Chip formation simulation and analysis of the mechanical loads during micro single-lip deep hole drilling of Inconel 718 with varying cooling lubricant pressure

Abstract The micro single-lip deep hole drilling process is subjected to many difficulties. Especially the machining of difficult-to-cut materials like the nickel-based alloy Inconel 718 results in high thermal and mechanical loads. Irregularities in the drilling process, which lead to early tool fa...
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Gespeichert in:

Autor*in:	Oezkaya, Ekrem [verfasserIn] Michel, Sebastian [verfasserIn] Biermann, Dirk [verfasserIn]

Format:	E-Artikel
Sprache:	Englisch

Erschienen:	2021

Schlagwörter:	Single-lip deep hole drilling Chip formation Chip shape Inconel 718 FEM simulation

Übergeordnetes Werk:	Enthalten in: Production engineering - Berlin : Springer, 2007, 15(2021), 3-4 vom: 06. Feb., Seite 299-309
Übergeordnetes Werk:	volume:15 ; year:2021 ; number:3-4 ; day:06 ; month:02 ; pages:299-309

Links:	Volltext

DOI / URN:	10.1007/s11740-021-01021-x

Katalog-ID:	SPR043962602

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245	1	0	\|a Chip formation simulation and analysis of the mechanical loads during micro single-lip deep hole drilling of Inconel 718 with varying cooling lubricant pressure
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520			\|a Abstract The micro single-lip deep hole drilling process is subjected to many difficulties. Especially the machining of difficult-to-cut materials like the nickel-based alloy Inconel 718 results in high thermal and mechanical loads. Irregularities in the drilling process, which lead to early tool failures must be avoided. A major challenge for micro single-lip deep hole drilling is to generate favorable chips and guarantee good chip removal. Since the chip flute of single-lip deep hole drilling tools is straight, the only mechanism to transport the chips and remove them from the bore hole is the coolant flow. In this paper the mechanical loads and the resulting chip formation for various cooling lubricant pressures are analyzed using tools with a diameter of d = 2 mm. In the experiments feed force, drilling torque, tool wear, bore hole quality as well as diameter and roundness deviations were evaluated. Individual chips are digitized and prepared as CAD models for the future consideration of the chip removal in flow simulations of the cooling lubricant. Additional FEM computational analyses of the three-dimensional chip formation with a geometric representation of the chip shape were carried out. This way not only provides valuable validated information about the process and the chip formation but also creates a basis for further investigations, which will allow an innovative simulation of the coolant flow and considers the chip formation and the chip shape.
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700	1		\|a Biermann, Dirk \|e verfasserin \|4 aut
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matchkey_str	article:18637353:2021----::hpomtosmltoadnlssfhmcaialasuigirsnllpepoerligfnoe78
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allfields	10.1007/s11740-021-01021-x doi (DE-627)SPR043962602 (DE-599)SPRs11740-021-01021-x-e (SPR)s11740-021-01021-x-e DE-627 ger DE-627 rakwb eng 670 650 ASE 620 ASE Oezkaya, Ekrem verfasserin aut Chip formation simulation and analysis of the mechanical loads during micro single-lip deep hole drilling of Inconel 718 with varying cooling lubricant pressure 2021 Text txt rdacontent Computermedien c rdamedia Online-Ressource cr rdacarrier Abstract The micro single-lip deep hole drilling process is subjected to many difficulties. Especially the machining of difficult-to-cut materials like the nickel-based alloy Inconel 718 results in high thermal and mechanical loads. Irregularities in the drilling process, which lead to early tool failures must be avoided. A major challenge for micro single-lip deep hole drilling is to generate favorable chips and guarantee good chip removal. Since the chip flute of single-lip deep hole drilling tools is straight, the only mechanism to transport the chips and remove them from the bore hole is the coolant flow. In this paper the mechanical loads and the resulting chip formation for various cooling lubricant pressures are analyzed using tools with a diameter of d = 2 mm. In the experiments feed force, drilling torque, tool wear, bore hole quality as well as diameter and roundness deviations were evaluated. Individual chips are digitized and prepared as CAD models for the future consideration of the chip removal in flow simulations of the cooling lubricant. Additional FEM computational analyses of the three-dimensional chip formation with a geometric representation of the chip shape were carried out. This way not only provides valuable validated information about the process and the chip formation but also creates a basis for further investigations, which will allow an innovative simulation of the coolant flow and considers the chip formation and the chip shape. Single-lip deep hole drilling (dpeaa)DE-He213 Chip formation (dpeaa)DE-He213 Chip shape (dpeaa)DE-He213 Inconel 718 (dpeaa)DE-He213 FEM simulation (dpeaa)DE-He213 Michel, Sebastian verfasserin aut Biermann, Dirk verfasserin aut Enthalten in Production engineering Berlin : Springer, 2007 15(2021), 3-4 vom: 06. Feb., Seite 299-309 (DE-627)537447091 (DE-600)2376946-4 1863-7353 nnns volume:15 year:2021 number:3-4 day:06 month:02 pages:299-309 https://dx.doi.org/10.1007/s11740-021-01021-x lizenzpflichtig Volltext GBV_USEFLAG_A SYSFLAG_A GBV_SPRINGER GBV_ILN_11 GBV_ILN_20 GBV_ILN_22 GBV_ILN_23 GBV_ILN_24 GBV_ILN_31 GBV_ILN_32 GBV_ILN_39 GBV_ILN_40 GBV_ILN_60 GBV_ILN_62 GBV_ILN_63 GBV_ILN_65 GBV_ILN_69 GBV_ILN_70 GBV_ILN_73 GBV_ILN_74 GBV_ILN_90 GBV_ILN_95 GBV_ILN_100 GBV_ILN_105 GBV_ILN_110 GBV_ILN_120 GBV_ILN_138 GBV_ILN_150 GBV_ILN_151 GBV_ILN_152 GBV_ILN_161 GBV_ILN_170 GBV_ILN_171 GBV_ILN_187 GBV_ILN_213 GBV_ILN_224 GBV_ILN_230 GBV_ILN_250 GBV_ILN_281 GBV_ILN_285 GBV_ILN_293 GBV_ILN_370 GBV_ILN_602 GBV_ILN_636 GBV_ILN_702 GBV_ILN_2001 GBV_ILN_2003 GBV_ILN_2004 GBV_ILN_2005 GBV_ILN_2006 GBV_ILN_2007 GBV_ILN_2008 GBV_ILN_2009 GBV_ILN_2010 GBV_ILN_2011 GBV_ILN_2014 GBV_ILN_2015 GBV_ILN_2018 GBV_ILN_2020 GBV_ILN_2021 GBV_ILN_2025 GBV_ILN_2026 GBV_ILN_2027 GBV_ILN_2031 GBV_ILN_2034 GBV_ILN_2037 GBV_ILN_2038 GBV_ILN_2039 GBV_ILN_2044 GBV_ILN_2048 GBV_ILN_2049 GBV_ILN_2050 GBV_ILN_2055 GBV_ILN_2056 GBV_ILN_2057 GBV_ILN_2059 GBV_ILN_2061 GBV_ILN_2064 GBV_ILN_2065 GBV_ILN_2068 GBV_ILN_2088 GBV_ILN_2093 GBV_ILN_2106 GBV_ILN_2107 GBV_ILN_2108 GBV_ILN_2110 GBV_ILN_2111 GBV_ILN_2112 GBV_ILN_2113 GBV_ILN_2118 GBV_ILN_2122 GBV_ILN_2129 GBV_ILN_2143 GBV_ILN_2144 GBV_ILN_2147 GBV_ILN_2148 GBV_ILN_2152 GBV_ILN_2153 GBV_ILN_2188 GBV_ILN_2190 GBV_ILN_2232 GBV_ILN_2336 GBV_ILN_2446 GBV_ILN_2470 GBV_ILN_2472 GBV_ILN_2507 GBV_ILN_2522 GBV_ILN_2548 GBV_ILN_4035 GBV_ILN_4037 GBV_ILN_4046 GBV_ILN_4112 GBV_ILN_4125 GBV_ILN_4126 GBV_ILN_4242 GBV_ILN_4246 GBV_ILN_4249 GBV_ILN_4251 GBV_ILN_4305 GBV_ILN_4306 GBV_ILN_4307 GBV_ILN_4313 GBV_ILN_4322 GBV_ILN_4323 GBV_ILN_4324 GBV_ILN_4325 GBV_ILN_4326 GBV_ILN_4328 GBV_ILN_4333 GBV_ILN_4334 GBV_ILN_4335 GBV_ILN_4336 GBV_ILN_4338 GBV_ILN_4393 GBV_ILN_4700 AR 15 2021 3-4 06 02 299-309
spelling	10.1007/s11740-021-01021-x doi (DE-627)SPR043962602 (DE-599)SPRs11740-021-01021-x-e (SPR)s11740-021-01021-x-e DE-627 ger DE-627 rakwb eng 670 650 ASE 620 ASE Oezkaya, Ekrem verfasserin aut Chip formation simulation and analysis of the mechanical loads during micro single-lip deep hole drilling of Inconel 718 with varying cooling lubricant pressure 2021 Text txt rdacontent Computermedien c rdamedia Online-Ressource cr rdacarrier Abstract The micro single-lip deep hole drilling process is subjected to many difficulties. Especially the machining of difficult-to-cut materials like the nickel-based alloy Inconel 718 results in high thermal and mechanical loads. Irregularities in the drilling process, which lead to early tool failures must be avoided. A major challenge for micro single-lip deep hole drilling is to generate favorable chips and guarantee good chip removal. Since the chip flute of single-lip deep hole drilling tools is straight, the only mechanism to transport the chips and remove them from the bore hole is the coolant flow. In this paper the mechanical loads and the resulting chip formation for various cooling lubricant pressures are analyzed using tools with a diameter of d = 2 mm. In the experiments feed force, drilling torque, tool wear, bore hole quality as well as diameter and roundness deviations were evaluated. Individual chips are digitized and prepared as CAD models for the future consideration of the chip removal in flow simulations of the cooling lubricant. Additional FEM computational analyses of the three-dimensional chip formation with a geometric representation of the chip shape were carried out. This way not only provides valuable validated information about the process and the chip formation but also creates a basis for further investigations, which will allow an innovative simulation of the coolant flow and considers the chip formation and the chip shape. Single-lip deep hole drilling (dpeaa)DE-He213 Chip formation (dpeaa)DE-He213 Chip shape (dpeaa)DE-He213 Inconel 718 (dpeaa)DE-He213 FEM simulation (dpeaa)DE-He213 Michel, Sebastian verfasserin aut Biermann, Dirk verfasserin aut Enthalten in Production engineering Berlin : Springer, 2007 15(2021), 3-4 vom: 06. Feb., Seite 299-309 (DE-627)537447091 (DE-600)2376946-4 1863-7353 nnns volume:15 year:2021 number:3-4 day:06 month:02 pages:299-309 https://dx.doi.org/10.1007/s11740-021-01021-x lizenzpflichtig Volltext GBV_USEFLAG_A SYSFLAG_A GBV_SPRINGER GBV_ILN_11 GBV_ILN_20 GBV_ILN_22 GBV_ILN_23 GBV_ILN_24 GBV_ILN_31 GBV_ILN_32 GBV_ILN_39 GBV_ILN_40 GBV_ILN_60 GBV_ILN_62 GBV_ILN_63 GBV_ILN_65 GBV_ILN_69 GBV_ILN_70 GBV_ILN_73 GBV_ILN_74 GBV_ILN_90 GBV_ILN_95 GBV_ILN_100 GBV_ILN_105 GBV_ILN_110 GBV_ILN_120 GBV_ILN_138 GBV_ILN_150 GBV_ILN_151 GBV_ILN_152 GBV_ILN_161 GBV_ILN_170 GBV_ILN_171 GBV_ILN_187 GBV_ILN_213 GBV_ILN_224 GBV_ILN_230 GBV_ILN_250 GBV_ILN_281 GBV_ILN_285 GBV_ILN_293 GBV_ILN_370 GBV_ILN_602 GBV_ILN_636 GBV_ILN_702 GBV_ILN_2001 GBV_ILN_2003 GBV_ILN_2004 GBV_ILN_2005 GBV_ILN_2006 GBV_ILN_2007 GBV_ILN_2008 GBV_ILN_2009 GBV_ILN_2010 GBV_ILN_2011 GBV_ILN_2014 GBV_ILN_2015 GBV_ILN_2018 GBV_ILN_2020 GBV_ILN_2021 GBV_ILN_2025 GBV_ILN_2026 GBV_ILN_2027 GBV_ILN_2031 GBV_ILN_2034 GBV_ILN_2037 GBV_ILN_2038 GBV_ILN_2039 GBV_ILN_2044 GBV_ILN_2048 GBV_ILN_2049 GBV_ILN_2050 GBV_ILN_2055 GBV_ILN_2056 GBV_ILN_2057 GBV_ILN_2059 GBV_ILN_2061 GBV_ILN_2064 GBV_ILN_2065 GBV_ILN_2068 GBV_ILN_2088 GBV_ILN_2093 GBV_ILN_2106 GBV_ILN_2107 GBV_ILN_2108 GBV_ILN_2110 GBV_ILN_2111 GBV_ILN_2112 GBV_ILN_2113 GBV_ILN_2118 GBV_ILN_2122 GBV_ILN_2129 GBV_ILN_2143 GBV_ILN_2144 GBV_ILN_2147 GBV_ILN_2148 GBV_ILN_2152 GBV_ILN_2153 GBV_ILN_2188 GBV_ILN_2190 GBV_ILN_2232 GBV_ILN_2336 GBV_ILN_2446 GBV_ILN_2470 GBV_ILN_2472 GBV_ILN_2507 GBV_ILN_2522 GBV_ILN_2548 GBV_ILN_4035 GBV_ILN_4037 GBV_ILN_4046 GBV_ILN_4112 GBV_ILN_4125 GBV_ILN_4126 GBV_ILN_4242 GBV_ILN_4246 GBV_ILN_4249 GBV_ILN_4251 GBV_ILN_4305 GBV_ILN_4306 GBV_ILN_4307 GBV_ILN_4313 GBV_ILN_4322 GBV_ILN_4323 GBV_ILN_4324 GBV_ILN_4325 GBV_ILN_4326 GBV_ILN_4328 GBV_ILN_4333 GBV_ILN_4334 GBV_ILN_4335 GBV_ILN_4336 GBV_ILN_4338 GBV_ILN_4393 GBV_ILN_4700 AR 15 2021 3-4 06 02 299-309
allfields_unstemmed	10.1007/s11740-021-01021-x doi (DE-627)SPR043962602 (DE-599)SPRs11740-021-01021-x-e (SPR)s11740-021-01021-x-e DE-627 ger DE-627 rakwb eng 670 650 ASE 620 ASE Oezkaya, Ekrem verfasserin aut Chip formation simulation and analysis of the mechanical loads during micro single-lip deep hole drilling of Inconel 718 with varying cooling lubricant pressure 2021 Text txt rdacontent Computermedien c rdamedia Online-Ressource cr rdacarrier Abstract The micro single-lip deep hole drilling process is subjected to many difficulties. Especially the machining of difficult-to-cut materials like the nickel-based alloy Inconel 718 results in high thermal and mechanical loads. Irregularities in the drilling process, which lead to early tool failures must be avoided. A major challenge for micro single-lip deep hole drilling is to generate favorable chips and guarantee good chip removal. Since the chip flute of single-lip deep hole drilling tools is straight, the only mechanism to transport the chips and remove them from the bore hole is the coolant flow. In this paper the mechanical loads and the resulting chip formation for various cooling lubricant pressures are analyzed using tools with a diameter of d = 2 mm. In the experiments feed force, drilling torque, tool wear, bore hole quality as well as diameter and roundness deviations were evaluated. Individual chips are digitized and prepared as CAD models for the future consideration of the chip removal in flow simulations of the cooling lubricant. Additional FEM computational analyses of the three-dimensional chip formation with a geometric representation of the chip shape were carried out. This way not only provides valuable validated information about the process and the chip formation but also creates a basis for further investigations, which will allow an innovative simulation of the coolant flow and considers the chip formation and the chip shape. Single-lip deep hole drilling (dpeaa)DE-He213 Chip formation (dpeaa)DE-He213 Chip shape (dpeaa)DE-He213 Inconel 718 (dpeaa)DE-He213 FEM simulation (dpeaa)DE-He213 Michel, Sebastian verfasserin aut Biermann, Dirk verfasserin aut Enthalten in Production engineering Berlin : Springer, 2007 15(2021), 3-4 vom: 06. Feb., Seite 299-309 (DE-627)537447091 (DE-600)2376946-4 1863-7353 nnns volume:15 year:2021 number:3-4 day:06 month:02 pages:299-309 https://dx.doi.org/10.1007/s11740-021-01021-x lizenzpflichtig Volltext GBV_USEFLAG_A SYSFLAG_A GBV_SPRINGER GBV_ILN_11 GBV_ILN_20 GBV_ILN_22 GBV_ILN_23 GBV_ILN_24 GBV_ILN_31 GBV_ILN_32 GBV_ILN_39 GBV_ILN_40 GBV_ILN_60 GBV_ILN_62 GBV_ILN_63 GBV_ILN_65 GBV_ILN_69 GBV_ILN_70 GBV_ILN_73 GBV_ILN_74 GBV_ILN_90 GBV_ILN_95 GBV_ILN_100 GBV_ILN_105 GBV_ILN_110 GBV_ILN_120 GBV_ILN_138 GBV_ILN_150 GBV_ILN_151 GBV_ILN_152 GBV_ILN_161 GBV_ILN_170 GBV_ILN_171 GBV_ILN_187 GBV_ILN_213 GBV_ILN_224 GBV_ILN_230 GBV_ILN_250 GBV_ILN_281 GBV_ILN_285 GBV_ILN_293 GBV_ILN_370 GBV_ILN_602 GBV_ILN_636 GBV_ILN_702 GBV_ILN_2001 GBV_ILN_2003 GBV_ILN_2004 GBV_ILN_2005 GBV_ILN_2006 GBV_ILN_2007 GBV_ILN_2008 GBV_ILN_2009 GBV_ILN_2010 GBV_ILN_2011 GBV_ILN_2014 GBV_ILN_2015 GBV_ILN_2018 GBV_ILN_2020 GBV_ILN_2021 GBV_ILN_2025 GBV_ILN_2026 GBV_ILN_2027 GBV_ILN_2031 GBV_ILN_2034 GBV_ILN_2037 GBV_ILN_2038 GBV_ILN_2039 GBV_ILN_2044 GBV_ILN_2048 GBV_ILN_2049 GBV_ILN_2050 GBV_ILN_2055 GBV_ILN_2056 GBV_ILN_2057 GBV_ILN_2059 GBV_ILN_2061 GBV_ILN_2064 GBV_ILN_2065 GBV_ILN_2068 GBV_ILN_2088 GBV_ILN_2093 GBV_ILN_2106 GBV_ILN_2107 GBV_ILN_2108 GBV_ILN_2110 GBV_ILN_2111 GBV_ILN_2112 GBV_ILN_2113 GBV_ILN_2118 GBV_ILN_2122 GBV_ILN_2129 GBV_ILN_2143 GBV_ILN_2144 GBV_ILN_2147 GBV_ILN_2148 GBV_ILN_2152 GBV_ILN_2153 GBV_ILN_2188 GBV_ILN_2190 GBV_ILN_2232 GBV_ILN_2336 GBV_ILN_2446 GBV_ILN_2470 GBV_ILN_2472 GBV_ILN_2507 GBV_ILN_2522 GBV_ILN_2548 GBV_ILN_4035 GBV_ILN_4037 GBV_ILN_4046 GBV_ILN_4112 GBV_ILN_4125 GBV_ILN_4126 GBV_ILN_4242 GBV_ILN_4246 GBV_ILN_4249 GBV_ILN_4251 GBV_ILN_4305 GBV_ILN_4306 GBV_ILN_4307 GBV_ILN_4313 GBV_ILN_4322 GBV_ILN_4323 GBV_ILN_4324 GBV_ILN_4325 GBV_ILN_4326 GBV_ILN_4328 GBV_ILN_4333 GBV_ILN_4334 GBV_ILN_4335 GBV_ILN_4336 GBV_ILN_4338 GBV_ILN_4393 GBV_ILN_4700 AR 15 2021 3-4 06 02 299-309
allfieldsGer	10.1007/s11740-021-01021-x doi (DE-627)SPR043962602 (DE-599)SPRs11740-021-01021-x-e (SPR)s11740-021-01021-x-e DE-627 ger DE-627 rakwb eng 670 650 ASE 620 ASE Oezkaya, Ekrem verfasserin aut Chip formation simulation and analysis of the mechanical loads during micro single-lip deep hole drilling of Inconel 718 with varying cooling lubricant pressure 2021 Text txt rdacontent Computermedien c rdamedia Online-Ressource cr rdacarrier Abstract The micro single-lip deep hole drilling process is subjected to many difficulties. Especially the machining of difficult-to-cut materials like the nickel-based alloy Inconel 718 results in high thermal and mechanical loads. Irregularities in the drilling process, which lead to early tool failures must be avoided. A major challenge for micro single-lip deep hole drilling is to generate favorable chips and guarantee good chip removal. Since the chip flute of single-lip deep hole drilling tools is straight, the only mechanism to transport the chips and remove them from the bore hole is the coolant flow. In this paper the mechanical loads and the resulting chip formation for various cooling lubricant pressures are analyzed using tools with a diameter of d = 2 mm. In the experiments feed force, drilling torque, tool wear, bore hole quality as well as diameter and roundness deviations were evaluated. Individual chips are digitized and prepared as CAD models for the future consideration of the chip removal in flow simulations of the cooling lubricant. Additional FEM computational analyses of the three-dimensional chip formation with a geometric representation of the chip shape were carried out. This way not only provides valuable validated information about the process and the chip formation but also creates a basis for further investigations, which will allow an innovative simulation of the coolant flow and considers the chip formation and the chip shape. Single-lip deep hole drilling (dpeaa)DE-He213 Chip formation (dpeaa)DE-He213 Chip shape (dpeaa)DE-He213 Inconel 718 (dpeaa)DE-He213 FEM simulation (dpeaa)DE-He213 Michel, Sebastian verfasserin aut Biermann, Dirk verfasserin aut Enthalten in Production engineering Berlin : Springer, 2007 15(2021), 3-4 vom: 06. Feb., Seite 299-309 (DE-627)537447091 (DE-600)2376946-4 1863-7353 nnns volume:15 year:2021 number:3-4 day:06 month:02 pages:299-309 https://dx.doi.org/10.1007/s11740-021-01021-x lizenzpflichtig Volltext GBV_USEFLAG_A SYSFLAG_A GBV_SPRINGER GBV_ILN_11 GBV_ILN_20 GBV_ILN_22 GBV_ILN_23 GBV_ILN_24 GBV_ILN_31 GBV_ILN_32 GBV_ILN_39 GBV_ILN_40 GBV_ILN_60 GBV_ILN_62 GBV_ILN_63 GBV_ILN_65 GBV_ILN_69 GBV_ILN_70 GBV_ILN_73 GBV_ILN_74 GBV_ILN_90 GBV_ILN_95 GBV_ILN_100 GBV_ILN_105 GBV_ILN_110 GBV_ILN_120 GBV_ILN_138 GBV_ILN_150 GBV_ILN_151 GBV_ILN_152 GBV_ILN_161 GBV_ILN_170 GBV_ILN_171 GBV_ILN_187 GBV_ILN_213 GBV_ILN_224 GBV_ILN_230 GBV_ILN_250 GBV_ILN_281 GBV_ILN_285 GBV_ILN_293 GBV_ILN_370 GBV_ILN_602 GBV_ILN_636 GBV_ILN_702 GBV_ILN_2001 GBV_ILN_2003 GBV_ILN_2004 GBV_ILN_2005 GBV_ILN_2006 GBV_ILN_2007 GBV_ILN_2008 GBV_ILN_2009 GBV_ILN_2010 GBV_ILN_2011 GBV_ILN_2014 GBV_ILN_2015 GBV_ILN_2018 GBV_ILN_2020 GBV_ILN_2021 GBV_ILN_2025 GBV_ILN_2026 GBV_ILN_2027 GBV_ILN_2031 GBV_ILN_2034 GBV_ILN_2037 GBV_ILN_2038 GBV_ILN_2039 GBV_ILN_2044 GBV_ILN_2048 GBV_ILN_2049 GBV_ILN_2050 GBV_ILN_2055 GBV_ILN_2056 GBV_ILN_2057 GBV_ILN_2059 GBV_ILN_2061 GBV_ILN_2064 GBV_ILN_2065 GBV_ILN_2068 GBV_ILN_2088 GBV_ILN_2093 GBV_ILN_2106 GBV_ILN_2107 GBV_ILN_2108 GBV_ILN_2110 GBV_ILN_2111 GBV_ILN_2112 GBV_ILN_2113 GBV_ILN_2118 GBV_ILN_2122 GBV_ILN_2129 GBV_ILN_2143 GBV_ILN_2144 GBV_ILN_2147 GBV_ILN_2148 GBV_ILN_2152 GBV_ILN_2153 GBV_ILN_2188 GBV_ILN_2190 GBV_ILN_2232 GBV_ILN_2336 GBV_ILN_2446 GBV_ILN_2470 GBV_ILN_2472 GBV_ILN_2507 GBV_ILN_2522 GBV_ILN_2548 GBV_ILN_4035 GBV_ILN_4037 GBV_ILN_4046 GBV_ILN_4112 GBV_ILN_4125 GBV_ILN_4126 GBV_ILN_4242 GBV_ILN_4246 GBV_ILN_4249 GBV_ILN_4251 GBV_ILN_4305 GBV_ILN_4306 GBV_ILN_4307 GBV_ILN_4313 GBV_ILN_4322 GBV_ILN_4323 GBV_ILN_4324 GBV_ILN_4325 GBV_ILN_4326 GBV_ILN_4328 GBV_ILN_4333 GBV_ILN_4334 GBV_ILN_4335 GBV_ILN_4336 GBV_ILN_4338 GBV_ILN_4393 GBV_ILN_4700 AR 15 2021 3-4 06 02 299-309
allfieldsSound	10.1007/s11740-021-01021-x doi (DE-627)SPR043962602 (DE-599)SPRs11740-021-01021-x-e (SPR)s11740-021-01021-x-e DE-627 ger DE-627 rakwb eng 670 650 ASE 620 ASE Oezkaya, Ekrem verfasserin aut Chip formation simulation and analysis of the mechanical loads during micro single-lip deep hole drilling of Inconel 718 with varying cooling lubricant pressure 2021 Text txt rdacontent Computermedien c rdamedia Online-Ressource cr rdacarrier Abstract The micro single-lip deep hole drilling process is subjected to many difficulties. Especially the machining of difficult-to-cut materials like the nickel-based alloy Inconel 718 results in high thermal and mechanical loads. Irregularities in the drilling process, which lead to early tool failures must be avoided. A major challenge for micro single-lip deep hole drilling is to generate favorable chips and guarantee good chip removal. Since the chip flute of single-lip deep hole drilling tools is straight, the only mechanism to transport the chips and remove them from the bore hole is the coolant flow. In this paper the mechanical loads and the resulting chip formation for various cooling lubricant pressures are analyzed using tools with a diameter of d = 2 mm. In the experiments feed force, drilling torque, tool wear, bore hole quality as well as diameter and roundness deviations were evaluated. Individual chips are digitized and prepared as CAD models for the future consideration of the chip removal in flow simulations of the cooling lubricant. Additional FEM computational analyses of the three-dimensional chip formation with a geometric representation of the chip shape were carried out. This way not only provides valuable validated information about the process and the chip formation but also creates a basis for further investigations, which will allow an innovative simulation of the coolant flow and considers the chip formation and the chip shape. Single-lip deep hole drilling (dpeaa)DE-He213 Chip formation (dpeaa)DE-He213 Chip shape (dpeaa)DE-He213 Inconel 718 (dpeaa)DE-He213 FEM simulation (dpeaa)DE-He213 Michel, Sebastian verfasserin aut Biermann, Dirk verfasserin aut Enthalten in Production engineering Berlin : Springer, 2007 15(2021), 3-4 vom: 06. Feb., Seite 299-309 (DE-627)537447091 (DE-600)2376946-4 1863-7353 nnns volume:15 year:2021 number:3-4 day:06 month:02 pages:299-309 https://dx.doi.org/10.1007/s11740-021-01021-x lizenzpflichtig Volltext GBV_USEFLAG_A SYSFLAG_A GBV_SPRINGER GBV_ILN_11 GBV_ILN_20 GBV_ILN_22 GBV_ILN_23 GBV_ILN_24 GBV_ILN_31 GBV_ILN_32 GBV_ILN_39 GBV_ILN_40 GBV_ILN_60 GBV_ILN_62 GBV_ILN_63 GBV_ILN_65 GBV_ILN_69 GBV_ILN_70 GBV_ILN_73 GBV_ILN_74 GBV_ILN_90 GBV_ILN_95 GBV_ILN_100 GBV_ILN_105 GBV_ILN_110 GBV_ILN_120 GBV_ILN_138 GBV_ILN_150 GBV_ILN_151 GBV_ILN_152 GBV_ILN_161 GBV_ILN_170 GBV_ILN_171 GBV_ILN_187 GBV_ILN_213 GBV_ILN_224 GBV_ILN_230 GBV_ILN_250 GBV_ILN_281 GBV_ILN_285 GBV_ILN_293 GBV_ILN_370 GBV_ILN_602 GBV_ILN_636 GBV_ILN_702 GBV_ILN_2001 GBV_ILN_2003 GBV_ILN_2004 GBV_ILN_2005 GBV_ILN_2006 GBV_ILN_2007 GBV_ILN_2008 GBV_ILN_2009 GBV_ILN_2010 GBV_ILN_2011 GBV_ILN_2014 GBV_ILN_2015 GBV_ILN_2018 GBV_ILN_2020 GBV_ILN_2021 GBV_ILN_2025 GBV_ILN_2026 GBV_ILN_2027 GBV_ILN_2031 GBV_ILN_2034 GBV_ILN_2037 GBV_ILN_2038 GBV_ILN_2039 GBV_ILN_2044 GBV_ILN_2048 GBV_ILN_2049 GBV_ILN_2050 GBV_ILN_2055 GBV_ILN_2056 GBV_ILN_2057 GBV_ILN_2059 GBV_ILN_2061 GBV_ILN_2064 GBV_ILN_2065 GBV_ILN_2068 GBV_ILN_2088 GBV_ILN_2093 GBV_ILN_2106 GBV_ILN_2107 GBV_ILN_2108 GBV_ILN_2110 GBV_ILN_2111 GBV_ILN_2112 GBV_ILN_2113 GBV_ILN_2118 GBV_ILN_2122 GBV_ILN_2129 GBV_ILN_2143 GBV_ILN_2144 GBV_ILN_2147 GBV_ILN_2148 GBV_ILN_2152 GBV_ILN_2153 GBV_ILN_2188 GBV_ILN_2190 GBV_ILN_2232 GBV_ILN_2336 GBV_ILN_2446 GBV_ILN_2470 GBV_ILN_2472 GBV_ILN_2507 GBV_ILN_2522 GBV_ILN_2548 GBV_ILN_4035 GBV_ILN_4037 GBV_ILN_4046 GBV_ILN_4112 GBV_ILN_4125 GBV_ILN_4126 GBV_ILN_4242 GBV_ILN_4246 GBV_ILN_4249 GBV_ILN_4251 GBV_ILN_4305 GBV_ILN_4306 GBV_ILN_4307 GBV_ILN_4313 GBV_ILN_4322 GBV_ILN_4323 GBV_ILN_4324 GBV_ILN_4325 GBV_ILN_4326 GBV_ILN_4328 GBV_ILN_4333 GBV_ILN_4334 GBV_ILN_4335 GBV_ILN_4336 GBV_ILN_4338 GBV_ILN_4393 GBV_ILN_4700 AR 15 2021 3-4 06 02 299-309
language	English
source	Enthalten in Production engineering 15(2021), 3-4 vom: 06. Feb., Seite 299-309 volume:15 year:2021 number:3-4 day:06 month:02 pages:299-309
sourceStr	Enthalten in Production engineering 15(2021), 3-4 vom: 06. Feb., Seite 299-309 volume:15 year:2021 number:3-4 day:06 month:02 pages:299-309
format_phy_str_mv	Article
institution	findex.gbv.de
topic_facet	Single-lip deep hole drilling Chip formation Chip shape Inconel 718 FEM simulation
dewey-raw	670
isfreeaccess_bool	false
container_title	Production engineering
authorswithroles_txt_mv	Oezkaya, Ekrem @@aut@@ Michel, Sebastian @@aut@@ Biermann, Dirk @@aut@@
publishDateDaySort_date	2021-02-06T00:00:00Z
hierarchy_top_id	537447091
dewey-sort	3670
id	SPR043962602
language_de	englisch
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author	Oezkaya, Ekrem
spellingShingle	Oezkaya, Ekrem ddc 670 ddc 620 misc Single-lip deep hole drilling misc Chip formation misc Chip shape misc Inconel 718 misc FEM simulation Chip formation simulation and analysis of the mechanical loads during micro single-lip deep hole drilling of Inconel 718 with varying cooling lubricant pressure
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topic_title	670 650 ASE 620 ASE Chip formation simulation and analysis of the mechanical loads during micro single-lip deep hole drilling of Inconel 718 with varying cooling lubricant pressure Single-lip deep hole drilling (dpeaa)DE-He213 Chip formation (dpeaa)DE-He213 Chip shape (dpeaa)DE-He213 Inconel 718 (dpeaa)DE-He213 FEM simulation (dpeaa)DE-He213
topic	ddc 670 ddc 620 misc Single-lip deep hole drilling misc Chip formation misc Chip shape misc Inconel 718 misc FEM simulation
topic_unstemmed	ddc 670 ddc 620 misc Single-lip deep hole drilling misc Chip formation misc Chip shape misc Inconel 718 misc FEM simulation
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title	Chip formation simulation and analysis of the mechanical loads during micro single-lip deep hole drilling of Inconel 718 with varying cooling lubricant pressure
ctrlnum	(DE-627)SPR043962602 (DE-599)SPRs11740-021-01021-x-e (SPR)s11740-021-01021-x-e
title_full	Chip formation simulation and analysis of the mechanical loads during micro single-lip deep hole drilling of Inconel 718 with varying cooling lubricant pressure
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author_browse	Oezkaya, Ekrem Michel, Sebastian Biermann, Dirk
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title_sort	chip formation simulation and analysis of the mechanical loads during micro single-lip deep hole drilling of inconel 718 with varying cooling lubricant pressure
title_auth	Chip formation simulation and analysis of the mechanical loads during micro single-lip deep hole drilling of Inconel 718 with varying cooling lubricant pressure
abstract	Abstract The micro single-lip deep hole drilling process is subjected to many difficulties. Especially the machining of difficult-to-cut materials like the nickel-based alloy Inconel 718 results in high thermal and mechanical loads. Irregularities in the drilling process, which lead to early tool failures must be avoided. A major challenge for micro single-lip deep hole drilling is to generate favorable chips and guarantee good chip removal. Since the chip flute of single-lip deep hole drilling tools is straight, the only mechanism to transport the chips and remove them from the bore hole is the coolant flow. In this paper the mechanical loads and the resulting chip formation for various cooling lubricant pressures are analyzed using tools with a diameter of d = 2 mm. In the experiments feed force, drilling torque, tool wear, bore hole quality as well as diameter and roundness deviations were evaluated. Individual chips are digitized and prepared as CAD models for the future consideration of the chip removal in flow simulations of the cooling lubricant. Additional FEM computational analyses of the three-dimensional chip formation with a geometric representation of the chip shape were carried out. This way not only provides valuable validated information about the process and the chip formation but also creates a basis for further investigations, which will allow an innovative simulation of the coolant flow and considers the chip formation and the chip shape.
abstractGer	Abstract The micro single-lip deep hole drilling process is subjected to many difficulties. Especially the machining of difficult-to-cut materials like the nickel-based alloy Inconel 718 results in high thermal and mechanical loads. Irregularities in the drilling process, which lead to early tool failures must be avoided. A major challenge for micro single-lip deep hole drilling is to generate favorable chips and guarantee good chip removal. Since the chip flute of single-lip deep hole drilling tools is straight, the only mechanism to transport the chips and remove them from the bore hole is the coolant flow. In this paper the mechanical loads and the resulting chip formation for various cooling lubricant pressures are analyzed using tools with a diameter of d = 2 mm. In the experiments feed force, drilling torque, tool wear, bore hole quality as well as diameter and roundness deviations were evaluated. Individual chips are digitized and prepared as CAD models for the future consideration of the chip removal in flow simulations of the cooling lubricant. Additional FEM computational analyses of the three-dimensional chip formation with a geometric representation of the chip shape were carried out. This way not only provides valuable validated information about the process and the chip formation but also creates a basis for further investigations, which will allow an innovative simulation of the coolant flow and considers the chip formation and the chip shape.
abstract_unstemmed	Abstract The micro single-lip deep hole drilling process is subjected to many difficulties. Especially the machining of difficult-to-cut materials like the nickel-based alloy Inconel 718 results in high thermal and mechanical loads. Irregularities in the drilling process, which lead to early tool failures must be avoided. A major challenge for micro single-lip deep hole drilling is to generate favorable chips and guarantee good chip removal. Since the chip flute of single-lip deep hole drilling tools is straight, the only mechanism to transport the chips and remove them from the bore hole is the coolant flow. In this paper the mechanical loads and the resulting chip formation for various cooling lubricant pressures are analyzed using tools with a diameter of d = 2 mm. In the experiments feed force, drilling torque, tool wear, bore hole quality as well as diameter and roundness deviations were evaluated. Individual chips are digitized and prepared as CAD models for the future consideration of the chip removal in flow simulations of the cooling lubricant. Additional FEM computational analyses of the three-dimensional chip formation with a geometric representation of the chip shape were carried out. This way not only provides valuable validated information about the process and the chip formation but also creates a basis for further investigations, which will allow an innovative simulation of the coolant flow and considers the chip formation and the chip shape.
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title_short	Chip formation simulation and analysis of the mechanical loads during micro single-lip deep hole drilling of Inconel 718 with varying cooling lubricant pressure
url	https://dx.doi.org/10.1007/s11740-021-01021-x
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author2	Michel, Sebastian Biermann, Dirk
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doi_str	10.1007/s11740-021-01021-x
up_date	2024-07-03T22:03:34.379Z
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fullrecord_marcxml	<?xml version="1.0" encoding="UTF-8"?><collection xmlns="http://www.loc.gov/MARC21/slim"><record><leader>01000caa a22002652 4500</leader><controlfield tag="001">SPR043962602</controlfield><controlfield tag="003">DE-627</controlfield><controlfield tag="005">20220111091427.0</controlfield><controlfield tag="007">cr uuu---uuuuu</controlfield><controlfield tag="008">210507s2021 xx \|\|\|\|\|o 00\| \|\|eng c</controlfield><datafield tag="024" ind1="7" ind2=" "><subfield code="a">10.1007/s11740-021-01021-x</subfield><subfield code="2">doi</subfield></datafield><datafield tag="035" ind1=" " ind2=" "><subfield code="a">(DE-627)SPR043962602</subfield></datafield><datafield tag="035" ind1=" " ind2=" "><subfield code="a">(DE-599)SPRs11740-021-01021-x-e</subfield></datafield><datafield tag="035" ind1=" " ind2=" "><subfield code="a">(SPR)s11740-021-01021-x-e</subfield></datafield><datafield tag="040" ind1=" " ind2=" "><subfield code="a">DE-627</subfield><subfield code="b">ger</subfield><subfield code="c">DE-627</subfield><subfield code="e">rakwb</subfield></datafield><datafield tag="041" ind1=" " ind2=" "><subfield code="a">eng</subfield></datafield><datafield tag="082" ind1="0" ind2="4"><subfield code="a">670</subfield><subfield code="a">650</subfield><subfield code="q">ASE</subfield></datafield><datafield tag="082" ind1="0" ind2="4"><subfield code="a">620</subfield><subfield code="q">ASE</subfield></datafield><datafield tag="100" ind1="1" ind2=" "><subfield code="a">Oezkaya, Ekrem</subfield><subfield code="e">verfasserin</subfield><subfield code="4">aut</subfield></datafield><datafield tag="245" ind1="1" ind2="0"><subfield code="a">Chip formation simulation and analysis of the mechanical loads during micro single-lip deep hole drilling of Inconel 718 with varying cooling lubricant pressure</subfield></datafield><datafield tag="264" ind1=" " ind2="1"><subfield code="c">2021</subfield></datafield><datafield tag="336" ind1=" " ind2=" "><subfield code="a">Text</subfield><subfield code="b">txt</subfield><subfield code="2">rdacontent</subfield></datafield><datafield tag="337" ind1=" " ind2=" "><subfield code="a">Computermedien</subfield><subfield code="b">c</subfield><subfield code="2">rdamedia</subfield></datafield><datafield tag="338" ind1=" " ind2=" "><subfield code="a">Online-Ressource</subfield><subfield code="b">cr</subfield><subfield code="2">rdacarrier</subfield></datafield><datafield tag="520" ind1=" " ind2=" "><subfield code="a">Abstract The micro single-lip deep hole drilling process is subjected to many difficulties. Especially the machining of difficult-to-cut materials like the nickel-based alloy Inconel 718 results in high thermal and mechanical loads. Irregularities in the drilling process, which lead to early tool failures must be avoided. A major challenge for micro single-lip deep hole drilling is to generate favorable chips and guarantee good chip removal. Since the chip flute of single-lip deep hole drilling tools is straight, the only mechanism to transport the chips and remove them from the bore hole is the coolant flow. In this paper the mechanical loads and the resulting chip formation for various cooling lubricant pressures are analyzed using tools with a diameter of d = 2 mm. In the experiments feed force, drilling torque, tool wear, bore hole quality as well as diameter and roundness deviations were evaluated. Individual chips are digitized and prepared as CAD models for the future consideration of the chip removal in flow simulations of the cooling lubricant. Additional FEM computational analyses of the three-dimensional chip formation with a geometric representation of the chip shape were carried out. This way not only provides valuable validated information about the process and the chip formation but also creates a basis for further investigations, which will allow an innovative simulation of the coolant flow and considers the chip formation and the chip shape.</subfield></datafield><datafield tag="650" ind1=" " ind2="4"><subfield code="a">Single-lip deep hole drilling</subfield><subfield code="7">(dpeaa)DE-He213</subfield></datafield><datafield tag="650" ind1=" " ind2="4"><subfield code="a">Chip formation</subfield><subfield code="7">(dpeaa)DE-He213</subfield></datafield><datafield tag="650" ind1=" " ind2="4"><subfield code="a">Chip shape</subfield><subfield code="7">(dpeaa)DE-He213</subfield></datafield><datafield tag="650" ind1=" " ind2="4"><subfield code="a">Inconel 718</subfield><subfield code="7">(dpeaa)DE-He213</subfield></datafield><datafield tag="650" ind1=" " ind2="4"><subfield code="a">FEM simulation</subfield><subfield code="7">(dpeaa)DE-He213</subfield></datafield><datafield tag="700" ind1="1" ind2=" "><subfield code="a">Michel, Sebastian</subfield><subfield code="e">verfasserin</subfield><subfield code="4">aut</subfield></datafield><datafield tag="700" ind1="1" ind2=" "><subfield code="a">Biermann, Dirk</subfield><subfield code="e">verfasserin</subfield><subfield code="4">aut</subfield></datafield><datafield tag="773" ind1="0" ind2="8"><subfield code="i">Enthalten in</subfield><subfield code="t">Production engineering</subfield><subfield code="d">Berlin : Springer, 2007</subfield><subfield code="g">15(2021), 3-4 vom: 06. 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Chip formation simulation and analysis of the mechanical loads during micro single-lip deep hole drilling of Inconel 718 with varying cooling lubricant pressure

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