Prediction of surface variation field in face milling via finite element model updating with considering force-deformation coupling
Abstract Effective prediction of surface variation is of great helpf for developing and controlling machining process to maintain surface quality during face milling of large-scale component with discontinuous surface. However, the simulation ranges of machined surface error in traditional finite el...
Ausführliche Beschreibung
Gespeichert in:
| Autor*in: |
Liu, Shun [verfasserIn] |
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| Format: |
E-Artikel |
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| Sprache: |
Englisch |
| Erschienen: |
2019 |
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| Schlagwörter: |
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| Anmerkung: |
© Springer-Verlag London Ltd., part of Springer Nature 2019 |
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| Übergeordnetes Werk: |
Enthalten in: The international journal of advanced manufacturing technology - London : Springer, 1985, 105(2019), 10 vom: 13. Nov., Seite 4193-4209 |
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| Übergeordnetes Werk: |
volume:105 ; year:2019 ; number:10 ; day:13 ; month:11 ; pages:4193-4209 |
| Links: |
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| DOI / URN: |
10.1007/s00170-019-04448-w |
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| Katalog-ID: |
SPR001500554 |
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| 520 | |a Abstract Effective prediction of surface variation is of great helpf for developing and controlling machining process to maintain surface quality during face milling of large-scale component with discontinuous surface. However, the simulation ranges of machined surface error in traditional finite element analyses are far less than those needed in characterization of large-scale face milling with multi-tooth cutter in order to maintain efficiency. To address this issue, this paper attempts to develop a numerical methodology to estimate the field data of machined surface error based on iterative finite element analysis integrated with cutting trajectory reconfiguration. Finite element model updating (FEMU) method is applied to analysis the cutting deformation in each cutting instant while considering both the cutting force variation in face milling and the locally geometrical differences of component. A flexible model is established to predict the residual cutting material in each cutting instant with considering the coupling effect between instantaneous cutting force and cutting deformation. And then a sub-iteration scheme is proposed to calculate the equilibrium deflection and the real residual material of flexible cutting system with a modified Newton-Raphson method. The proposed simulation methodology can be generally applied for predicting surface variation field in face milling of large-scale component with multi-holed surface, especially for flexible component. | ||
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| 700 | 1 | |a Zhang, Xueping |4 aut | |
| 700 | 1 | |a Jin, Sun |4 aut | |
| 700 | 1 | |a Tian, Ang |4 aut | |
| 700 | 1 | |a Chen, Kun |4 aut | |
| 700 | 1 | |a Xi, Lifeng |4 aut | |
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10.1007/s00170-019-04448-w doi (DE-627)SPR001500554 (SPR)s00170-019-04448-w-e DE-627 ger DE-627 rakwb eng Liu, Shun verfasserin aut Prediction of surface variation field in face milling via finite element model updating with considering force-deformation coupling 2019 Text txt rdacontent Computermedien c rdamedia Online-Ressource cr rdacarrier © Springer-Verlag London Ltd., part of Springer Nature 2019 Abstract Effective prediction of surface variation is of great helpf for developing and controlling machining process to maintain surface quality during face milling of large-scale component with discontinuous surface. However, the simulation ranges of machined surface error in traditional finite element analyses are far less than those needed in characterization of large-scale face milling with multi-tooth cutter in order to maintain efficiency. To address this issue, this paper attempts to develop a numerical methodology to estimate the field data of machined surface error based on iterative finite element analysis integrated with cutting trajectory reconfiguration. Finite element model updating (FEMU) method is applied to analysis the cutting deformation in each cutting instant while considering both the cutting force variation in face milling and the locally geometrical differences of component. A flexible model is established to predict the residual cutting material in each cutting instant with considering the coupling effect between instantaneous cutting force and cutting deformation. And then a sub-iteration scheme is proposed to calculate the equilibrium deflection and the real residual material of flexible cutting system with a modified Newton-Raphson method. The proposed simulation methodology can be generally applied for predicting surface variation field in face milling of large-scale component with multi-holed surface, especially for flexible component. Surface variation field (dpeaa)DE-He213 Cutting force (dpeaa)DE-He213 Flexible model (dpeaa)DE-He213 Finite element model updating (dpeaa)DE-He213 Face milling (dpeaa)DE-He213 Zhang, Xueping aut Jin, Sun aut Tian, Ang aut Chen, Kun aut Xi, Lifeng aut Enthalten in The international journal of advanced manufacturing technology London : Springer, 1985 105(2019), 10 vom: 13. Nov., Seite 4193-4209 (DE-627)270127712 (DE-600)1476510-X 1433-3015 nnns volume:105 year:2019 number:10 day:13 month:11 pages:4193-4209 https://dx.doi.org/10.1007/s00170-019-04448-w lizenzpflichtig Volltext GBV_USEFLAG_A SYSFLAG_A GBV_SPRINGER GBV_ILN_11 GBV_ILN_20 GBV_ILN_22 GBV_ILN_23 GBV_ILN_24 GBV_ILN_31 GBV_ILN_32 GBV_ILN_39 GBV_ILN_40 GBV_ILN_60 GBV_ILN_62 GBV_ILN_63 GBV_ILN_69 GBV_ILN_70 GBV_ILN_73 GBV_ILN_74 GBV_ILN_90 GBV_ILN_95 GBV_ILN_100 GBV_ILN_105 GBV_ILN_110 GBV_ILN_120 GBV_ILN_138 GBV_ILN_150 GBV_ILN_151 GBV_ILN_152 GBV_ILN_161 GBV_ILN_170 GBV_ILN_171 GBV_ILN_187 GBV_ILN_206 GBV_ILN_213 GBV_ILN_224 GBV_ILN_230 GBV_ILN_250 GBV_ILN_281 GBV_ILN_285 GBV_ILN_293 GBV_ILN_370 GBV_ILN_602 GBV_ILN_636 GBV_ILN_702 GBV_ILN_2001 GBV_ILN_2003 GBV_ILN_2004 GBV_ILN_2005 GBV_ILN_2006 GBV_ILN_2007 GBV_ILN_2008 GBV_ILN_2009 GBV_ILN_2010 GBV_ILN_2011 GBV_ILN_2014 GBV_ILN_2015 GBV_ILN_2020 GBV_ILN_2021 GBV_ILN_2025 GBV_ILN_2026 GBV_ILN_2027 GBV_ILN_2031 GBV_ILN_2034 GBV_ILN_2037 GBV_ILN_2038 GBV_ILN_2039 GBV_ILN_2044 GBV_ILN_2048 GBV_ILN_2049 GBV_ILN_2050 GBV_ILN_2055 GBV_ILN_2056 GBV_ILN_2057 GBV_ILN_2059 GBV_ILN_2061 GBV_ILN_2064 GBV_ILN_2065 GBV_ILN_2068 GBV_ILN_2070 GBV_ILN_2086 GBV_ILN_2088 GBV_ILN_2093 GBV_ILN_2106 GBV_ILN_2107 GBV_ILN_2108 GBV_ILN_2110 GBV_ILN_2111 GBV_ILN_2112 GBV_ILN_2113 GBV_ILN_2116 GBV_ILN_2118 GBV_ILN_2119 GBV_ILN_2122 GBV_ILN_2129 GBV_ILN_2143 GBV_ILN_2144 GBV_ILN_2147 GBV_ILN_2148 GBV_ILN_2152 GBV_ILN_2153 GBV_ILN_2188 GBV_ILN_2190 GBV_ILN_2232 GBV_ILN_2336 GBV_ILN_2446 GBV_ILN_2470 GBV_ILN_2472 GBV_ILN_2507 GBV_ILN_2522 GBV_ILN_2548 GBV_ILN_4035 GBV_ILN_4037 GBV_ILN_4046 GBV_ILN_4112 GBV_ILN_4125 GBV_ILN_4242 GBV_ILN_4246 GBV_ILN_4249 GBV_ILN_4251 GBV_ILN_4305 GBV_ILN_4306 GBV_ILN_4307 GBV_ILN_4313 GBV_ILN_4322 GBV_ILN_4323 GBV_ILN_4324 GBV_ILN_4325 GBV_ILN_4326 GBV_ILN_4333 GBV_ILN_4334 GBV_ILN_4335 GBV_ILN_4336 GBV_ILN_4338 GBV_ILN_4393 GBV_ILN_4700 AR 105 2019 10 13 11 4193-4209 |
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10.1007/s00170-019-04448-w doi (DE-627)SPR001500554 (SPR)s00170-019-04448-w-e DE-627 ger DE-627 rakwb eng Liu, Shun verfasserin aut Prediction of surface variation field in face milling via finite element model updating with considering force-deformation coupling 2019 Text txt rdacontent Computermedien c rdamedia Online-Ressource cr rdacarrier © Springer-Verlag London Ltd., part of Springer Nature 2019 Abstract Effective prediction of surface variation is of great helpf for developing and controlling machining process to maintain surface quality during face milling of large-scale component with discontinuous surface. However, the simulation ranges of machined surface error in traditional finite element analyses are far less than those needed in characterization of large-scale face milling with multi-tooth cutter in order to maintain efficiency. To address this issue, this paper attempts to develop a numerical methodology to estimate the field data of machined surface error based on iterative finite element analysis integrated with cutting trajectory reconfiguration. Finite element model updating (FEMU) method is applied to analysis the cutting deformation in each cutting instant while considering both the cutting force variation in face milling and the locally geometrical differences of component. A flexible model is established to predict the residual cutting material in each cutting instant with considering the coupling effect between instantaneous cutting force and cutting deformation. And then a sub-iteration scheme is proposed to calculate the equilibrium deflection and the real residual material of flexible cutting system with a modified Newton-Raphson method. The proposed simulation methodology can be generally applied for predicting surface variation field in face milling of large-scale component with multi-holed surface, especially for flexible component. Surface variation field (dpeaa)DE-He213 Cutting force (dpeaa)DE-He213 Flexible model (dpeaa)DE-He213 Finite element model updating (dpeaa)DE-He213 Face milling (dpeaa)DE-He213 Zhang, Xueping aut Jin, Sun aut Tian, Ang aut Chen, Kun aut Xi, Lifeng aut Enthalten in The international journal of advanced manufacturing technology London : Springer, 1985 105(2019), 10 vom: 13. Nov., Seite 4193-4209 (DE-627)270127712 (DE-600)1476510-X 1433-3015 nnns volume:105 year:2019 number:10 day:13 month:11 pages:4193-4209 https://dx.doi.org/10.1007/s00170-019-04448-w lizenzpflichtig Volltext GBV_USEFLAG_A SYSFLAG_A GBV_SPRINGER GBV_ILN_11 GBV_ILN_20 GBV_ILN_22 GBV_ILN_23 GBV_ILN_24 GBV_ILN_31 GBV_ILN_32 GBV_ILN_39 GBV_ILN_40 GBV_ILN_60 GBV_ILN_62 GBV_ILN_63 GBV_ILN_69 GBV_ILN_70 GBV_ILN_73 GBV_ILN_74 GBV_ILN_90 GBV_ILN_95 GBV_ILN_100 GBV_ILN_105 GBV_ILN_110 GBV_ILN_120 GBV_ILN_138 GBV_ILN_150 GBV_ILN_151 GBV_ILN_152 GBV_ILN_161 GBV_ILN_170 GBV_ILN_171 GBV_ILN_187 GBV_ILN_206 GBV_ILN_213 GBV_ILN_224 GBV_ILN_230 GBV_ILN_250 GBV_ILN_281 GBV_ILN_285 GBV_ILN_293 GBV_ILN_370 GBV_ILN_602 GBV_ILN_636 GBV_ILN_702 GBV_ILN_2001 GBV_ILN_2003 GBV_ILN_2004 GBV_ILN_2005 GBV_ILN_2006 GBV_ILN_2007 GBV_ILN_2008 GBV_ILN_2009 GBV_ILN_2010 GBV_ILN_2011 GBV_ILN_2014 GBV_ILN_2015 GBV_ILN_2020 GBV_ILN_2021 GBV_ILN_2025 GBV_ILN_2026 GBV_ILN_2027 GBV_ILN_2031 GBV_ILN_2034 GBV_ILN_2037 GBV_ILN_2038 GBV_ILN_2039 GBV_ILN_2044 GBV_ILN_2048 GBV_ILN_2049 GBV_ILN_2050 GBV_ILN_2055 GBV_ILN_2056 GBV_ILN_2057 GBV_ILN_2059 GBV_ILN_2061 GBV_ILN_2064 GBV_ILN_2065 GBV_ILN_2068 GBV_ILN_2070 GBV_ILN_2086 GBV_ILN_2088 GBV_ILN_2093 GBV_ILN_2106 GBV_ILN_2107 GBV_ILN_2108 GBV_ILN_2110 GBV_ILN_2111 GBV_ILN_2112 GBV_ILN_2113 GBV_ILN_2116 GBV_ILN_2118 GBV_ILN_2119 GBV_ILN_2122 GBV_ILN_2129 GBV_ILN_2143 GBV_ILN_2144 GBV_ILN_2147 GBV_ILN_2148 GBV_ILN_2152 GBV_ILN_2153 GBV_ILN_2188 GBV_ILN_2190 GBV_ILN_2232 GBV_ILN_2336 GBV_ILN_2446 GBV_ILN_2470 GBV_ILN_2472 GBV_ILN_2507 GBV_ILN_2522 GBV_ILN_2548 GBV_ILN_4035 GBV_ILN_4037 GBV_ILN_4046 GBV_ILN_4112 GBV_ILN_4125 GBV_ILN_4242 GBV_ILN_4246 GBV_ILN_4249 GBV_ILN_4251 GBV_ILN_4305 GBV_ILN_4306 GBV_ILN_4307 GBV_ILN_4313 GBV_ILN_4322 GBV_ILN_4323 GBV_ILN_4324 GBV_ILN_4325 GBV_ILN_4326 GBV_ILN_4333 GBV_ILN_4334 GBV_ILN_4335 GBV_ILN_4336 GBV_ILN_4338 GBV_ILN_4393 GBV_ILN_4700 AR 105 2019 10 13 11 4193-4209 |
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10.1007/s00170-019-04448-w doi (DE-627)SPR001500554 (SPR)s00170-019-04448-w-e DE-627 ger DE-627 rakwb eng Liu, Shun verfasserin aut Prediction of surface variation field in face milling via finite element model updating with considering force-deformation coupling 2019 Text txt rdacontent Computermedien c rdamedia Online-Ressource cr rdacarrier © Springer-Verlag London Ltd., part of Springer Nature 2019 Abstract Effective prediction of surface variation is of great helpf for developing and controlling machining process to maintain surface quality during face milling of large-scale component with discontinuous surface. However, the simulation ranges of machined surface error in traditional finite element analyses are far less than those needed in characterization of large-scale face milling with multi-tooth cutter in order to maintain efficiency. To address this issue, this paper attempts to develop a numerical methodology to estimate the field data of machined surface error based on iterative finite element analysis integrated with cutting trajectory reconfiguration. Finite element model updating (FEMU) method is applied to analysis the cutting deformation in each cutting instant while considering both the cutting force variation in face milling and the locally geometrical differences of component. A flexible model is established to predict the residual cutting material in each cutting instant with considering the coupling effect between instantaneous cutting force and cutting deformation. And then a sub-iteration scheme is proposed to calculate the equilibrium deflection and the real residual material of flexible cutting system with a modified Newton-Raphson method. The proposed simulation methodology can be generally applied for predicting surface variation field in face milling of large-scale component with multi-holed surface, especially for flexible component. Surface variation field (dpeaa)DE-He213 Cutting force (dpeaa)DE-He213 Flexible model (dpeaa)DE-He213 Finite element model updating (dpeaa)DE-He213 Face milling (dpeaa)DE-He213 Zhang, Xueping aut Jin, Sun aut Tian, Ang aut Chen, Kun aut Xi, Lifeng aut Enthalten in The international journal of advanced manufacturing technology London : Springer, 1985 105(2019), 10 vom: 13. Nov., Seite 4193-4209 (DE-627)270127712 (DE-600)1476510-X 1433-3015 nnns volume:105 year:2019 number:10 day:13 month:11 pages:4193-4209 https://dx.doi.org/10.1007/s00170-019-04448-w lizenzpflichtig Volltext GBV_USEFLAG_A SYSFLAG_A GBV_SPRINGER GBV_ILN_11 GBV_ILN_20 GBV_ILN_22 GBV_ILN_23 GBV_ILN_24 GBV_ILN_31 GBV_ILN_32 GBV_ILN_39 GBV_ILN_40 GBV_ILN_60 GBV_ILN_62 GBV_ILN_63 GBV_ILN_69 GBV_ILN_70 GBV_ILN_73 GBV_ILN_74 GBV_ILN_90 GBV_ILN_95 GBV_ILN_100 GBV_ILN_105 GBV_ILN_110 GBV_ILN_120 GBV_ILN_138 GBV_ILN_150 GBV_ILN_151 GBV_ILN_152 GBV_ILN_161 GBV_ILN_170 GBV_ILN_171 GBV_ILN_187 GBV_ILN_206 GBV_ILN_213 GBV_ILN_224 GBV_ILN_230 GBV_ILN_250 GBV_ILN_281 GBV_ILN_285 GBV_ILN_293 GBV_ILN_370 GBV_ILN_602 GBV_ILN_636 GBV_ILN_702 GBV_ILN_2001 GBV_ILN_2003 GBV_ILN_2004 GBV_ILN_2005 GBV_ILN_2006 GBV_ILN_2007 GBV_ILN_2008 GBV_ILN_2009 GBV_ILN_2010 GBV_ILN_2011 GBV_ILN_2014 GBV_ILN_2015 GBV_ILN_2020 GBV_ILN_2021 GBV_ILN_2025 GBV_ILN_2026 GBV_ILN_2027 GBV_ILN_2031 GBV_ILN_2034 GBV_ILN_2037 GBV_ILN_2038 GBV_ILN_2039 GBV_ILN_2044 GBV_ILN_2048 GBV_ILN_2049 GBV_ILN_2050 GBV_ILN_2055 GBV_ILN_2056 GBV_ILN_2057 GBV_ILN_2059 GBV_ILN_2061 GBV_ILN_2064 GBV_ILN_2065 GBV_ILN_2068 GBV_ILN_2070 GBV_ILN_2086 GBV_ILN_2088 GBV_ILN_2093 GBV_ILN_2106 GBV_ILN_2107 GBV_ILN_2108 GBV_ILN_2110 GBV_ILN_2111 GBV_ILN_2112 GBV_ILN_2113 GBV_ILN_2116 GBV_ILN_2118 GBV_ILN_2119 GBV_ILN_2122 GBV_ILN_2129 GBV_ILN_2143 GBV_ILN_2144 GBV_ILN_2147 GBV_ILN_2148 GBV_ILN_2152 GBV_ILN_2153 GBV_ILN_2188 GBV_ILN_2190 GBV_ILN_2232 GBV_ILN_2336 GBV_ILN_2446 GBV_ILN_2470 GBV_ILN_2472 GBV_ILN_2507 GBV_ILN_2522 GBV_ILN_2548 GBV_ILN_4035 GBV_ILN_4037 GBV_ILN_4046 GBV_ILN_4112 GBV_ILN_4125 GBV_ILN_4242 GBV_ILN_4246 GBV_ILN_4249 GBV_ILN_4251 GBV_ILN_4305 GBV_ILN_4306 GBV_ILN_4307 GBV_ILN_4313 GBV_ILN_4322 GBV_ILN_4323 GBV_ILN_4324 GBV_ILN_4325 GBV_ILN_4326 GBV_ILN_4333 GBV_ILN_4334 GBV_ILN_4335 GBV_ILN_4336 GBV_ILN_4338 GBV_ILN_4393 GBV_ILN_4700 AR 105 2019 10 13 11 4193-4209 |
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10.1007/s00170-019-04448-w doi (DE-627)SPR001500554 (SPR)s00170-019-04448-w-e DE-627 ger DE-627 rakwb eng Liu, Shun verfasserin aut Prediction of surface variation field in face milling via finite element model updating with considering force-deformation coupling 2019 Text txt rdacontent Computermedien c rdamedia Online-Ressource cr rdacarrier © Springer-Verlag London Ltd., part of Springer Nature 2019 Abstract Effective prediction of surface variation is of great helpf for developing and controlling machining process to maintain surface quality during face milling of large-scale component with discontinuous surface. However, the simulation ranges of machined surface error in traditional finite element analyses are far less than those needed in characterization of large-scale face milling with multi-tooth cutter in order to maintain efficiency. To address this issue, this paper attempts to develop a numerical methodology to estimate the field data of machined surface error based on iterative finite element analysis integrated with cutting trajectory reconfiguration. Finite element model updating (FEMU) method is applied to analysis the cutting deformation in each cutting instant while considering both the cutting force variation in face milling and the locally geometrical differences of component. A flexible model is established to predict the residual cutting material in each cutting instant with considering the coupling effect between instantaneous cutting force and cutting deformation. And then a sub-iteration scheme is proposed to calculate the equilibrium deflection and the real residual material of flexible cutting system with a modified Newton-Raphson method. The proposed simulation methodology can be generally applied for predicting surface variation field in face milling of large-scale component with multi-holed surface, especially for flexible component. Surface variation field (dpeaa)DE-He213 Cutting force (dpeaa)DE-He213 Flexible model (dpeaa)DE-He213 Finite element model updating (dpeaa)DE-He213 Face milling (dpeaa)DE-He213 Zhang, Xueping aut Jin, Sun aut Tian, Ang aut Chen, Kun aut Xi, Lifeng aut Enthalten in The international journal of advanced manufacturing technology London : Springer, 1985 105(2019), 10 vom: 13. Nov., Seite 4193-4209 (DE-627)270127712 (DE-600)1476510-X 1433-3015 nnns volume:105 year:2019 number:10 day:13 month:11 pages:4193-4209 https://dx.doi.org/10.1007/s00170-019-04448-w lizenzpflichtig Volltext GBV_USEFLAG_A SYSFLAG_A GBV_SPRINGER GBV_ILN_11 GBV_ILN_20 GBV_ILN_22 GBV_ILN_23 GBV_ILN_24 GBV_ILN_31 GBV_ILN_32 GBV_ILN_39 GBV_ILN_40 GBV_ILN_60 GBV_ILN_62 GBV_ILN_63 GBV_ILN_69 GBV_ILN_70 GBV_ILN_73 GBV_ILN_74 GBV_ILN_90 GBV_ILN_95 GBV_ILN_100 GBV_ILN_105 GBV_ILN_110 GBV_ILN_120 GBV_ILN_138 GBV_ILN_150 GBV_ILN_151 GBV_ILN_152 GBV_ILN_161 GBV_ILN_170 GBV_ILN_171 GBV_ILN_187 GBV_ILN_206 GBV_ILN_213 GBV_ILN_224 GBV_ILN_230 GBV_ILN_250 GBV_ILN_281 GBV_ILN_285 GBV_ILN_293 GBV_ILN_370 GBV_ILN_602 GBV_ILN_636 GBV_ILN_702 GBV_ILN_2001 GBV_ILN_2003 GBV_ILN_2004 GBV_ILN_2005 GBV_ILN_2006 GBV_ILN_2007 GBV_ILN_2008 GBV_ILN_2009 GBV_ILN_2010 GBV_ILN_2011 GBV_ILN_2014 GBV_ILN_2015 GBV_ILN_2020 GBV_ILN_2021 GBV_ILN_2025 GBV_ILN_2026 GBV_ILN_2027 GBV_ILN_2031 GBV_ILN_2034 GBV_ILN_2037 GBV_ILN_2038 GBV_ILN_2039 GBV_ILN_2044 GBV_ILN_2048 GBV_ILN_2049 GBV_ILN_2050 GBV_ILN_2055 GBV_ILN_2056 GBV_ILN_2057 GBV_ILN_2059 GBV_ILN_2061 GBV_ILN_2064 GBV_ILN_2065 GBV_ILN_2068 GBV_ILN_2070 GBV_ILN_2086 GBV_ILN_2088 GBV_ILN_2093 GBV_ILN_2106 GBV_ILN_2107 GBV_ILN_2108 GBV_ILN_2110 GBV_ILN_2111 GBV_ILN_2112 GBV_ILN_2113 GBV_ILN_2116 GBV_ILN_2118 GBV_ILN_2119 GBV_ILN_2122 GBV_ILN_2129 GBV_ILN_2143 GBV_ILN_2144 GBV_ILN_2147 GBV_ILN_2148 GBV_ILN_2152 GBV_ILN_2153 GBV_ILN_2188 GBV_ILN_2190 GBV_ILN_2232 GBV_ILN_2336 GBV_ILN_2446 GBV_ILN_2470 GBV_ILN_2472 GBV_ILN_2507 GBV_ILN_2522 GBV_ILN_2548 GBV_ILN_4035 GBV_ILN_4037 GBV_ILN_4046 GBV_ILN_4112 GBV_ILN_4125 GBV_ILN_4242 GBV_ILN_4246 GBV_ILN_4249 GBV_ILN_4251 GBV_ILN_4305 GBV_ILN_4306 GBV_ILN_4307 GBV_ILN_4313 GBV_ILN_4322 GBV_ILN_4323 GBV_ILN_4324 GBV_ILN_4325 GBV_ILN_4326 GBV_ILN_4333 GBV_ILN_4334 GBV_ILN_4335 GBV_ILN_4336 GBV_ILN_4338 GBV_ILN_4393 GBV_ILN_4700 AR 105 2019 10 13 11 4193-4209 |
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10.1007/s00170-019-04448-w doi (DE-627)SPR001500554 (SPR)s00170-019-04448-w-e DE-627 ger DE-627 rakwb eng Liu, Shun verfasserin aut Prediction of surface variation field in face milling via finite element model updating with considering force-deformation coupling 2019 Text txt rdacontent Computermedien c rdamedia Online-Ressource cr rdacarrier © Springer-Verlag London Ltd., part of Springer Nature 2019 Abstract Effective prediction of surface variation is of great helpf for developing and controlling machining process to maintain surface quality during face milling of large-scale component with discontinuous surface. However, the simulation ranges of machined surface error in traditional finite element analyses are far less than those needed in characterization of large-scale face milling with multi-tooth cutter in order to maintain efficiency. To address this issue, this paper attempts to develop a numerical methodology to estimate the field data of machined surface error based on iterative finite element analysis integrated with cutting trajectory reconfiguration. Finite element model updating (FEMU) method is applied to analysis the cutting deformation in each cutting instant while considering both the cutting force variation in face milling and the locally geometrical differences of component. A flexible model is established to predict the residual cutting material in each cutting instant with considering the coupling effect between instantaneous cutting force and cutting deformation. And then a sub-iteration scheme is proposed to calculate the equilibrium deflection and the real residual material of flexible cutting system with a modified Newton-Raphson method. The proposed simulation methodology can be generally applied for predicting surface variation field in face milling of large-scale component with multi-holed surface, especially for flexible component. Surface variation field (dpeaa)DE-He213 Cutting force (dpeaa)DE-He213 Flexible model (dpeaa)DE-He213 Finite element model updating (dpeaa)DE-He213 Face milling (dpeaa)DE-He213 Zhang, Xueping aut Jin, Sun aut Tian, Ang aut Chen, Kun aut Xi, Lifeng aut Enthalten in The international journal of advanced manufacturing technology London : Springer, 1985 105(2019), 10 vom: 13. Nov., Seite 4193-4209 (DE-627)270127712 (DE-600)1476510-X 1433-3015 nnns volume:105 year:2019 number:10 day:13 month:11 pages:4193-4209 https://dx.doi.org/10.1007/s00170-019-04448-w lizenzpflichtig Volltext GBV_USEFLAG_A SYSFLAG_A GBV_SPRINGER GBV_ILN_11 GBV_ILN_20 GBV_ILN_22 GBV_ILN_23 GBV_ILN_24 GBV_ILN_31 GBV_ILN_32 GBV_ILN_39 GBV_ILN_40 GBV_ILN_60 GBV_ILN_62 GBV_ILN_63 GBV_ILN_69 GBV_ILN_70 GBV_ILN_73 GBV_ILN_74 GBV_ILN_90 GBV_ILN_95 GBV_ILN_100 GBV_ILN_105 GBV_ILN_110 GBV_ILN_120 GBV_ILN_138 GBV_ILN_150 GBV_ILN_151 GBV_ILN_152 GBV_ILN_161 GBV_ILN_170 GBV_ILN_171 GBV_ILN_187 GBV_ILN_206 GBV_ILN_213 GBV_ILN_224 GBV_ILN_230 GBV_ILN_250 GBV_ILN_281 GBV_ILN_285 GBV_ILN_293 GBV_ILN_370 GBV_ILN_602 GBV_ILN_636 GBV_ILN_702 GBV_ILN_2001 GBV_ILN_2003 GBV_ILN_2004 GBV_ILN_2005 GBV_ILN_2006 GBV_ILN_2007 GBV_ILN_2008 GBV_ILN_2009 GBV_ILN_2010 GBV_ILN_2011 GBV_ILN_2014 GBV_ILN_2015 GBV_ILN_2020 GBV_ILN_2021 GBV_ILN_2025 GBV_ILN_2026 GBV_ILN_2027 GBV_ILN_2031 GBV_ILN_2034 GBV_ILN_2037 GBV_ILN_2038 GBV_ILN_2039 GBV_ILN_2044 GBV_ILN_2048 GBV_ILN_2049 GBV_ILN_2050 GBV_ILN_2055 GBV_ILN_2056 GBV_ILN_2057 GBV_ILN_2059 GBV_ILN_2061 GBV_ILN_2064 GBV_ILN_2065 GBV_ILN_2068 GBV_ILN_2070 GBV_ILN_2086 GBV_ILN_2088 GBV_ILN_2093 GBV_ILN_2106 GBV_ILN_2107 GBV_ILN_2108 GBV_ILN_2110 GBV_ILN_2111 GBV_ILN_2112 GBV_ILN_2113 GBV_ILN_2116 GBV_ILN_2118 GBV_ILN_2119 GBV_ILN_2122 GBV_ILN_2129 GBV_ILN_2143 GBV_ILN_2144 GBV_ILN_2147 GBV_ILN_2148 GBV_ILN_2152 GBV_ILN_2153 GBV_ILN_2188 GBV_ILN_2190 GBV_ILN_2232 GBV_ILN_2336 GBV_ILN_2446 GBV_ILN_2470 GBV_ILN_2472 GBV_ILN_2507 GBV_ILN_2522 GBV_ILN_2548 GBV_ILN_4035 GBV_ILN_4037 GBV_ILN_4046 GBV_ILN_4112 GBV_ILN_4125 GBV_ILN_4242 GBV_ILN_4246 GBV_ILN_4249 GBV_ILN_4251 GBV_ILN_4305 GBV_ILN_4306 GBV_ILN_4307 GBV_ILN_4313 GBV_ILN_4322 GBV_ILN_4323 GBV_ILN_4324 GBV_ILN_4325 GBV_ILN_4326 GBV_ILN_4333 GBV_ILN_4334 GBV_ILN_4335 GBV_ILN_4336 GBV_ILN_4338 GBV_ILN_4393 GBV_ILN_4700 AR 105 2019 10 13 11 4193-4209 |
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Liu, Shun @@aut@@ Zhang, Xueping @@aut@@ Jin, Sun @@aut@@ Tian, Ang @@aut@@ Chen, Kun @@aut@@ Xi, Lifeng @@aut@@ |
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However, the simulation ranges of machined surface error in traditional finite element analyses are far less than those needed in characterization of large-scale face milling with multi-tooth cutter in order to maintain efficiency. To address this issue, this paper attempts to develop a numerical methodology to estimate the field data of machined surface error based on iterative finite element analysis integrated with cutting trajectory reconfiguration. Finite element model updating (FEMU) method is applied to analysis the cutting deformation in each cutting instant while considering both the cutting force variation in face milling and the locally geometrical differences of component. A flexible model is established to predict the residual cutting material in each cutting instant with considering the coupling effect between instantaneous cutting force and cutting deformation. And then a sub-iteration scheme is proposed to calculate the equilibrium deflection and the real residual material of flexible cutting system with a modified Newton-Raphson method. 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Liu, Shun |
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Liu, Shun misc Surface variation field misc Cutting force misc Flexible model misc Finite element model updating misc Face milling Prediction of surface variation field in face milling via finite element model updating with considering force-deformation coupling |
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Prediction of surface variation field in face milling via finite element model updating with considering force-deformation coupling Surface variation field (dpeaa)DE-He213 Cutting force (dpeaa)DE-He213 Flexible model (dpeaa)DE-He213 Finite element model updating (dpeaa)DE-He213 Face milling (dpeaa)DE-He213 |
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prediction of surface variation field in face milling via finite element model updating with considering force-deformation coupling |
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Prediction of surface variation field in face milling via finite element model updating with considering force-deformation coupling |
| abstract |
Abstract Effective prediction of surface variation is of great helpf for developing and controlling machining process to maintain surface quality during face milling of large-scale component with discontinuous surface. However, the simulation ranges of machined surface error in traditional finite element analyses are far less than those needed in characterization of large-scale face milling with multi-tooth cutter in order to maintain efficiency. To address this issue, this paper attempts to develop a numerical methodology to estimate the field data of machined surface error based on iterative finite element analysis integrated with cutting trajectory reconfiguration. Finite element model updating (FEMU) method is applied to analysis the cutting deformation in each cutting instant while considering both the cutting force variation in face milling and the locally geometrical differences of component. A flexible model is established to predict the residual cutting material in each cutting instant with considering the coupling effect between instantaneous cutting force and cutting deformation. And then a sub-iteration scheme is proposed to calculate the equilibrium deflection and the real residual material of flexible cutting system with a modified Newton-Raphson method. The proposed simulation methodology can be generally applied for predicting surface variation field in face milling of large-scale component with multi-holed surface, especially for flexible component. © Springer-Verlag London Ltd., part of Springer Nature 2019 |
| abstractGer |
Abstract Effective prediction of surface variation is of great helpf for developing and controlling machining process to maintain surface quality during face milling of large-scale component with discontinuous surface. However, the simulation ranges of machined surface error in traditional finite element analyses are far less than those needed in characterization of large-scale face milling with multi-tooth cutter in order to maintain efficiency. To address this issue, this paper attempts to develop a numerical methodology to estimate the field data of machined surface error based on iterative finite element analysis integrated with cutting trajectory reconfiguration. Finite element model updating (FEMU) method is applied to analysis the cutting deformation in each cutting instant while considering both the cutting force variation in face milling and the locally geometrical differences of component. A flexible model is established to predict the residual cutting material in each cutting instant with considering the coupling effect between instantaneous cutting force and cutting deformation. And then a sub-iteration scheme is proposed to calculate the equilibrium deflection and the real residual material of flexible cutting system with a modified Newton-Raphson method. The proposed simulation methodology can be generally applied for predicting surface variation field in face milling of large-scale component with multi-holed surface, especially for flexible component. © Springer-Verlag London Ltd., part of Springer Nature 2019 |
| abstract_unstemmed |
Abstract Effective prediction of surface variation is of great helpf for developing and controlling machining process to maintain surface quality during face milling of large-scale component with discontinuous surface. However, the simulation ranges of machined surface error in traditional finite element analyses are far less than those needed in characterization of large-scale face milling with multi-tooth cutter in order to maintain efficiency. To address this issue, this paper attempts to develop a numerical methodology to estimate the field data of machined surface error based on iterative finite element analysis integrated with cutting trajectory reconfiguration. Finite element model updating (FEMU) method is applied to analysis the cutting deformation in each cutting instant while considering both the cutting force variation in face milling and the locally geometrical differences of component. A flexible model is established to predict the residual cutting material in each cutting instant with considering the coupling effect between instantaneous cutting force and cutting deformation. And then a sub-iteration scheme is proposed to calculate the equilibrium deflection and the real residual material of flexible cutting system with a modified Newton-Raphson method. The proposed simulation methodology can be generally applied for predicting surface variation field in face milling of large-scale component with multi-holed surface, especially for flexible component. © Springer-Verlag London Ltd., part of Springer Nature 2019 |
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Prediction of surface variation field in face milling via finite element model updating with considering force-deformation coupling |
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https://dx.doi.org/10.1007/s00170-019-04448-w |
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Zhang, Xueping Jin, Sun Tian, Ang Chen, Kun Xi, Lifeng |
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Zhang, Xueping Jin, Sun Tian, Ang Chen, Kun Xi, Lifeng |
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10.1007/s00170-019-04448-w |
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|
| score |
7.401 |