Pre-deformation for assembly performance of machine centers
Abstract The current research of machine center accuracy in workspace mainly focuses on the poor geometric error subjected to thermal and gravity load while in operation, however, there are little researches focusing on the effect of machine center elastic deformations on workspace volume. Therefore...
Ausführliche Beschreibung
Autor*in: |
Sun, Yongping [verfasserIn] Wang, Delun [verfasserIn] Dong, Huimin [verfasserIn] Xue, Runiu [verfasserIn] Yu, Shudong [verfasserIn] |
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Englisch |
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2014 |
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Enthalten in: Chinese Journal of Mechanical Engineering - Chinese Mechanical Engineering Society, 2012, 27(2014), 3 vom: Mai, Seite 528-536 |
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Übergeordnetes Werk: |
volume:27 ; year:2014 ; number:3 ; month:05 ; pages:528-536 |
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DOI / URN: |
10.3901/CJME.2014.03.528 |
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Katalog-ID: |
SPR008127719 |
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520 | |a Abstract The current research of machine center accuracy in workspace mainly focuses on the poor geometric error subjected to thermal and gravity load while in operation, however, there are little researches focusing on the effect of machine center elastic deformations on workspace volume. Therefore, a method called pre-deformation for assembly performance is presented. This method is technically based on the characteristics of machine tool assembly and collaborative computer-aided engineering (CAE) analysis. The research goal is to enhance assembly performance, including straightness, positioning, and angular errors, to realize the precision of the machine tool design. A vertical machine center is taken as an example to illustrate the proposed method. The concept of travel error is defined to obtain the law of the guide surface. The machine center assembly performance is analyzed under cold condition and thermal balance condition to establish the function of pre-deformation. Then, the guide surface in normal direction is processed with the pre-deformation function, and the machine tool assembly performance is measured using a laser interferometer. The measuring results show that the straightness deviation of the Z component in the Y-direction is 158.9% of the allowable value primarily because of the gravity of the spindle head, and the straightness of the X and Y components is minimal. When the machine tool is processed in pre-deformation, the straightness of the Z axis moving component is reduced to 91.2%. This research proposes a pre-deformation machine center assembly method which has sufficient capacity to improving assembly accuracy of machine centers. | ||
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650 | 4 | |a performance test |7 (dpeaa)DE-He213 | |
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700 | 1 | |a Dong, Huimin |e verfasserin |4 aut | |
700 | 1 | |a Xue, Runiu |e verfasserin |4 aut | |
700 | 1 | |a Yu, Shudong |e verfasserin |4 aut | |
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10.3901/CJME.2014.03.528 doi (DE-627)SPR008127719 (SPR)CJME.2014.03.528-e DE-627 ger DE-627 rakwb eng Sun, Yongping verfasserin aut Pre-deformation for assembly performance of machine centers 2014 Text txt rdacontent Computermedien c rdamedia Online-Ressource cr rdacarrier Abstract The current research of machine center accuracy in workspace mainly focuses on the poor geometric error subjected to thermal and gravity load while in operation, however, there are little researches focusing on the effect of machine center elastic deformations on workspace volume. Therefore, a method called pre-deformation for assembly performance is presented. This method is technically based on the characteristics of machine tool assembly and collaborative computer-aided engineering (CAE) analysis. The research goal is to enhance assembly performance, including straightness, positioning, and angular errors, to realize the precision of the machine tool design. A vertical machine center is taken as an example to illustrate the proposed method. The concept of travel error is defined to obtain the law of the guide surface. The machine center assembly performance is analyzed under cold condition and thermal balance condition to establish the function of pre-deformation. Then, the guide surface in normal direction is processed with the pre-deformation function, and the machine tool assembly performance is measured using a laser interferometer. The measuring results show that the straightness deviation of the Z component in the Y-direction is 158.9% of the allowable value primarily because of the gravity of the spindle head, and the straightness of the X and Y components is minimal. When the machine tool is processed in pre-deformation, the straightness of the Z axis moving component is reduced to 91.2%. This research proposes a pre-deformation machine center assembly method which has sufficient capacity to improving assembly accuracy of machine centers. machine tool (dpeaa)DE-He213 assembly accuracy (dpeaa)DE-He213 travel error (dpeaa)DE-He213 pre-deformation design (dpeaa)DE-He213 performance test (dpeaa)DE-He213 Wang, Delun verfasserin aut Dong, Huimin verfasserin aut Xue, Runiu verfasserin aut Yu, Shudong verfasserin aut Enthalten in Chinese Journal of Mechanical Engineering Chinese Mechanical Engineering Society, 2012 27(2014), 3 vom: Mai, Seite 528-536 (DE-627)SPR008124000 nnns volume:27 year:2014 number:3 month:05 pages:528-536 https://dx.doi.org/10.3901/CJME.2014.03.528 lizenzpflichtig Volltext GBV_USEFLAG_A SYSFLAG_A GBV_SPRINGER AR 27 2014 3 05 528-536 |
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10.3901/CJME.2014.03.528 doi (DE-627)SPR008127719 (SPR)CJME.2014.03.528-e DE-627 ger DE-627 rakwb eng Sun, Yongping verfasserin aut Pre-deformation for assembly performance of machine centers 2014 Text txt rdacontent Computermedien c rdamedia Online-Ressource cr rdacarrier Abstract The current research of machine center accuracy in workspace mainly focuses on the poor geometric error subjected to thermal and gravity load while in operation, however, there are little researches focusing on the effect of machine center elastic deformations on workspace volume. Therefore, a method called pre-deformation for assembly performance is presented. This method is technically based on the characteristics of machine tool assembly and collaborative computer-aided engineering (CAE) analysis. The research goal is to enhance assembly performance, including straightness, positioning, and angular errors, to realize the precision of the machine tool design. A vertical machine center is taken as an example to illustrate the proposed method. The concept of travel error is defined to obtain the law of the guide surface. The machine center assembly performance is analyzed under cold condition and thermal balance condition to establish the function of pre-deformation. Then, the guide surface in normal direction is processed with the pre-deformation function, and the machine tool assembly performance is measured using a laser interferometer. The measuring results show that the straightness deviation of the Z component in the Y-direction is 158.9% of the allowable value primarily because of the gravity of the spindle head, and the straightness of the X and Y components is minimal. When the machine tool is processed in pre-deformation, the straightness of the Z axis moving component is reduced to 91.2%. This research proposes a pre-deformation machine center assembly method which has sufficient capacity to improving assembly accuracy of machine centers. machine tool (dpeaa)DE-He213 assembly accuracy (dpeaa)DE-He213 travel error (dpeaa)DE-He213 pre-deformation design (dpeaa)DE-He213 performance test (dpeaa)DE-He213 Wang, Delun verfasserin aut Dong, Huimin verfasserin aut Xue, Runiu verfasserin aut Yu, Shudong verfasserin aut Enthalten in Chinese Journal of Mechanical Engineering Chinese Mechanical Engineering Society, 2012 27(2014), 3 vom: Mai, Seite 528-536 (DE-627)SPR008124000 nnns volume:27 year:2014 number:3 month:05 pages:528-536 https://dx.doi.org/10.3901/CJME.2014.03.528 lizenzpflichtig Volltext GBV_USEFLAG_A SYSFLAG_A GBV_SPRINGER AR 27 2014 3 05 528-536 |
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10.3901/CJME.2014.03.528 doi (DE-627)SPR008127719 (SPR)CJME.2014.03.528-e DE-627 ger DE-627 rakwb eng Sun, Yongping verfasserin aut Pre-deformation for assembly performance of machine centers 2014 Text txt rdacontent Computermedien c rdamedia Online-Ressource cr rdacarrier Abstract The current research of machine center accuracy in workspace mainly focuses on the poor geometric error subjected to thermal and gravity load while in operation, however, there are little researches focusing on the effect of machine center elastic deformations on workspace volume. Therefore, a method called pre-deformation for assembly performance is presented. This method is technically based on the characteristics of machine tool assembly and collaborative computer-aided engineering (CAE) analysis. The research goal is to enhance assembly performance, including straightness, positioning, and angular errors, to realize the precision of the machine tool design. A vertical machine center is taken as an example to illustrate the proposed method. The concept of travel error is defined to obtain the law of the guide surface. The machine center assembly performance is analyzed under cold condition and thermal balance condition to establish the function of pre-deformation. Then, the guide surface in normal direction is processed with the pre-deformation function, and the machine tool assembly performance is measured using a laser interferometer. The measuring results show that the straightness deviation of the Z component in the Y-direction is 158.9% of the allowable value primarily because of the gravity of the spindle head, and the straightness of the X and Y components is minimal. When the machine tool is processed in pre-deformation, the straightness of the Z axis moving component is reduced to 91.2%. This research proposes a pre-deformation machine center assembly method which has sufficient capacity to improving assembly accuracy of machine centers. machine tool (dpeaa)DE-He213 assembly accuracy (dpeaa)DE-He213 travel error (dpeaa)DE-He213 pre-deformation design (dpeaa)DE-He213 performance test (dpeaa)DE-He213 Wang, Delun verfasserin aut Dong, Huimin verfasserin aut Xue, Runiu verfasserin aut Yu, Shudong verfasserin aut Enthalten in Chinese Journal of Mechanical Engineering Chinese Mechanical Engineering Society, 2012 27(2014), 3 vom: Mai, Seite 528-536 (DE-627)SPR008124000 nnns volume:27 year:2014 number:3 month:05 pages:528-536 https://dx.doi.org/10.3901/CJME.2014.03.528 lizenzpflichtig Volltext GBV_USEFLAG_A SYSFLAG_A GBV_SPRINGER AR 27 2014 3 05 528-536 |
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10.3901/CJME.2014.03.528 doi (DE-627)SPR008127719 (SPR)CJME.2014.03.528-e DE-627 ger DE-627 rakwb eng Sun, Yongping verfasserin aut Pre-deformation for assembly performance of machine centers 2014 Text txt rdacontent Computermedien c rdamedia Online-Ressource cr rdacarrier Abstract The current research of machine center accuracy in workspace mainly focuses on the poor geometric error subjected to thermal and gravity load while in operation, however, there are little researches focusing on the effect of machine center elastic deformations on workspace volume. Therefore, a method called pre-deformation for assembly performance is presented. This method is technically based on the characteristics of machine tool assembly and collaborative computer-aided engineering (CAE) analysis. The research goal is to enhance assembly performance, including straightness, positioning, and angular errors, to realize the precision of the machine tool design. A vertical machine center is taken as an example to illustrate the proposed method. The concept of travel error is defined to obtain the law of the guide surface. The machine center assembly performance is analyzed under cold condition and thermal balance condition to establish the function of pre-deformation. Then, the guide surface in normal direction is processed with the pre-deformation function, and the machine tool assembly performance is measured using a laser interferometer. The measuring results show that the straightness deviation of the Z component in the Y-direction is 158.9% of the allowable value primarily because of the gravity of the spindle head, and the straightness of the X and Y components is minimal. When the machine tool is processed in pre-deformation, the straightness of the Z axis moving component is reduced to 91.2%. This research proposes a pre-deformation machine center assembly method which has sufficient capacity to improving assembly accuracy of machine centers. machine tool (dpeaa)DE-He213 assembly accuracy (dpeaa)DE-He213 travel error (dpeaa)DE-He213 pre-deformation design (dpeaa)DE-He213 performance test (dpeaa)DE-He213 Wang, Delun verfasserin aut Dong, Huimin verfasserin aut Xue, Runiu verfasserin aut Yu, Shudong verfasserin aut Enthalten in Chinese Journal of Mechanical Engineering Chinese Mechanical Engineering Society, 2012 27(2014), 3 vom: Mai, Seite 528-536 (DE-627)SPR008124000 nnns volume:27 year:2014 number:3 month:05 pages:528-536 https://dx.doi.org/10.3901/CJME.2014.03.528 lizenzpflichtig Volltext GBV_USEFLAG_A SYSFLAG_A GBV_SPRINGER AR 27 2014 3 05 528-536 |
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10.3901/CJME.2014.03.528 doi (DE-627)SPR008127719 (SPR)CJME.2014.03.528-e DE-627 ger DE-627 rakwb eng Sun, Yongping verfasserin aut Pre-deformation for assembly performance of machine centers 2014 Text txt rdacontent Computermedien c rdamedia Online-Ressource cr rdacarrier Abstract The current research of machine center accuracy in workspace mainly focuses on the poor geometric error subjected to thermal and gravity load while in operation, however, there are little researches focusing on the effect of machine center elastic deformations on workspace volume. Therefore, a method called pre-deformation for assembly performance is presented. This method is technically based on the characteristics of machine tool assembly and collaborative computer-aided engineering (CAE) analysis. The research goal is to enhance assembly performance, including straightness, positioning, and angular errors, to realize the precision of the machine tool design. A vertical machine center is taken as an example to illustrate the proposed method. The concept of travel error is defined to obtain the law of the guide surface. The machine center assembly performance is analyzed under cold condition and thermal balance condition to establish the function of pre-deformation. Then, the guide surface in normal direction is processed with the pre-deformation function, and the machine tool assembly performance is measured using a laser interferometer. The measuring results show that the straightness deviation of the Z component in the Y-direction is 158.9% of the allowable value primarily because of the gravity of the spindle head, and the straightness of the X and Y components is minimal. When the machine tool is processed in pre-deformation, the straightness of the Z axis moving component is reduced to 91.2%. This research proposes a pre-deformation machine center assembly method which has sufficient capacity to improving assembly accuracy of machine centers. machine tool (dpeaa)DE-He213 assembly accuracy (dpeaa)DE-He213 travel error (dpeaa)DE-He213 pre-deformation design (dpeaa)DE-He213 performance test (dpeaa)DE-He213 Wang, Delun verfasserin aut Dong, Huimin verfasserin aut Xue, Runiu verfasserin aut Yu, Shudong verfasserin aut Enthalten in Chinese Journal of Mechanical Engineering Chinese Mechanical Engineering Society, 2012 27(2014), 3 vom: Mai, Seite 528-536 (DE-627)SPR008124000 nnns volume:27 year:2014 number:3 month:05 pages:528-536 https://dx.doi.org/10.3901/CJME.2014.03.528 lizenzpflichtig Volltext GBV_USEFLAG_A SYSFLAG_A GBV_SPRINGER AR 27 2014 3 05 528-536 |
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Abstract The current research of machine center accuracy in workspace mainly focuses on the poor geometric error subjected to thermal and gravity load while in operation, however, there are little researches focusing on the effect of machine center elastic deformations on workspace volume. Therefore, a method called pre-deformation for assembly performance is presented. This method is technically based on the characteristics of machine tool assembly and collaborative computer-aided engineering (CAE) analysis. The research goal is to enhance assembly performance, including straightness, positioning, and angular errors, to realize the precision of the machine tool design. A vertical machine center is taken as an example to illustrate the proposed method. The concept of travel error is defined to obtain the law of the guide surface. The machine center assembly performance is analyzed under cold condition and thermal balance condition to establish the function of pre-deformation. Then, the guide surface in normal direction is processed with the pre-deformation function, and the machine tool assembly performance is measured using a laser interferometer. The measuring results show that the straightness deviation of the Z component in the Y-direction is 158.9% of the allowable value primarily because of the gravity of the spindle head, and the straightness of the X and Y components is minimal. When the machine tool is processed in pre-deformation, the straightness of the Z axis moving component is reduced to 91.2%. This research proposes a pre-deformation machine center assembly method which has sufficient capacity to improving assembly accuracy of machine centers. |
abstractGer |
Abstract The current research of machine center accuracy in workspace mainly focuses on the poor geometric error subjected to thermal and gravity load while in operation, however, there are little researches focusing on the effect of machine center elastic deformations on workspace volume. Therefore, a method called pre-deformation for assembly performance is presented. This method is technically based on the characteristics of machine tool assembly and collaborative computer-aided engineering (CAE) analysis. The research goal is to enhance assembly performance, including straightness, positioning, and angular errors, to realize the precision of the machine tool design. A vertical machine center is taken as an example to illustrate the proposed method. The concept of travel error is defined to obtain the law of the guide surface. The machine center assembly performance is analyzed under cold condition and thermal balance condition to establish the function of pre-deformation. Then, the guide surface in normal direction is processed with the pre-deformation function, and the machine tool assembly performance is measured using a laser interferometer. The measuring results show that the straightness deviation of the Z component in the Y-direction is 158.9% of the allowable value primarily because of the gravity of the spindle head, and the straightness of the X and Y components is minimal. When the machine tool is processed in pre-deformation, the straightness of the Z axis moving component is reduced to 91.2%. This research proposes a pre-deformation machine center assembly method which has sufficient capacity to improving assembly accuracy of machine centers. |
abstract_unstemmed |
Abstract The current research of machine center accuracy in workspace mainly focuses on the poor geometric error subjected to thermal and gravity load while in operation, however, there are little researches focusing on the effect of machine center elastic deformations on workspace volume. Therefore, a method called pre-deformation for assembly performance is presented. This method is technically based on the characteristics of machine tool assembly and collaborative computer-aided engineering (CAE) analysis. The research goal is to enhance assembly performance, including straightness, positioning, and angular errors, to realize the precision of the machine tool design. A vertical machine center is taken as an example to illustrate the proposed method. The concept of travel error is defined to obtain the law of the guide surface. The machine center assembly performance is analyzed under cold condition and thermal balance condition to establish the function of pre-deformation. Then, the guide surface in normal direction is processed with the pre-deformation function, and the machine tool assembly performance is measured using a laser interferometer. The measuring results show that the straightness deviation of the Z component in the Y-direction is 158.9% of the allowable value primarily because of the gravity of the spindle head, and the straightness of the X and Y components is minimal. When the machine tool is processed in pre-deformation, the straightness of the Z axis moving component is reduced to 91.2%. This research proposes a pre-deformation machine center assembly method which has sufficient capacity to improving assembly accuracy of machine centers. |
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title_short |
Pre-deformation for assembly performance of machine centers |
url |
https://dx.doi.org/10.3901/CJME.2014.03.528 |
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author2 |
Wang, Delun Dong, Huimin Xue, Runiu Yu, Shudong |
author2Str |
Wang, Delun Dong, Huimin Xue, Runiu Yu, Shudong |
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doi_str |
10.3901/CJME.2014.03.528 |
up_date |
2024-07-03T17:29:44.320Z |
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