A digital workflow for modeling of custom dental implants
Abstract Modern dental treatment with standard screw-type implants leave some cases unaddressed in patients with extreme jaw bone resorption. Custom-made subperiosteal dental implant could be an alternative treatment modality to sinus lift, nerve lateralization or zygomatic implant techniques. Subpe...
Ausführliche Beschreibung
Gespeichert in:
| Autor*in: |
Surovas, Andrejus [verfasserIn] |
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| Format: |
E-Artikel |
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| Sprache: |
Englisch |
| Erschienen: |
2019 |
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| Schlagwörter: |
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| Anmerkung: |
© The Author(s) 2019 |
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| Übergeordnetes Werk: |
Enthalten in: 3D printing in medicine - [Cham, Switzerland] : Springer International Publishing, 2015, 5(2019), 1 vom: 06. Juni |
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| Übergeordnetes Werk: |
volume:5 ; year:2019 ; number:1 ; day:06 ; month:06 |
| Links: |
|---|
| DOI / URN: |
10.1186/s41205-019-0046-y |
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| Katalog-ID: |
SPR038108607 |
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| 520 | |a Abstract Modern dental treatment with standard screw-type implants leave some cases unaddressed in patients with extreme jaw bone resorption. Custom-made subperiosteal dental implant could be an alternative treatment modality to sinus lift, nerve lateralization or zygomatic implant techniques. Subperiosteal dental implants were utilized for many years to treat such patients. A combination of traditional subperiosteal implant designs with current advancements in 3D imaging, design and printing allow to reduces treatment time and provides abutments for prostheses in cases where other techniques do not provide satisfactory results. The data manipulation and design software are important aspects in the manufacturing of custom implants. Programs that are specialized for industrial or medical design typically cost tens of thousands of US dollars. In this work I establish and test steps for design and production of a custom medical device (subperiosteal implant) from patient computed tomography (CT) data. Work stages to be defined are: selection of necessary software, CT data processing, 3D virtual model creation, modeling technique for custom implant and data file preparation for printing. Patient CT data was successfully converted into a watertight STL (Standard Tessellation Language) model of the maxilla. Error corrections and design were completed using freely available programs from Autodesk Inc.. The implant was produced in Ti64 (a type 5 titanium alloy) using three-dimensional (3D) printing DMLS (direct metal laser sintering) process. The avoidance of high cost software makes this treatment modality more accessible to smaller clinics or mid-size production facilities and subsequently more available to patients. | ||
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10.1186/s41205-019-0046-y doi (DE-627)SPR038108607 (SPR)s41205-019-0046-y-e DE-627 ger DE-627 rakwb eng Surovas, Andrejus verfasserin (orcid)0000-0002-7822-8131 aut A digital workflow for modeling of custom dental implants 2019 Text txt rdacontent Computermedien c rdamedia Online-Ressource cr rdacarrier © The Author(s) 2019 Abstract Modern dental treatment with standard screw-type implants leave some cases unaddressed in patients with extreme jaw bone resorption. Custom-made subperiosteal dental implant could be an alternative treatment modality to sinus lift, nerve lateralization or zygomatic implant techniques. Subperiosteal dental implants were utilized for many years to treat such patients. A combination of traditional subperiosteal implant designs with current advancements in 3D imaging, design and printing allow to reduces treatment time and provides abutments for prostheses in cases where other techniques do not provide satisfactory results. The data manipulation and design software are important aspects in the manufacturing of custom implants. Programs that are specialized for industrial or medical design typically cost tens of thousands of US dollars. In this work I establish and test steps for design and production of a custom medical device (subperiosteal implant) from patient computed tomography (CT) data. Work stages to be defined are: selection of necessary software, CT data processing, 3D virtual model creation, modeling technique for custom implant and data file preparation for printing. Patient CT data was successfully converted into a watertight STL (Standard Tessellation Language) model of the maxilla. Error corrections and design were completed using freely available programs from Autodesk Inc.. The implant was produced in Ti64 (a type 5 titanium alloy) using three-dimensional (3D) printing DMLS (direct metal laser sintering) process. The avoidance of high cost software makes this treatment modality more accessible to smaller clinics or mid-size production facilities and subsequently more available to patients. Subperiosteal implant (dpeaa)DE-He213 Custom dental implant (dpeaa)DE-He213 Advanced bone resorption (dpeaa)DE-He213 Medical device modeling (dpeaa)DE-He213 Implant modeling (dpeaa)DE-He213 Modeling software (dpeaa)DE-He213 Enthalten in 3D printing in medicine [Cham, Switzerland] : Springer International Publishing, 2015 5(2019), 1 vom: 06. Juni (DE-627)844435171 (DE-600)2843165-0 2365-6271 nnns volume:5 year:2019 number:1 day:06 month:06 https://dx.doi.org/10.1186/s41205-019-0046-y kostenfrei Volltext GBV_USEFLAG_A SYSFLAG_A GBV_SPRINGER SSG-OLC-PHA GBV_ILN_20 GBV_ILN_22 GBV_ILN_23 GBV_ILN_24 GBV_ILN_31 GBV_ILN_39 GBV_ILN_40 GBV_ILN_60 GBV_ILN_62 GBV_ILN_63 GBV_ILN_65 GBV_ILN_69 GBV_ILN_73 GBV_ILN_74 GBV_ILN_90 GBV_ILN_95 GBV_ILN_100 GBV_ILN_101 GBV_ILN_105 GBV_ILN_110 GBV_ILN_138 GBV_ILN_151 GBV_ILN_152 GBV_ILN_161 GBV_ILN_170 GBV_ILN_187 GBV_ILN_206 GBV_ILN_213 GBV_ILN_230 GBV_ILN_250 GBV_ILN_281 GBV_ILN_285 GBV_ILN_293 GBV_ILN_602 GBV_ILN_647 GBV_ILN_702 GBV_ILN_2014 GBV_ILN_4012 GBV_ILN_4037 GBV_ILN_4112 GBV_ILN_4125 GBV_ILN_4126 GBV_ILN_4249 GBV_ILN_4305 GBV_ILN_4306 GBV_ILN_4307 GBV_ILN_4313 GBV_ILN_4322 GBV_ILN_4323 GBV_ILN_4324 GBV_ILN_4325 GBV_ILN_4326 GBV_ILN_4335 GBV_ILN_4338 GBV_ILN_4367 GBV_ILN_4700 AR 5 2019 1 06 06 |
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10.1186/s41205-019-0046-y doi (DE-627)SPR038108607 (SPR)s41205-019-0046-y-e DE-627 ger DE-627 rakwb eng Surovas, Andrejus verfasserin (orcid)0000-0002-7822-8131 aut A digital workflow for modeling of custom dental implants 2019 Text txt rdacontent Computermedien c rdamedia Online-Ressource cr rdacarrier © The Author(s) 2019 Abstract Modern dental treatment with standard screw-type implants leave some cases unaddressed in patients with extreme jaw bone resorption. Custom-made subperiosteal dental implant could be an alternative treatment modality to sinus lift, nerve lateralization or zygomatic implant techniques. Subperiosteal dental implants were utilized for many years to treat such patients. A combination of traditional subperiosteal implant designs with current advancements in 3D imaging, design and printing allow to reduces treatment time and provides abutments for prostheses in cases where other techniques do not provide satisfactory results. The data manipulation and design software are important aspects in the manufacturing of custom implants. Programs that are specialized for industrial or medical design typically cost tens of thousands of US dollars. In this work I establish and test steps for design and production of a custom medical device (subperiosteal implant) from patient computed tomography (CT) data. Work stages to be defined are: selection of necessary software, CT data processing, 3D virtual model creation, modeling technique for custom implant and data file preparation for printing. Patient CT data was successfully converted into a watertight STL (Standard Tessellation Language) model of the maxilla. Error corrections and design were completed using freely available programs from Autodesk Inc.. The implant was produced in Ti64 (a type 5 titanium alloy) using three-dimensional (3D) printing DMLS (direct metal laser sintering) process. The avoidance of high cost software makes this treatment modality more accessible to smaller clinics or mid-size production facilities and subsequently more available to patients. Subperiosteal implant (dpeaa)DE-He213 Custom dental implant (dpeaa)DE-He213 Advanced bone resorption (dpeaa)DE-He213 Medical device modeling (dpeaa)DE-He213 Implant modeling (dpeaa)DE-He213 Modeling software (dpeaa)DE-He213 Enthalten in 3D printing in medicine [Cham, Switzerland] : Springer International Publishing, 2015 5(2019), 1 vom: 06. Juni (DE-627)844435171 (DE-600)2843165-0 2365-6271 nnns volume:5 year:2019 number:1 day:06 month:06 https://dx.doi.org/10.1186/s41205-019-0046-y kostenfrei Volltext GBV_USEFLAG_A SYSFLAG_A GBV_SPRINGER SSG-OLC-PHA GBV_ILN_20 GBV_ILN_22 GBV_ILN_23 GBV_ILN_24 GBV_ILN_31 GBV_ILN_39 GBV_ILN_40 GBV_ILN_60 GBV_ILN_62 GBV_ILN_63 GBV_ILN_65 GBV_ILN_69 GBV_ILN_73 GBV_ILN_74 GBV_ILN_90 GBV_ILN_95 GBV_ILN_100 GBV_ILN_101 GBV_ILN_105 GBV_ILN_110 GBV_ILN_138 GBV_ILN_151 GBV_ILN_152 GBV_ILN_161 GBV_ILN_170 GBV_ILN_187 GBV_ILN_206 GBV_ILN_213 GBV_ILN_230 GBV_ILN_250 GBV_ILN_281 GBV_ILN_285 GBV_ILN_293 GBV_ILN_602 GBV_ILN_647 GBV_ILN_702 GBV_ILN_2014 GBV_ILN_4012 GBV_ILN_4037 GBV_ILN_4112 GBV_ILN_4125 GBV_ILN_4126 GBV_ILN_4249 GBV_ILN_4305 GBV_ILN_4306 GBV_ILN_4307 GBV_ILN_4313 GBV_ILN_4322 GBV_ILN_4323 GBV_ILN_4324 GBV_ILN_4325 GBV_ILN_4326 GBV_ILN_4335 GBV_ILN_4338 GBV_ILN_4367 GBV_ILN_4700 AR 5 2019 1 06 06 |
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10.1186/s41205-019-0046-y doi (DE-627)SPR038108607 (SPR)s41205-019-0046-y-e DE-627 ger DE-627 rakwb eng Surovas, Andrejus verfasserin (orcid)0000-0002-7822-8131 aut A digital workflow for modeling of custom dental implants 2019 Text txt rdacontent Computermedien c rdamedia Online-Ressource cr rdacarrier © The Author(s) 2019 Abstract Modern dental treatment with standard screw-type implants leave some cases unaddressed in patients with extreme jaw bone resorption. Custom-made subperiosteal dental implant could be an alternative treatment modality to sinus lift, nerve lateralization or zygomatic implant techniques. Subperiosteal dental implants were utilized for many years to treat such patients. A combination of traditional subperiosteal implant designs with current advancements in 3D imaging, design and printing allow to reduces treatment time and provides abutments for prostheses in cases where other techniques do not provide satisfactory results. The data manipulation and design software are important aspects in the manufacturing of custom implants. Programs that are specialized for industrial or medical design typically cost tens of thousands of US dollars. In this work I establish and test steps for design and production of a custom medical device (subperiosteal implant) from patient computed tomography (CT) data. Work stages to be defined are: selection of necessary software, CT data processing, 3D virtual model creation, modeling technique for custom implant and data file preparation for printing. Patient CT data was successfully converted into a watertight STL (Standard Tessellation Language) model of the maxilla. Error corrections and design were completed using freely available programs from Autodesk Inc.. The implant was produced in Ti64 (a type 5 titanium alloy) using three-dimensional (3D) printing DMLS (direct metal laser sintering) process. The avoidance of high cost software makes this treatment modality more accessible to smaller clinics or mid-size production facilities and subsequently more available to patients. Subperiosteal implant (dpeaa)DE-He213 Custom dental implant (dpeaa)DE-He213 Advanced bone resorption (dpeaa)DE-He213 Medical device modeling (dpeaa)DE-He213 Implant modeling (dpeaa)DE-He213 Modeling software (dpeaa)DE-He213 Enthalten in 3D printing in medicine [Cham, Switzerland] : Springer International Publishing, 2015 5(2019), 1 vom: 06. Juni (DE-627)844435171 (DE-600)2843165-0 2365-6271 nnns volume:5 year:2019 number:1 day:06 month:06 https://dx.doi.org/10.1186/s41205-019-0046-y kostenfrei Volltext GBV_USEFLAG_A SYSFLAG_A GBV_SPRINGER SSG-OLC-PHA GBV_ILN_20 GBV_ILN_22 GBV_ILN_23 GBV_ILN_24 GBV_ILN_31 GBV_ILN_39 GBV_ILN_40 GBV_ILN_60 GBV_ILN_62 GBV_ILN_63 GBV_ILN_65 GBV_ILN_69 GBV_ILN_73 GBV_ILN_74 GBV_ILN_90 GBV_ILN_95 GBV_ILN_100 GBV_ILN_101 GBV_ILN_105 GBV_ILN_110 GBV_ILN_138 GBV_ILN_151 GBV_ILN_152 GBV_ILN_161 GBV_ILN_170 GBV_ILN_187 GBV_ILN_206 GBV_ILN_213 GBV_ILN_230 GBV_ILN_250 GBV_ILN_281 GBV_ILN_285 GBV_ILN_293 GBV_ILN_602 GBV_ILN_647 GBV_ILN_702 GBV_ILN_2014 GBV_ILN_4012 GBV_ILN_4037 GBV_ILN_4112 GBV_ILN_4125 GBV_ILN_4126 GBV_ILN_4249 GBV_ILN_4305 GBV_ILN_4306 GBV_ILN_4307 GBV_ILN_4313 GBV_ILN_4322 GBV_ILN_4323 GBV_ILN_4324 GBV_ILN_4325 GBV_ILN_4326 GBV_ILN_4335 GBV_ILN_4338 GBV_ILN_4367 GBV_ILN_4700 AR 5 2019 1 06 06 |
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10.1186/s41205-019-0046-y doi (DE-627)SPR038108607 (SPR)s41205-019-0046-y-e DE-627 ger DE-627 rakwb eng Surovas, Andrejus verfasserin (orcid)0000-0002-7822-8131 aut A digital workflow for modeling of custom dental implants 2019 Text txt rdacontent Computermedien c rdamedia Online-Ressource cr rdacarrier © The Author(s) 2019 Abstract Modern dental treatment with standard screw-type implants leave some cases unaddressed in patients with extreme jaw bone resorption. Custom-made subperiosteal dental implant could be an alternative treatment modality to sinus lift, nerve lateralization or zygomatic implant techniques. Subperiosteal dental implants were utilized for many years to treat such patients. A combination of traditional subperiosteal implant designs with current advancements in 3D imaging, design and printing allow to reduces treatment time and provides abutments for prostheses in cases where other techniques do not provide satisfactory results. The data manipulation and design software are important aspects in the manufacturing of custom implants. Programs that are specialized for industrial or medical design typically cost tens of thousands of US dollars. In this work I establish and test steps for design and production of a custom medical device (subperiosteal implant) from patient computed tomography (CT) data. Work stages to be defined are: selection of necessary software, CT data processing, 3D virtual model creation, modeling technique for custom implant and data file preparation for printing. Patient CT data was successfully converted into a watertight STL (Standard Tessellation Language) model of the maxilla. Error corrections and design were completed using freely available programs from Autodesk Inc.. The implant was produced in Ti64 (a type 5 titanium alloy) using three-dimensional (3D) printing DMLS (direct metal laser sintering) process. The avoidance of high cost software makes this treatment modality more accessible to smaller clinics or mid-size production facilities and subsequently more available to patients. Subperiosteal implant (dpeaa)DE-He213 Custom dental implant (dpeaa)DE-He213 Advanced bone resorption (dpeaa)DE-He213 Medical device modeling (dpeaa)DE-He213 Implant modeling (dpeaa)DE-He213 Modeling software (dpeaa)DE-He213 Enthalten in 3D printing in medicine [Cham, Switzerland] : Springer International Publishing, 2015 5(2019), 1 vom: 06. Juni (DE-627)844435171 (DE-600)2843165-0 2365-6271 nnns volume:5 year:2019 number:1 day:06 month:06 https://dx.doi.org/10.1186/s41205-019-0046-y kostenfrei Volltext GBV_USEFLAG_A SYSFLAG_A GBV_SPRINGER SSG-OLC-PHA GBV_ILN_20 GBV_ILN_22 GBV_ILN_23 GBV_ILN_24 GBV_ILN_31 GBV_ILN_39 GBV_ILN_40 GBV_ILN_60 GBV_ILN_62 GBV_ILN_63 GBV_ILN_65 GBV_ILN_69 GBV_ILN_73 GBV_ILN_74 GBV_ILN_90 GBV_ILN_95 GBV_ILN_100 GBV_ILN_101 GBV_ILN_105 GBV_ILN_110 GBV_ILN_138 GBV_ILN_151 GBV_ILN_152 GBV_ILN_161 GBV_ILN_170 GBV_ILN_187 GBV_ILN_206 GBV_ILN_213 GBV_ILN_230 GBV_ILN_250 GBV_ILN_281 GBV_ILN_285 GBV_ILN_293 GBV_ILN_602 GBV_ILN_647 GBV_ILN_702 GBV_ILN_2014 GBV_ILN_4012 GBV_ILN_4037 GBV_ILN_4112 GBV_ILN_4125 GBV_ILN_4126 GBV_ILN_4249 GBV_ILN_4305 GBV_ILN_4306 GBV_ILN_4307 GBV_ILN_4313 GBV_ILN_4322 GBV_ILN_4323 GBV_ILN_4324 GBV_ILN_4325 GBV_ILN_4326 GBV_ILN_4335 GBV_ILN_4338 GBV_ILN_4367 GBV_ILN_4700 AR 5 2019 1 06 06 |
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10.1186/s41205-019-0046-y doi (DE-627)SPR038108607 (SPR)s41205-019-0046-y-e DE-627 ger DE-627 rakwb eng Surovas, Andrejus verfasserin (orcid)0000-0002-7822-8131 aut A digital workflow for modeling of custom dental implants 2019 Text txt rdacontent Computermedien c rdamedia Online-Ressource cr rdacarrier © The Author(s) 2019 Abstract Modern dental treatment with standard screw-type implants leave some cases unaddressed in patients with extreme jaw bone resorption. Custom-made subperiosteal dental implant could be an alternative treatment modality to sinus lift, nerve lateralization or zygomatic implant techniques. Subperiosteal dental implants were utilized for many years to treat such patients. A combination of traditional subperiosteal implant designs with current advancements in 3D imaging, design and printing allow to reduces treatment time and provides abutments for prostheses in cases where other techniques do not provide satisfactory results. The data manipulation and design software are important aspects in the manufacturing of custom implants. Programs that are specialized for industrial or medical design typically cost tens of thousands of US dollars. In this work I establish and test steps for design and production of a custom medical device (subperiosteal implant) from patient computed tomography (CT) data. Work stages to be defined are: selection of necessary software, CT data processing, 3D virtual model creation, modeling technique for custom implant and data file preparation for printing. Patient CT data was successfully converted into a watertight STL (Standard Tessellation Language) model of the maxilla. Error corrections and design were completed using freely available programs from Autodesk Inc.. The implant was produced in Ti64 (a type 5 titanium alloy) using three-dimensional (3D) printing DMLS (direct metal laser sintering) process. The avoidance of high cost software makes this treatment modality more accessible to smaller clinics or mid-size production facilities and subsequently more available to patients. Subperiosteal implant (dpeaa)DE-He213 Custom dental implant (dpeaa)DE-He213 Advanced bone resorption (dpeaa)DE-He213 Medical device modeling (dpeaa)DE-He213 Implant modeling (dpeaa)DE-He213 Modeling software (dpeaa)DE-He213 Enthalten in 3D printing in medicine [Cham, Switzerland] : Springer International Publishing, 2015 5(2019), 1 vom: 06. Juni (DE-627)844435171 (DE-600)2843165-0 2365-6271 nnns volume:5 year:2019 number:1 day:06 month:06 https://dx.doi.org/10.1186/s41205-019-0046-y kostenfrei Volltext GBV_USEFLAG_A SYSFLAG_A GBV_SPRINGER SSG-OLC-PHA GBV_ILN_20 GBV_ILN_22 GBV_ILN_23 GBV_ILN_24 GBV_ILN_31 GBV_ILN_39 GBV_ILN_40 GBV_ILN_60 GBV_ILN_62 GBV_ILN_63 GBV_ILN_65 GBV_ILN_69 GBV_ILN_73 GBV_ILN_74 GBV_ILN_90 GBV_ILN_95 GBV_ILN_100 GBV_ILN_101 GBV_ILN_105 GBV_ILN_110 GBV_ILN_138 GBV_ILN_151 GBV_ILN_152 GBV_ILN_161 GBV_ILN_170 GBV_ILN_187 GBV_ILN_206 GBV_ILN_213 GBV_ILN_230 GBV_ILN_250 GBV_ILN_281 GBV_ILN_285 GBV_ILN_293 GBV_ILN_602 GBV_ILN_647 GBV_ILN_702 GBV_ILN_2014 GBV_ILN_4012 GBV_ILN_4037 GBV_ILN_4112 GBV_ILN_4125 GBV_ILN_4126 GBV_ILN_4249 GBV_ILN_4305 GBV_ILN_4306 GBV_ILN_4307 GBV_ILN_4313 GBV_ILN_4322 GBV_ILN_4323 GBV_ILN_4324 GBV_ILN_4325 GBV_ILN_4326 GBV_ILN_4335 GBV_ILN_4338 GBV_ILN_4367 GBV_ILN_4700 AR 5 2019 1 06 06 |
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Abstract Modern dental treatment with standard screw-type implants leave some cases unaddressed in patients with extreme jaw bone resorption. Custom-made subperiosteal dental implant could be an alternative treatment modality to sinus lift, nerve lateralization or zygomatic implant techniques. Subperiosteal dental implants were utilized for many years to treat such patients. A combination of traditional subperiosteal implant designs with current advancements in 3D imaging, design and printing allow to reduces treatment time and provides abutments for prostheses in cases where other techniques do not provide satisfactory results. The data manipulation and design software are important aspects in the manufacturing of custom implants. Programs that are specialized for industrial or medical design typically cost tens of thousands of US dollars. In this work I establish and test steps for design and production of a custom medical device (subperiosteal implant) from patient computed tomography (CT) data. Work stages to be defined are: selection of necessary software, CT data processing, 3D virtual model creation, modeling technique for custom implant and data file preparation for printing. Patient CT data was successfully converted into a watertight STL (Standard Tessellation Language) model of the maxilla. Error corrections and design were completed using freely available programs from Autodesk Inc.. The implant was produced in Ti64 (a type 5 titanium alloy) using three-dimensional (3D) printing DMLS (direct metal laser sintering) process. The avoidance of high cost software makes this treatment modality more accessible to smaller clinics or mid-size production facilities and subsequently more available to patients. © The Author(s) 2019 |
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Abstract Modern dental treatment with standard screw-type implants leave some cases unaddressed in patients with extreme jaw bone resorption. Custom-made subperiosteal dental implant could be an alternative treatment modality to sinus lift, nerve lateralization or zygomatic implant techniques. Subperiosteal dental implants were utilized for many years to treat such patients. A combination of traditional subperiosteal implant designs with current advancements in 3D imaging, design and printing allow to reduces treatment time and provides abutments for prostheses in cases where other techniques do not provide satisfactory results. The data manipulation and design software are important aspects in the manufacturing of custom implants. Programs that are specialized for industrial or medical design typically cost tens of thousands of US dollars. In this work I establish and test steps for design and production of a custom medical device (subperiosteal implant) from patient computed tomography (CT) data. Work stages to be defined are: selection of necessary software, CT data processing, 3D virtual model creation, modeling technique for custom implant and data file preparation for printing. Patient CT data was successfully converted into a watertight STL (Standard Tessellation Language) model of the maxilla. Error corrections and design were completed using freely available programs from Autodesk Inc.. The implant was produced in Ti64 (a type 5 titanium alloy) using three-dimensional (3D) printing DMLS (direct metal laser sintering) process. The avoidance of high cost software makes this treatment modality more accessible to smaller clinics or mid-size production facilities and subsequently more available to patients. © The Author(s) 2019 |
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Abstract Modern dental treatment with standard screw-type implants leave some cases unaddressed in patients with extreme jaw bone resorption. Custom-made subperiosteal dental implant could be an alternative treatment modality to sinus lift, nerve lateralization or zygomatic implant techniques. Subperiosteal dental implants were utilized for many years to treat such patients. A combination of traditional subperiosteal implant designs with current advancements in 3D imaging, design and printing allow to reduces treatment time and provides abutments for prostheses in cases where other techniques do not provide satisfactory results. The data manipulation and design software are important aspects in the manufacturing of custom implants. Programs that are specialized for industrial or medical design typically cost tens of thousands of US dollars. In this work I establish and test steps for design and production of a custom medical device (subperiosteal implant) from patient computed tomography (CT) data. Work stages to be defined are: selection of necessary software, CT data processing, 3D virtual model creation, modeling technique for custom implant and data file preparation for printing. Patient CT data was successfully converted into a watertight STL (Standard Tessellation Language) model of the maxilla. Error corrections and design were completed using freely available programs from Autodesk Inc.. The implant was produced in Ti64 (a type 5 titanium alloy) using three-dimensional (3D) printing DMLS (direct metal laser sintering) process. The avoidance of high cost software makes this treatment modality more accessible to smaller clinics or mid-size production facilities and subsequently more available to patients. © The Author(s) 2019 |
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Work stages to be defined are: selection of necessary software, CT data processing, 3D virtual model creation, modeling technique for custom implant and data file preparation for printing. Patient CT data was successfully converted into a watertight STL (Standard Tessellation Language) model of the maxilla. Error corrections and design were completed using freely available programs from Autodesk Inc.. The implant was produced in Ti64 (a type 5 titanium alloy) using three-dimensional (3D) printing DMLS (direct metal laser sintering) process. 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