructure printing technology using inflatable thin membrane with microchannel |
| abstract |
Abstract Low-cost manufacturing technology for a micro-sized structure is receiving a lot of attention as human society is getting mixed with sensors and electronics. A template printing technology which forms micro-patterns by letting ink dried within a solvent permeable template is an attractive alternative of traditional costly micro-fabrication. However, low printing speed and lack of scalability have been recognized as a major drawback of this method. Here, we propose a novel printing machine using an inflatable polymer template. It is expected that thin membrane improves the printing speed due to its high permeation speed; however, the theoretical prediction and experimental proof of this approach has not been studied. A 450-μm thick membrane is fabricated by the casting polydimethylsiloxane (PDMS) on a silicon master mold, fixed to a printer head, and inflated to contact with substrate uniformly. The permeation mechanism is investigated by using both of the numerical simulation and experiments and discovers that the diffusion in thin membrane obeys an analytical solution for Fick’s diffusion in steady state, while a conventional bulk template (10 mm) is in non-steady state. The printing system composed of pneumatic lines, a flash sintering unit, and a printer head holds the membrane is prototyped to ensure reproducibility of this novel method, five times faster printing speed compared to the ordinal method is confirmed. © Springer-Verlag London Ltd., part of Springer Nature 2019 |
| abstractGer |
Abstract Low-cost manufacturing technology for a micro-sized structure is receiving a lot of attention as human society is getting mixed with sensors and electronics. A template printing technology which forms micro-patterns by letting ink dried within a solvent permeable template is an attractive alternative of traditional costly micro-fabrication. However, low printing speed and lack of scalability have been recognized as a major drawback of this method. Here, we propose a novel printing machine using an inflatable polymer template. It is expected that thin membrane improves the printing speed due to its high permeation speed; however, the theoretical prediction and experimental proof of this approach has not been studied. A 450-μm thick membrane is fabricated by the casting polydimethylsiloxane (PDMS) on a silicon master mold, fixed to a printer head, and inflated to contact with substrate uniformly. The permeation mechanism is investigated by using both of the numerical simulation and experiments and discovers that the diffusion in thin membrane obeys an analytical solution for Fick’s diffusion in steady state, while a conventional bulk template (10 mm) is in non-steady state. The printing system composed of pneumatic lines, a flash sintering unit, and a printer head holds the membrane is prototyped to ensure reproducibility of this novel method, five times faster printing speed compared to the ordinal method is confirmed. © Springer-Verlag London Ltd., part of Springer Nature 2019 |
| abstract_unstemmed |
Abstract Low-cost manufacturing technology for a micro-sized structure is receiving a lot of attention as human society is getting mixed with sensors and electronics. A template printing technology which forms micro-patterns by letting ink dried within a solvent permeable template is an attractive alternative of traditional costly micro-fabrication. However, low printing speed and lack of scalability have been recognized as a major drawback of this method. Here, we propose a novel printing machine using an inflatable polymer template. It is expected that thin membrane improves the printing speed due to its high permeation speed; however, the theoretical prediction and experimental proof of this approach has not been studied. A 450-μm thick membrane is fabricated by the casting polydimethylsiloxane (PDMS) on a silicon master mold, fixed to a printer head, and inflated to contact with substrate uniformly. The permeation mechanism is investigated by using both of the numerical simulation and experiments and discovers that the diffusion in thin membrane obeys an analytical solution for Fick’s diffusion in steady state, while a conventional bulk template (10 mm) is in non-steady state. The printing system composed of pneumatic lines, a flash sintering unit, and a printer head holds the membrane is prototyped to ensure reproducibility of this novel method, five times faster printing speed compared to the ordinal method is confirmed. © Springer-Verlag London Ltd., part of Springer Nature 2019 |
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High-throughput microstructure printing technology using inflatable thin membrane with microchannel |
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https://dx.doi.org/10.1007/s00170-019-03672-8 |
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Pisano, Albert P. |
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10.1007/s00170-019-03672-8 |
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2024-07-03T22:56:17.931Z |
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| score |
7.4012938 |