Effect of Tool Material Properties and Cutting Conditions on Machinability of AISI D6 Steel During Hard Turning

Abstract Hard turning offers numerous advantages to grinding operation; however, there is a critical need for research to clarify issues related to high cutting forces, high temperatures, and surface roughness to meet the challenges it can offer as an alternate to grinding process. Mathematical mode...
Ausführliche Beschreibung

Gespeichert in:

Autor*in:	Nayak, Manoj [verfasserIn] Sehgal, Rakesh [verfasserIn]

Format:	E-Artikel
Sprache:	Englisch

Erschienen:	2015

Schlagwörter:	Hard turning Cubic boron nitride Thrust force Surface roughness

Übergeordnetes Werk:	Enthalten in: The Arabian journal for science and engineering - Berlin : Springer, 2011, 40(2015), 4 vom: 06. Feb., Seite 1151-1164
Übergeordnetes Werk:	volume:40 ; year:2015 ; number:4 ; day:06 ; month:02 ; pages:1151-1164

Links:	Volltext

DOI / URN:	10.1007/s13369-015-1578-0

Katalog-ID:	SPR031858937

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520			\|a Abstract Hard turning offers numerous advantages to grinding operation; however, there is a critical need for research to clarify issues related to high cutting forces, high temperatures, and surface roughness to meet the challenges it can offer as an alternate to grinding process. Mathematical models are generated for each response variable (main cutting force, thrust force, cutting temperature, and surface roughness) in terms of actual values of the factors (cutting speed, feed, and tool material) to establish relationships using design expert software for statistical investigation. A $ 3^{3} $ full-factorial design with a total of 27 experiments was obtained for parametric analysis and investigation of machinability of AISI D6 tool steel using three different grades of low-content cubic boron nitride (CBN-L) inserts. The parametric analysis study shows that the main cutting force, thrust force, and surface roughness increase with feed. The thrust force and cutting temperature get influenced by tool material properties. It was established that grain size, CBN content, edge geometry, and hardness of the tools affected all the output characteristics. Scanned electron microscopy and energy-dispersive X-ray of the worn tools showed crater wear, chipping, and fracture of cutting edges, while abrasion and diffusion/dissolutions in CBN tools were the wear mechanisms affirmed in this study.
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allfields	10.1007/s13369-015-1578-0 doi (DE-627)SPR031858937 (SPR)s13369-015-1578-0-e DE-627 ger DE-627 rakwb eng 600 500 ASE 31.00 bkl Nayak, Manoj verfasserin aut Effect of Tool Material Properties and Cutting Conditions on Machinability of AISI D6 Steel During Hard Turning 2015 Text txt rdacontent Computermedien c rdamedia Online-Ressource cr rdacarrier Abstract Hard turning offers numerous advantages to grinding operation; however, there is a critical need for research to clarify issues related to high cutting forces, high temperatures, and surface roughness to meet the challenges it can offer as an alternate to grinding process. Mathematical models are generated for each response variable (main cutting force, thrust force, cutting temperature, and surface roughness) in terms of actual values of the factors (cutting speed, feed, and tool material) to establish relationships using design expert software for statistical investigation. A $ 3^{3} $ full-factorial design with a total of 27 experiments was obtained for parametric analysis and investigation of machinability of AISI D6 tool steel using three different grades of low-content cubic boron nitride (CBN-L) inserts. The parametric analysis study shows that the main cutting force, thrust force, and surface roughness increase with feed. The thrust force and cutting temperature get influenced by tool material properties. It was established that grain size, CBN content, edge geometry, and hardness of the tools affected all the output characteristics. Scanned electron microscopy and energy-dispersive X-ray of the worn tools showed crater wear, chipping, and fracture of cutting edges, while abrasion and diffusion/dissolutions in CBN tools were the wear mechanisms affirmed in this study. Hard turning (dpeaa)DE-He213 Cubic boron nitride (dpeaa)DE-He213 Thrust force (dpeaa)DE-He213 Surface roughness (dpeaa)DE-He213 Sehgal, Rakesh verfasserin aut Enthalten in The Arabian journal for science and engineering Berlin : Springer, 2011 40(2015), 4 vom: 06. Feb., Seite 1151-1164 (DE-627)588780731 (DE-600)2471504-9 2191-4281 nnns volume:40 year:2015 number:4 day:06 month:02 pages:1151-1164 https://dx.doi.org/10.1007/s13369-015-1578-0 lizenzpflichtig Volltext GBV_USEFLAG_A SYSFLAG_A GBV_SPRINGER GBV_ILN_11 GBV_ILN_20 GBV_ILN_22 GBV_ILN_23 GBV_ILN_24 GBV_ILN_31 GBV_ILN_32 GBV_ILN_39 GBV_ILN_40 GBV_ILN_60 GBV_ILN_62 GBV_ILN_63 GBV_ILN_65 GBV_ILN_69 GBV_ILN_70 GBV_ILN_73 GBV_ILN_74 GBV_ILN_90 GBV_ILN_95 GBV_ILN_100 GBV_ILN_105 GBV_ILN_110 GBV_ILN_120 GBV_ILN_138 GBV_ILN_150 GBV_ILN_151 GBV_ILN_152 GBV_ILN_161 GBV_ILN_170 GBV_ILN_171 GBV_ILN_187 GBV_ILN_213 GBV_ILN_224 GBV_ILN_230 GBV_ILN_250 GBV_ILN_281 GBV_ILN_285 GBV_ILN_293 GBV_ILN_370 GBV_ILN_602 GBV_ILN_636 GBV_ILN_702 GBV_ILN_2001 GBV_ILN_2003 GBV_ILN_2004 GBV_ILN_2005 GBV_ILN_2006 GBV_ILN_2007 GBV_ILN_2008 GBV_ILN_2009 GBV_ILN_2010 GBV_ILN_2011 GBV_ILN_2014 GBV_ILN_2015 GBV_ILN_2020 GBV_ILN_2021 GBV_ILN_2025 GBV_ILN_2026 GBV_ILN_2027 GBV_ILN_2031 GBV_ILN_2034 GBV_ILN_2037 GBV_ILN_2038 GBV_ILN_2039 GBV_ILN_2044 GBV_ILN_2048 GBV_ILN_2049 GBV_ILN_2050 GBV_ILN_2055 GBV_ILN_2057 GBV_ILN_2059 GBV_ILN_2061 GBV_ILN_2064 GBV_ILN_2065 GBV_ILN_2068 GBV_ILN_2070 GBV_ILN_2086 GBV_ILN_2088 GBV_ILN_2093 GBV_ILN_2106 GBV_ILN_2107 GBV_ILN_2108 GBV_ILN_2110 GBV_ILN_2111 GBV_ILN_2112 GBV_ILN_2113 GBV_ILN_2116 GBV_ILN_2118 GBV_ILN_2119 GBV_ILN_2122 GBV_ILN_2129 GBV_ILN_2143 GBV_ILN_2144 GBV_ILN_2147 GBV_ILN_2148 GBV_ILN_2152 GBV_ILN_2153 GBV_ILN_2188 GBV_ILN_2232 GBV_ILN_2336 GBV_ILN_2446 GBV_ILN_2470 GBV_ILN_2472 GBV_ILN_2507 GBV_ILN_2522 GBV_ILN_2548 GBV_ILN_4035 GBV_ILN_4037 GBV_ILN_4046 GBV_ILN_4112 GBV_ILN_4125 GBV_ILN_4242 GBV_ILN_4246 GBV_ILN_4249 GBV_ILN_4251 GBV_ILN_4305 GBV_ILN_4306 GBV_ILN_4307 GBV_ILN_4313 GBV_ILN_4322 GBV_ILN_4323 GBV_ILN_4324 GBV_ILN_4325 GBV_ILN_4326 GBV_ILN_4333 GBV_ILN_4334 GBV_ILN_4335 GBV_ILN_4336 GBV_ILN_4338 GBV_ILN_4393 GBV_ILN_4700 31.00 ASE AR 40 2015 4 06 02 1151-1164
spelling	10.1007/s13369-015-1578-0 doi (DE-627)SPR031858937 (SPR)s13369-015-1578-0-e DE-627 ger DE-627 rakwb eng 600 500 ASE 31.00 bkl Nayak, Manoj verfasserin aut Effect of Tool Material Properties and Cutting Conditions on Machinability of AISI D6 Steel During Hard Turning 2015 Text txt rdacontent Computermedien c rdamedia Online-Ressource cr rdacarrier Abstract Hard turning offers numerous advantages to grinding operation; however, there is a critical need for research to clarify issues related to high cutting forces, high temperatures, and surface roughness to meet the challenges it can offer as an alternate to grinding process. Mathematical models are generated for each response variable (main cutting force, thrust force, cutting temperature, and surface roughness) in terms of actual values of the factors (cutting speed, feed, and tool material) to establish relationships using design expert software for statistical investigation. A $ 3^{3} $ full-factorial design with a total of 27 experiments was obtained for parametric analysis and investigation of machinability of AISI D6 tool steel using three different grades of low-content cubic boron nitride (CBN-L) inserts. The parametric analysis study shows that the main cutting force, thrust force, and surface roughness increase with feed. The thrust force and cutting temperature get influenced by tool material properties. It was established that grain size, CBN content, edge geometry, and hardness of the tools affected all the output characteristics. Scanned electron microscopy and energy-dispersive X-ray of the worn tools showed crater wear, chipping, and fracture of cutting edges, while abrasion and diffusion/dissolutions in CBN tools were the wear mechanisms affirmed in this study. Hard turning (dpeaa)DE-He213 Cubic boron nitride (dpeaa)DE-He213 Thrust force (dpeaa)DE-He213 Surface roughness (dpeaa)DE-He213 Sehgal, Rakesh verfasserin aut Enthalten in The Arabian journal for science and engineering Berlin : Springer, 2011 40(2015), 4 vom: 06. Feb., Seite 1151-1164 (DE-627)588780731 (DE-600)2471504-9 2191-4281 nnns volume:40 year:2015 number:4 day:06 month:02 pages:1151-1164 https://dx.doi.org/10.1007/s13369-015-1578-0 lizenzpflichtig Volltext GBV_USEFLAG_A SYSFLAG_A GBV_SPRINGER GBV_ILN_11 GBV_ILN_20 GBV_ILN_22 GBV_ILN_23 GBV_ILN_24 GBV_ILN_31 GBV_ILN_32 GBV_ILN_39 GBV_ILN_40 GBV_ILN_60 GBV_ILN_62 GBV_ILN_63 GBV_ILN_65 GBV_ILN_69 GBV_ILN_70 GBV_ILN_73 GBV_ILN_74 GBV_ILN_90 GBV_ILN_95 GBV_ILN_100 GBV_ILN_105 GBV_ILN_110 GBV_ILN_120 GBV_ILN_138 GBV_ILN_150 GBV_ILN_151 GBV_ILN_152 GBV_ILN_161 GBV_ILN_170 GBV_ILN_171 GBV_ILN_187 GBV_ILN_213 GBV_ILN_224 GBV_ILN_230 GBV_ILN_250 GBV_ILN_281 GBV_ILN_285 GBV_ILN_293 GBV_ILN_370 GBV_ILN_602 GBV_ILN_636 GBV_ILN_702 GBV_ILN_2001 GBV_ILN_2003 GBV_ILN_2004 GBV_ILN_2005 GBV_ILN_2006 GBV_ILN_2007 GBV_ILN_2008 GBV_ILN_2009 GBV_ILN_2010 GBV_ILN_2011 GBV_ILN_2014 GBV_ILN_2015 GBV_ILN_2020 GBV_ILN_2021 GBV_ILN_2025 GBV_ILN_2026 GBV_ILN_2027 GBV_ILN_2031 GBV_ILN_2034 GBV_ILN_2037 GBV_ILN_2038 GBV_ILN_2039 GBV_ILN_2044 GBV_ILN_2048 GBV_ILN_2049 GBV_ILN_2050 GBV_ILN_2055 GBV_ILN_2057 GBV_ILN_2059 GBV_ILN_2061 GBV_ILN_2064 GBV_ILN_2065 GBV_ILN_2068 GBV_ILN_2070 GBV_ILN_2086 GBV_ILN_2088 GBV_ILN_2093 GBV_ILN_2106 GBV_ILN_2107 GBV_ILN_2108 GBV_ILN_2110 GBV_ILN_2111 GBV_ILN_2112 GBV_ILN_2113 GBV_ILN_2116 GBV_ILN_2118 GBV_ILN_2119 GBV_ILN_2122 GBV_ILN_2129 GBV_ILN_2143 GBV_ILN_2144 GBV_ILN_2147 GBV_ILN_2148 GBV_ILN_2152 GBV_ILN_2153 GBV_ILN_2188 GBV_ILN_2232 GBV_ILN_2336 GBV_ILN_2446 GBV_ILN_2470 GBV_ILN_2472 GBV_ILN_2507 GBV_ILN_2522 GBV_ILN_2548 GBV_ILN_4035 GBV_ILN_4037 GBV_ILN_4046 GBV_ILN_4112 GBV_ILN_4125 GBV_ILN_4242 GBV_ILN_4246 GBV_ILN_4249 GBV_ILN_4251 GBV_ILN_4305 GBV_ILN_4306 GBV_ILN_4307 GBV_ILN_4313 GBV_ILN_4322 GBV_ILN_4323 GBV_ILN_4324 GBV_ILN_4325 GBV_ILN_4326 GBV_ILN_4333 GBV_ILN_4334 GBV_ILN_4335 GBV_ILN_4336 GBV_ILN_4338 GBV_ILN_4393 GBV_ILN_4700 31.00 ASE AR 40 2015 4 06 02 1151-1164
allfields_unstemmed	10.1007/s13369-015-1578-0 doi (DE-627)SPR031858937 (SPR)s13369-015-1578-0-e DE-627 ger DE-627 rakwb eng 600 500 ASE 31.00 bkl Nayak, Manoj verfasserin aut Effect of Tool Material Properties and Cutting Conditions on Machinability of AISI D6 Steel During Hard Turning 2015 Text txt rdacontent Computermedien c rdamedia Online-Ressource cr rdacarrier Abstract Hard turning offers numerous advantages to grinding operation; however, there is a critical need for research to clarify issues related to high cutting forces, high temperatures, and surface roughness to meet the challenges it can offer as an alternate to grinding process. Mathematical models are generated for each response variable (main cutting force, thrust force, cutting temperature, and surface roughness) in terms of actual values of the factors (cutting speed, feed, and tool material) to establish relationships using design expert software for statistical investigation. A $ 3^{3} $ full-factorial design with a total of 27 experiments was obtained for parametric analysis and investigation of machinability of AISI D6 tool steel using three different grades of low-content cubic boron nitride (CBN-L) inserts. The parametric analysis study shows that the main cutting force, thrust force, and surface roughness increase with feed. The thrust force and cutting temperature get influenced by tool material properties. It was established that grain size, CBN content, edge geometry, and hardness of the tools affected all the output characteristics. Scanned electron microscopy and energy-dispersive X-ray of the worn tools showed crater wear, chipping, and fracture of cutting edges, while abrasion and diffusion/dissolutions in CBN tools were the wear mechanisms affirmed in this study. Hard turning (dpeaa)DE-He213 Cubic boron nitride (dpeaa)DE-He213 Thrust force (dpeaa)DE-He213 Surface roughness (dpeaa)DE-He213 Sehgal, Rakesh verfasserin aut Enthalten in The Arabian journal for science and engineering Berlin : Springer, 2011 40(2015), 4 vom: 06. Feb., Seite 1151-1164 (DE-627)588780731 (DE-600)2471504-9 2191-4281 nnns volume:40 year:2015 number:4 day:06 month:02 pages:1151-1164 https://dx.doi.org/10.1007/s13369-015-1578-0 lizenzpflichtig Volltext GBV_USEFLAG_A SYSFLAG_A GBV_SPRINGER GBV_ILN_11 GBV_ILN_20 GBV_ILN_22 GBV_ILN_23 GBV_ILN_24 GBV_ILN_31 GBV_ILN_32 GBV_ILN_39 GBV_ILN_40 GBV_ILN_60 GBV_ILN_62 GBV_ILN_63 GBV_ILN_65 GBV_ILN_69 GBV_ILN_70 GBV_ILN_73 GBV_ILN_74 GBV_ILN_90 GBV_ILN_95 GBV_ILN_100 GBV_ILN_105 GBV_ILN_110 GBV_ILN_120 GBV_ILN_138 GBV_ILN_150 GBV_ILN_151 GBV_ILN_152 GBV_ILN_161 GBV_ILN_170 GBV_ILN_171 GBV_ILN_187 GBV_ILN_213 GBV_ILN_224 GBV_ILN_230 GBV_ILN_250 GBV_ILN_281 GBV_ILN_285 GBV_ILN_293 GBV_ILN_370 GBV_ILN_602 GBV_ILN_636 GBV_ILN_702 GBV_ILN_2001 GBV_ILN_2003 GBV_ILN_2004 GBV_ILN_2005 GBV_ILN_2006 GBV_ILN_2007 GBV_ILN_2008 GBV_ILN_2009 GBV_ILN_2010 GBV_ILN_2011 GBV_ILN_2014 GBV_ILN_2015 GBV_ILN_2020 GBV_ILN_2021 GBV_ILN_2025 GBV_ILN_2026 GBV_ILN_2027 GBV_ILN_2031 GBV_ILN_2034 GBV_ILN_2037 GBV_ILN_2038 GBV_ILN_2039 GBV_ILN_2044 GBV_ILN_2048 GBV_ILN_2049 GBV_ILN_2050 GBV_ILN_2055 GBV_ILN_2057 GBV_ILN_2059 GBV_ILN_2061 GBV_ILN_2064 GBV_ILN_2065 GBV_ILN_2068 GBV_ILN_2070 GBV_ILN_2086 GBV_ILN_2088 GBV_ILN_2093 GBV_ILN_2106 GBV_ILN_2107 GBV_ILN_2108 GBV_ILN_2110 GBV_ILN_2111 GBV_ILN_2112 GBV_ILN_2113 GBV_ILN_2116 GBV_ILN_2118 GBV_ILN_2119 GBV_ILN_2122 GBV_ILN_2129 GBV_ILN_2143 GBV_ILN_2144 GBV_ILN_2147 GBV_ILN_2148 GBV_ILN_2152 GBV_ILN_2153 GBV_ILN_2188 GBV_ILN_2232 GBV_ILN_2336 GBV_ILN_2446 GBV_ILN_2470 GBV_ILN_2472 GBV_ILN_2507 GBV_ILN_2522 GBV_ILN_2548 GBV_ILN_4035 GBV_ILN_4037 GBV_ILN_4046 GBV_ILN_4112 GBV_ILN_4125 GBV_ILN_4242 GBV_ILN_4246 GBV_ILN_4249 GBV_ILN_4251 GBV_ILN_4305 GBV_ILN_4306 GBV_ILN_4307 GBV_ILN_4313 GBV_ILN_4322 GBV_ILN_4323 GBV_ILN_4324 GBV_ILN_4325 GBV_ILN_4326 GBV_ILN_4333 GBV_ILN_4334 GBV_ILN_4335 GBV_ILN_4336 GBV_ILN_4338 GBV_ILN_4393 GBV_ILN_4700 31.00 ASE AR 40 2015 4 06 02 1151-1164
allfieldsGer	10.1007/s13369-015-1578-0 doi (DE-627)SPR031858937 (SPR)s13369-015-1578-0-e DE-627 ger DE-627 rakwb eng 600 500 ASE 31.00 bkl Nayak, Manoj verfasserin aut Effect of Tool Material Properties and Cutting Conditions on Machinability of AISI D6 Steel During Hard Turning 2015 Text txt rdacontent Computermedien c rdamedia Online-Ressource cr rdacarrier Abstract Hard turning offers numerous advantages to grinding operation; however, there is a critical need for research to clarify issues related to high cutting forces, high temperatures, and surface roughness to meet the challenges it can offer as an alternate to grinding process. Mathematical models are generated for each response variable (main cutting force, thrust force, cutting temperature, and surface roughness) in terms of actual values of the factors (cutting speed, feed, and tool material) to establish relationships using design expert software for statistical investigation. A $ 3^{3} $ full-factorial design with a total of 27 experiments was obtained for parametric analysis and investigation of machinability of AISI D6 tool steel using three different grades of low-content cubic boron nitride (CBN-L) inserts. The parametric analysis study shows that the main cutting force, thrust force, and surface roughness increase with feed. The thrust force and cutting temperature get influenced by tool material properties. It was established that grain size, CBN content, edge geometry, and hardness of the tools affected all the output characteristics. Scanned electron microscopy and energy-dispersive X-ray of the worn tools showed crater wear, chipping, and fracture of cutting edges, while abrasion and diffusion/dissolutions in CBN tools were the wear mechanisms affirmed in this study. Hard turning (dpeaa)DE-He213 Cubic boron nitride (dpeaa)DE-He213 Thrust force (dpeaa)DE-He213 Surface roughness (dpeaa)DE-He213 Sehgal, Rakesh verfasserin aut Enthalten in The Arabian journal for science and engineering Berlin : Springer, 2011 40(2015), 4 vom: 06. Feb., Seite 1151-1164 (DE-627)588780731 (DE-600)2471504-9 2191-4281 nnns volume:40 year:2015 number:4 day:06 month:02 pages:1151-1164 https://dx.doi.org/10.1007/s13369-015-1578-0 lizenzpflichtig Volltext GBV_USEFLAG_A SYSFLAG_A GBV_SPRINGER GBV_ILN_11 GBV_ILN_20 GBV_ILN_22 GBV_ILN_23 GBV_ILN_24 GBV_ILN_31 GBV_ILN_32 GBV_ILN_39 GBV_ILN_40 GBV_ILN_60 GBV_ILN_62 GBV_ILN_63 GBV_ILN_65 GBV_ILN_69 GBV_ILN_70 GBV_ILN_73 GBV_ILN_74 GBV_ILN_90 GBV_ILN_95 GBV_ILN_100 GBV_ILN_105 GBV_ILN_110 GBV_ILN_120 GBV_ILN_138 GBV_ILN_150 GBV_ILN_151 GBV_ILN_152 GBV_ILN_161 GBV_ILN_170 GBV_ILN_171 GBV_ILN_187 GBV_ILN_213 GBV_ILN_224 GBV_ILN_230 GBV_ILN_250 GBV_ILN_281 GBV_ILN_285 GBV_ILN_293 GBV_ILN_370 GBV_ILN_602 GBV_ILN_636 GBV_ILN_702 GBV_ILN_2001 GBV_ILN_2003 GBV_ILN_2004 GBV_ILN_2005 GBV_ILN_2006 GBV_ILN_2007 GBV_ILN_2008 GBV_ILN_2009 GBV_ILN_2010 GBV_ILN_2011 GBV_ILN_2014 GBV_ILN_2015 GBV_ILN_2020 GBV_ILN_2021 GBV_ILN_2025 GBV_ILN_2026 GBV_ILN_2027 GBV_ILN_2031 GBV_ILN_2034 GBV_ILN_2037 GBV_ILN_2038 GBV_ILN_2039 GBV_ILN_2044 GBV_ILN_2048 GBV_ILN_2049 GBV_ILN_2050 GBV_ILN_2055 GBV_ILN_2057 GBV_ILN_2059 GBV_ILN_2061 GBV_ILN_2064 GBV_ILN_2065 GBV_ILN_2068 GBV_ILN_2070 GBV_ILN_2086 GBV_ILN_2088 GBV_ILN_2093 GBV_ILN_2106 GBV_ILN_2107 GBV_ILN_2108 GBV_ILN_2110 GBV_ILN_2111 GBV_ILN_2112 GBV_ILN_2113 GBV_ILN_2116 GBV_ILN_2118 GBV_ILN_2119 GBV_ILN_2122 GBV_ILN_2129 GBV_ILN_2143 GBV_ILN_2144 GBV_ILN_2147 GBV_ILN_2148 GBV_ILN_2152 GBV_ILN_2153 GBV_ILN_2188 GBV_ILN_2232 GBV_ILN_2336 GBV_ILN_2446 GBV_ILN_2470 GBV_ILN_2472 GBV_ILN_2507 GBV_ILN_2522 GBV_ILN_2548 GBV_ILN_4035 GBV_ILN_4037 GBV_ILN_4046 GBV_ILN_4112 GBV_ILN_4125 GBV_ILN_4242 GBV_ILN_4246 GBV_ILN_4249 GBV_ILN_4251 GBV_ILN_4305 GBV_ILN_4306 GBV_ILN_4307 GBV_ILN_4313 GBV_ILN_4322 GBV_ILN_4323 GBV_ILN_4324 GBV_ILN_4325 GBV_ILN_4326 GBV_ILN_4333 GBV_ILN_4334 GBV_ILN_4335 GBV_ILN_4336 GBV_ILN_4338 GBV_ILN_4393 GBV_ILN_4700 31.00 ASE AR 40 2015 4 06 02 1151-1164
allfieldsSound	10.1007/s13369-015-1578-0 doi (DE-627)SPR031858937 (SPR)s13369-015-1578-0-e DE-627 ger DE-627 rakwb eng 600 500 ASE 31.00 bkl Nayak, Manoj verfasserin aut Effect of Tool Material Properties and Cutting Conditions on Machinability of AISI D6 Steel During Hard Turning 2015 Text txt rdacontent Computermedien c rdamedia Online-Ressource cr rdacarrier Abstract Hard turning offers numerous advantages to grinding operation; however, there is a critical need for research to clarify issues related to high cutting forces, high temperatures, and surface roughness to meet the challenges it can offer as an alternate to grinding process. Mathematical models are generated for each response variable (main cutting force, thrust force, cutting temperature, and surface roughness) in terms of actual values of the factors (cutting speed, feed, and tool material) to establish relationships using design expert software for statistical investigation. A $ 3^{3} $ full-factorial design with a total of 27 experiments was obtained for parametric analysis and investigation of machinability of AISI D6 tool steel using three different grades of low-content cubic boron nitride (CBN-L) inserts. The parametric analysis study shows that the main cutting force, thrust force, and surface roughness increase with feed. The thrust force and cutting temperature get influenced by tool material properties. It was established that grain size, CBN content, edge geometry, and hardness of the tools affected all the output characteristics. Scanned electron microscopy and energy-dispersive X-ray of the worn tools showed crater wear, chipping, and fracture of cutting edges, while abrasion and diffusion/dissolutions in CBN tools were the wear mechanisms affirmed in this study. Hard turning (dpeaa)DE-He213 Cubic boron nitride (dpeaa)DE-He213 Thrust force (dpeaa)DE-He213 Surface roughness (dpeaa)DE-He213 Sehgal, Rakesh verfasserin aut Enthalten in The Arabian journal for science and engineering Berlin : Springer, 2011 40(2015), 4 vom: 06. Feb., Seite 1151-1164 (DE-627)588780731 (DE-600)2471504-9 2191-4281 nnns volume:40 year:2015 number:4 day:06 month:02 pages:1151-1164 https://dx.doi.org/10.1007/s13369-015-1578-0 lizenzpflichtig Volltext GBV_USEFLAG_A SYSFLAG_A GBV_SPRINGER GBV_ILN_11 GBV_ILN_20 GBV_ILN_22 GBV_ILN_23 GBV_ILN_24 GBV_ILN_31 GBV_ILN_32 GBV_ILN_39 GBV_ILN_40 GBV_ILN_60 GBV_ILN_62 GBV_ILN_63 GBV_ILN_65 GBV_ILN_69 GBV_ILN_70 GBV_ILN_73 GBV_ILN_74 GBV_ILN_90 GBV_ILN_95 GBV_ILN_100 GBV_ILN_105 GBV_ILN_110 GBV_ILN_120 GBV_ILN_138 GBV_ILN_150 GBV_ILN_151 GBV_ILN_152 GBV_ILN_161 GBV_ILN_170 GBV_ILN_171 GBV_ILN_187 GBV_ILN_213 GBV_ILN_224 GBV_ILN_230 GBV_ILN_250 GBV_ILN_281 GBV_ILN_285 GBV_ILN_293 GBV_ILN_370 GBV_ILN_602 GBV_ILN_636 GBV_ILN_702 GBV_ILN_2001 GBV_ILN_2003 GBV_ILN_2004 GBV_ILN_2005 GBV_ILN_2006 GBV_ILN_2007 GBV_ILN_2008 GBV_ILN_2009 GBV_ILN_2010 GBV_ILN_2011 GBV_ILN_2014 GBV_ILN_2015 GBV_ILN_2020 GBV_ILN_2021 GBV_ILN_2025 GBV_ILN_2026 GBV_ILN_2027 GBV_ILN_2031 GBV_ILN_2034 GBV_ILN_2037 GBV_ILN_2038 GBV_ILN_2039 GBV_ILN_2044 GBV_ILN_2048 GBV_ILN_2049 GBV_ILN_2050 GBV_ILN_2055 GBV_ILN_2057 GBV_ILN_2059 GBV_ILN_2061 GBV_ILN_2064 GBV_ILN_2065 GBV_ILN_2068 GBV_ILN_2070 GBV_ILN_2086 GBV_ILN_2088 GBV_ILN_2093 GBV_ILN_2106 GBV_ILN_2107 GBV_ILN_2108 GBV_ILN_2110 GBV_ILN_2111 GBV_ILN_2112 GBV_ILN_2113 GBV_ILN_2116 GBV_ILN_2118 GBV_ILN_2119 GBV_ILN_2122 GBV_ILN_2129 GBV_ILN_2143 GBV_ILN_2144 GBV_ILN_2147 GBV_ILN_2148 GBV_ILN_2152 GBV_ILN_2153 GBV_ILN_2188 GBV_ILN_2232 GBV_ILN_2336 GBV_ILN_2446 GBV_ILN_2470 GBV_ILN_2472 GBV_ILN_2507 GBV_ILN_2522 GBV_ILN_2548 GBV_ILN_4035 GBV_ILN_4037 GBV_ILN_4046 GBV_ILN_4112 GBV_ILN_4125 GBV_ILN_4242 GBV_ILN_4246 GBV_ILN_4249 GBV_ILN_4251 GBV_ILN_4305 GBV_ILN_4306 GBV_ILN_4307 GBV_ILN_4313 GBV_ILN_4322 GBV_ILN_4323 GBV_ILN_4324 GBV_ILN_4325 GBV_ILN_4326 GBV_ILN_4333 GBV_ILN_4334 GBV_ILN_4335 GBV_ILN_4336 GBV_ILN_4338 GBV_ILN_4393 GBV_ILN_4700 31.00 ASE AR 40 2015 4 06 02 1151-1164
language	English
source	Enthalten in The Arabian journal for science and engineering 40(2015), 4 vom: 06. Feb., Seite 1151-1164 volume:40 year:2015 number:4 day:06 month:02 pages:1151-1164
sourceStr	Enthalten in The Arabian journal for science and engineering 40(2015), 4 vom: 06. Feb., Seite 1151-1164 volume:40 year:2015 number:4 day:06 month:02 pages:1151-1164
format_phy_str_mv	Article
institution	findex.gbv.de
topic_facet	Hard turning Cubic boron nitride Thrust force Surface roughness
dewey-raw	600
isfreeaccess_bool	false
container_title	The Arabian journal for science and engineering
authorswithroles_txt_mv	Nayak, Manoj @@aut@@ Sehgal, Rakesh @@aut@@
publishDateDaySort_date	2015-02-06T00:00:00Z
hierarchy_top_id	588780731
dewey-sort	3600
id	SPR031858937
language_de	englisch
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author	Nayak, Manoj
spellingShingle	Nayak, Manoj ddc 600 bkl 31.00 misc Hard turning misc Cubic boron nitride misc Thrust force misc Surface roughness Effect of Tool Material Properties and Cutting Conditions on Machinability of AISI D6 Steel During Hard Turning
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topic_title	600 500 ASE 31.00 bkl Effect of Tool Material Properties and Cutting Conditions on Machinability of AISI D6 Steel During Hard Turning Hard turning (dpeaa)DE-He213 Cubic boron nitride (dpeaa)DE-He213 Thrust force (dpeaa)DE-He213 Surface roughness (dpeaa)DE-He213
topic	ddc 600 bkl 31.00 misc Hard turning misc Cubic boron nitride misc Thrust force misc Surface roughness
topic_unstemmed	ddc 600 bkl 31.00 misc Hard turning misc Cubic boron nitride misc Thrust force misc Surface roughness
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title	Effect of Tool Material Properties and Cutting Conditions on Machinability of AISI D6 Steel During Hard Turning
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title_full	Effect of Tool Material Properties and Cutting Conditions on Machinability of AISI D6 Steel During Hard Turning
author_sort	Nayak, Manoj
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title_sort	effect of tool material properties and cutting conditions on machinability of aisi d6 steel during hard turning
title_auth	Effect of Tool Material Properties and Cutting Conditions on Machinability of AISI D6 Steel During Hard Turning
abstract	Abstract Hard turning offers numerous advantages to grinding operation; however, there is a critical need for research to clarify issues related to high cutting forces, high temperatures, and surface roughness to meet the challenges it can offer as an alternate to grinding process. Mathematical models are generated for each response variable (main cutting force, thrust force, cutting temperature, and surface roughness) in terms of actual values of the factors (cutting speed, feed, and tool material) to establish relationships using design expert software for statistical investigation. A $ 3^{3} $ full-factorial design with a total of 27 experiments was obtained for parametric analysis and investigation of machinability of AISI D6 tool steel using three different grades of low-content cubic boron nitride (CBN-L) inserts. The parametric analysis study shows that the main cutting force, thrust force, and surface roughness increase with feed. The thrust force and cutting temperature get influenced by tool material properties. It was established that grain size, CBN content, edge geometry, and hardness of the tools affected all the output characteristics. Scanned electron microscopy and energy-dispersive X-ray of the worn tools showed crater wear, chipping, and fracture of cutting edges, while abrasion and diffusion/dissolutions in CBN tools were the wear mechanisms affirmed in this study.
abstractGer	Abstract Hard turning offers numerous advantages to grinding operation; however, there is a critical need for research to clarify issues related to high cutting forces, high temperatures, and surface roughness to meet the challenges it can offer as an alternate to grinding process. Mathematical models are generated for each response variable (main cutting force, thrust force, cutting temperature, and surface roughness) in terms of actual values of the factors (cutting speed, feed, and tool material) to establish relationships using design expert software for statistical investigation. A $ 3^{3} $ full-factorial design with a total of 27 experiments was obtained for parametric analysis and investigation of machinability of AISI D6 tool steel using three different grades of low-content cubic boron nitride (CBN-L) inserts. The parametric analysis study shows that the main cutting force, thrust force, and surface roughness increase with feed. The thrust force and cutting temperature get influenced by tool material properties. It was established that grain size, CBN content, edge geometry, and hardness of the tools affected all the output characteristics. Scanned electron microscopy and energy-dispersive X-ray of the worn tools showed crater wear, chipping, and fracture of cutting edges, while abrasion and diffusion/dissolutions in CBN tools were the wear mechanisms affirmed in this study.
abstract_unstemmed	Abstract Hard turning offers numerous advantages to grinding operation; however, there is a critical need for research to clarify issues related to high cutting forces, high temperatures, and surface roughness to meet the challenges it can offer as an alternate to grinding process. Mathematical models are generated for each response variable (main cutting force, thrust force, cutting temperature, and surface roughness) in terms of actual values of the factors (cutting speed, feed, and tool material) to establish relationships using design expert software for statistical investigation. A $ 3^{3} $ full-factorial design with a total of 27 experiments was obtained for parametric analysis and investigation of machinability of AISI D6 tool steel using three different grades of low-content cubic boron nitride (CBN-L) inserts. The parametric analysis study shows that the main cutting force, thrust force, and surface roughness increase with feed. The thrust force and cutting temperature get influenced by tool material properties. It was established that grain size, CBN content, edge geometry, and hardness of the tools affected all the output characteristics. Scanned electron microscopy and energy-dispersive X-ray of the worn tools showed crater wear, chipping, and fracture of cutting edges, while abrasion and diffusion/dissolutions in CBN tools were the wear mechanisms affirmed in this study.
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container_issue	4
title_short	Effect of Tool Material Properties and Cutting Conditions on Machinability of AISI D6 Steel During Hard Turning
url	https://dx.doi.org/10.1007/s13369-015-1578-0
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author2	Sehgal, Rakesh
author2Str	Sehgal, Rakesh
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doi_str	10.1007/s13369-015-1578-0
up_date	2024-07-04T01:33:18.215Z
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Effect of Tool Material Properties and Cutting Conditions on Machinability of AISI D6 Steel During Hard Turning

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