New insights on manipulating the material removal characteristics of Jet-Electrochemical machining through nozzle design
Abstract Jet-Electrochemical machining (Jet-ECM) is a novel variation of traditional electrochemical machining in which electrically conductive material is removed through anodic dissolution by means of a fine jet of electrolyte. In this study, the effect of nozzle geometry on material removal chara...
Ausführliche Beschreibung
Gespeichert in:
| Autor*in: |
Kendall, Thomas [verfasserIn] |
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| Format: |
E-Artikel |
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| Sprache: |
Englisch |
| Erschienen: |
2021 |
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| Schlagwörter: |
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| Anmerkung: |
© The Author(s) 2021 |
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| Übergeordnetes Werk: |
Enthalten in: The international journal of advanced manufacturing technology - London : Springer, 1985, 118(2021), 3-4 vom: 12. Sept., Seite 1009-1026 |
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| Übergeordnetes Werk: |
volume:118 ; year:2021 ; number:3-4 ; day:12 ; month:09 ; pages:1009-1026 |
| Links: |
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| DOI / URN: |
10.1007/s00170-021-07777-x |
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| Katalog-ID: |
SPR045862656 |
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| 520 | |a Abstract Jet-Electrochemical machining (Jet-ECM) is a novel variation of traditional electrochemical machining in which electrically conductive material is removed through anodic dissolution by means of a fine jet of electrolyte. In this study, the effect of nozzle geometry on material removal characteristics are investigated through physical experiments performed on a Jet-ECM system under development at the university of Manchester. A total of 8 nozzles with holes encompassing converging, diverging and rounded features are studied at flow rates between 0.125 and 0.225 l/min. The results show that the nozzle hole geometry has a significant effect on the machined profile produced due to variations in flow velocity, pressure, and electric current distribution with converging hole nozzles providing an increased depth of cut than the symmetrical cylindrical channel by up to 9.7%. A 2D Star CCM+ simulation is also proposed, and numerical results developed and compared with experimental ones to investigate the feasibility of using simulation to develop future nozzle designs. The simulated results show good profile comparison to the experimental results, however, the model needs developing to improve the process repeatability for future use in nozzle design. | ||
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| 700 | 1 | |a Gillen, David |4 aut | |
| 700 | 1 | |a Bartolo, Paulo |4 aut | |
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10.1007/s00170-021-07777-x doi (DE-627)SPR045862656 (SPR)s00170-021-07777-x-e DE-627 ger DE-627 rakwb eng Kendall, Thomas verfasserin (orcid)0000-0002-5025-8865 aut New insights on manipulating the material removal characteristics of Jet-Electrochemical machining through nozzle design 2021 Text txt rdacontent Computermedien c rdamedia Online-Ressource cr rdacarrier © The Author(s) 2021 Abstract Jet-Electrochemical machining (Jet-ECM) is a novel variation of traditional electrochemical machining in which electrically conductive material is removed through anodic dissolution by means of a fine jet of electrolyte. In this study, the effect of nozzle geometry on material removal characteristics are investigated through physical experiments performed on a Jet-ECM system under development at the university of Manchester. A total of 8 nozzles with holes encompassing converging, diverging and rounded features are studied at flow rates between 0.125 and 0.225 l/min. The results show that the nozzle hole geometry has a significant effect on the machined profile produced due to variations in flow velocity, pressure, and electric current distribution with converging hole nozzles providing an increased depth of cut than the symmetrical cylindrical channel by up to 9.7%. A 2D Star CCM+ simulation is also proposed, and numerical results developed and compared with experimental ones to investigate the feasibility of using simulation to develop future nozzle designs. The simulated results show good profile comparison to the experimental results, however, the model needs developing to improve the process repeatability for future use in nozzle design. Jet electrochemical machining (dpeaa)DE-He213 Electrochemical machining (dpeaa)DE-He213 Nozzle design (dpeaa)DE-He213 Tool design (dpeaa)DE-He213 Simulation (dpeaa)DE-He213 Electrolyte jet processing (dpeaa)DE-He213 Diver, Carl aut Gillen, David aut Bartolo, Paulo aut Enthalten in The international journal of advanced manufacturing technology London : Springer, 1985 118(2021), 3-4 vom: 12. Sept., Seite 1009-1026 (DE-627)270127712 (DE-600)1476510-X 1433-3015 nnns volume:118 year:2021 number:3-4 day:12 month:09 pages:1009-1026 https://dx.doi.org/10.1007/s00170-021-07777-x kostenfrei Volltext GBV_USEFLAG_A SYSFLAG_A GBV_SPRINGER GBV_ILN_11 GBV_ILN_20 GBV_ILN_22 GBV_ILN_23 GBV_ILN_24 GBV_ILN_31 GBV_ILN_32 GBV_ILN_39 GBV_ILN_40 GBV_ILN_60 GBV_ILN_62 GBV_ILN_63 GBV_ILN_69 GBV_ILN_70 GBV_ILN_73 GBV_ILN_74 GBV_ILN_90 GBV_ILN_95 GBV_ILN_100 GBV_ILN_105 GBV_ILN_110 GBV_ILN_120 GBV_ILN_138 GBV_ILN_150 GBV_ILN_151 GBV_ILN_152 GBV_ILN_161 GBV_ILN_170 GBV_ILN_171 GBV_ILN_187 GBV_ILN_206 GBV_ILN_213 GBV_ILN_224 GBV_ILN_230 GBV_ILN_250 GBV_ILN_281 GBV_ILN_285 GBV_ILN_293 GBV_ILN_370 GBV_ILN_602 GBV_ILN_636 GBV_ILN_702 GBV_ILN_2001 GBV_ILN_2003 GBV_ILN_2004 GBV_ILN_2005 GBV_ILN_2006 GBV_ILN_2007 GBV_ILN_2008 GBV_ILN_2009 GBV_ILN_2010 GBV_ILN_2011 GBV_ILN_2014 GBV_ILN_2015 GBV_ILN_2020 GBV_ILN_2021 GBV_ILN_2025 GBV_ILN_2026 GBV_ILN_2027 GBV_ILN_2031 GBV_ILN_2034 GBV_ILN_2037 GBV_ILN_2038 GBV_ILN_2039 GBV_ILN_2044 GBV_ILN_2048 GBV_ILN_2049 GBV_ILN_2050 GBV_ILN_2055 GBV_ILN_2056 GBV_ILN_2057 GBV_ILN_2059 GBV_ILN_2061 GBV_ILN_2064 GBV_ILN_2065 GBV_ILN_2068 GBV_ILN_2088 GBV_ILN_2093 GBV_ILN_2106 GBV_ILN_2107 GBV_ILN_2108 GBV_ILN_2110 GBV_ILN_2111 GBV_ILN_2112 GBV_ILN_2113 GBV_ILN_2118 GBV_ILN_2119 GBV_ILN_2122 GBV_ILN_2129 GBV_ILN_2143 GBV_ILN_2144 GBV_ILN_2147 GBV_ILN_2148 GBV_ILN_2152 GBV_ILN_2153 GBV_ILN_2188 GBV_ILN_2190 GBV_ILN_2232 GBV_ILN_2336 GBV_ILN_2446 GBV_ILN_2470 GBV_ILN_2472 GBV_ILN_2507 GBV_ILN_2522 GBV_ILN_2548 GBV_ILN_4035 GBV_ILN_4037 GBV_ILN_4046 GBV_ILN_4112 GBV_ILN_4125 GBV_ILN_4126 GBV_ILN_4242 GBV_ILN_4246 GBV_ILN_4249 GBV_ILN_4251 GBV_ILN_4305 GBV_ILN_4306 GBV_ILN_4307 GBV_ILN_4313 GBV_ILN_4322 GBV_ILN_4323 GBV_ILN_4324 GBV_ILN_4325 GBV_ILN_4326 GBV_ILN_4328 GBV_ILN_4333 GBV_ILN_4334 GBV_ILN_4335 GBV_ILN_4336 GBV_ILN_4338 GBV_ILN_4393 GBV_ILN_4700 AR 118 2021 3-4 12 09 1009-1026 |
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10.1007/s00170-021-07777-x doi (DE-627)SPR045862656 (SPR)s00170-021-07777-x-e DE-627 ger DE-627 rakwb eng Kendall, Thomas verfasserin (orcid)0000-0002-5025-8865 aut New insights on manipulating the material removal characteristics of Jet-Electrochemical machining through nozzle design 2021 Text txt rdacontent Computermedien c rdamedia Online-Ressource cr rdacarrier © The Author(s) 2021 Abstract Jet-Electrochemical machining (Jet-ECM) is a novel variation of traditional electrochemical machining in which electrically conductive material is removed through anodic dissolution by means of a fine jet of electrolyte. In this study, the effect of nozzle geometry on material removal characteristics are investigated through physical experiments performed on a Jet-ECM system under development at the university of Manchester. A total of 8 nozzles with holes encompassing converging, diverging and rounded features are studied at flow rates between 0.125 and 0.225 l/min. The results show that the nozzle hole geometry has a significant effect on the machined profile produced due to variations in flow velocity, pressure, and electric current distribution with converging hole nozzles providing an increased depth of cut than the symmetrical cylindrical channel by up to 9.7%. A 2D Star CCM+ simulation is also proposed, and numerical results developed and compared with experimental ones to investigate the feasibility of using simulation to develop future nozzle designs. The simulated results show good profile comparison to the experimental results, however, the model needs developing to improve the process repeatability for future use in nozzle design. Jet electrochemical machining (dpeaa)DE-He213 Electrochemical machining (dpeaa)DE-He213 Nozzle design (dpeaa)DE-He213 Tool design (dpeaa)DE-He213 Simulation (dpeaa)DE-He213 Electrolyte jet processing (dpeaa)DE-He213 Diver, Carl aut Gillen, David aut Bartolo, Paulo aut Enthalten in The international journal of advanced manufacturing technology London : Springer, 1985 118(2021), 3-4 vom: 12. Sept., Seite 1009-1026 (DE-627)270127712 (DE-600)1476510-X 1433-3015 nnns volume:118 year:2021 number:3-4 day:12 month:09 pages:1009-1026 https://dx.doi.org/10.1007/s00170-021-07777-x kostenfrei Volltext GBV_USEFLAG_A SYSFLAG_A GBV_SPRINGER GBV_ILN_11 GBV_ILN_20 GBV_ILN_22 GBV_ILN_23 GBV_ILN_24 GBV_ILN_31 GBV_ILN_32 GBV_ILN_39 GBV_ILN_40 GBV_ILN_60 GBV_ILN_62 GBV_ILN_63 GBV_ILN_69 GBV_ILN_70 GBV_ILN_73 GBV_ILN_74 GBV_ILN_90 GBV_ILN_95 GBV_ILN_100 GBV_ILN_105 GBV_ILN_110 GBV_ILN_120 GBV_ILN_138 GBV_ILN_150 GBV_ILN_151 GBV_ILN_152 GBV_ILN_161 GBV_ILN_170 GBV_ILN_171 GBV_ILN_187 GBV_ILN_206 GBV_ILN_213 GBV_ILN_224 GBV_ILN_230 GBV_ILN_250 GBV_ILN_281 GBV_ILN_285 GBV_ILN_293 GBV_ILN_370 GBV_ILN_602 GBV_ILN_636 GBV_ILN_702 GBV_ILN_2001 GBV_ILN_2003 GBV_ILN_2004 GBV_ILN_2005 GBV_ILN_2006 GBV_ILN_2007 GBV_ILN_2008 GBV_ILN_2009 GBV_ILN_2010 GBV_ILN_2011 GBV_ILN_2014 GBV_ILN_2015 GBV_ILN_2020 GBV_ILN_2021 GBV_ILN_2025 GBV_ILN_2026 GBV_ILN_2027 GBV_ILN_2031 GBV_ILN_2034 GBV_ILN_2037 GBV_ILN_2038 GBV_ILN_2039 GBV_ILN_2044 GBV_ILN_2048 GBV_ILN_2049 GBV_ILN_2050 GBV_ILN_2055 GBV_ILN_2056 GBV_ILN_2057 GBV_ILN_2059 GBV_ILN_2061 GBV_ILN_2064 GBV_ILN_2065 GBV_ILN_2068 GBV_ILN_2088 GBV_ILN_2093 GBV_ILN_2106 GBV_ILN_2107 GBV_ILN_2108 GBV_ILN_2110 GBV_ILN_2111 GBV_ILN_2112 GBV_ILN_2113 GBV_ILN_2118 GBV_ILN_2119 GBV_ILN_2122 GBV_ILN_2129 GBV_ILN_2143 GBV_ILN_2144 GBV_ILN_2147 GBV_ILN_2148 GBV_ILN_2152 GBV_ILN_2153 GBV_ILN_2188 GBV_ILN_2190 GBV_ILN_2232 GBV_ILN_2336 GBV_ILN_2446 GBV_ILN_2470 GBV_ILN_2472 GBV_ILN_2507 GBV_ILN_2522 GBV_ILN_2548 GBV_ILN_4035 GBV_ILN_4037 GBV_ILN_4046 GBV_ILN_4112 GBV_ILN_4125 GBV_ILN_4126 GBV_ILN_4242 GBV_ILN_4246 GBV_ILN_4249 GBV_ILN_4251 GBV_ILN_4305 GBV_ILN_4306 GBV_ILN_4307 GBV_ILN_4313 GBV_ILN_4322 GBV_ILN_4323 GBV_ILN_4324 GBV_ILN_4325 GBV_ILN_4326 GBV_ILN_4328 GBV_ILN_4333 GBV_ILN_4334 GBV_ILN_4335 GBV_ILN_4336 GBV_ILN_4338 GBV_ILN_4393 GBV_ILN_4700 AR 118 2021 3-4 12 09 1009-1026 |
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10.1007/s00170-021-07777-x doi (DE-627)SPR045862656 (SPR)s00170-021-07777-x-e DE-627 ger DE-627 rakwb eng Kendall, Thomas verfasserin (orcid)0000-0002-5025-8865 aut New insights on manipulating the material removal characteristics of Jet-Electrochemical machining through nozzle design 2021 Text txt rdacontent Computermedien c rdamedia Online-Ressource cr rdacarrier © The Author(s) 2021 Abstract Jet-Electrochemical machining (Jet-ECM) is a novel variation of traditional electrochemical machining in which electrically conductive material is removed through anodic dissolution by means of a fine jet of electrolyte. In this study, the effect of nozzle geometry on material removal characteristics are investigated through physical experiments performed on a Jet-ECM system under development at the university of Manchester. A total of 8 nozzles with holes encompassing converging, diverging and rounded features are studied at flow rates between 0.125 and 0.225 l/min. The results show that the nozzle hole geometry has a significant effect on the machined profile produced due to variations in flow velocity, pressure, and electric current distribution with converging hole nozzles providing an increased depth of cut than the symmetrical cylindrical channel by up to 9.7%. A 2D Star CCM+ simulation is also proposed, and numerical results developed and compared with experimental ones to investigate the feasibility of using simulation to develop future nozzle designs. The simulated results show good profile comparison to the experimental results, however, the model needs developing to improve the process repeatability for future use in nozzle design. Jet electrochemical machining (dpeaa)DE-He213 Electrochemical machining (dpeaa)DE-He213 Nozzle design (dpeaa)DE-He213 Tool design (dpeaa)DE-He213 Simulation (dpeaa)DE-He213 Electrolyte jet processing (dpeaa)DE-He213 Diver, Carl aut Gillen, David aut Bartolo, Paulo aut Enthalten in The international journal of advanced manufacturing technology London : Springer, 1985 118(2021), 3-4 vom: 12. Sept., Seite 1009-1026 (DE-627)270127712 (DE-600)1476510-X 1433-3015 nnns volume:118 year:2021 number:3-4 day:12 month:09 pages:1009-1026 https://dx.doi.org/10.1007/s00170-021-07777-x kostenfrei Volltext GBV_USEFLAG_A SYSFLAG_A GBV_SPRINGER GBV_ILN_11 GBV_ILN_20 GBV_ILN_22 GBV_ILN_23 GBV_ILN_24 GBV_ILN_31 GBV_ILN_32 GBV_ILN_39 GBV_ILN_40 GBV_ILN_60 GBV_ILN_62 GBV_ILN_63 GBV_ILN_69 GBV_ILN_70 GBV_ILN_73 GBV_ILN_74 GBV_ILN_90 GBV_ILN_95 GBV_ILN_100 GBV_ILN_105 GBV_ILN_110 GBV_ILN_120 GBV_ILN_138 GBV_ILN_150 GBV_ILN_151 GBV_ILN_152 GBV_ILN_161 GBV_ILN_170 GBV_ILN_171 GBV_ILN_187 GBV_ILN_206 GBV_ILN_213 GBV_ILN_224 GBV_ILN_230 GBV_ILN_250 GBV_ILN_281 GBV_ILN_285 GBV_ILN_293 GBV_ILN_370 GBV_ILN_602 GBV_ILN_636 GBV_ILN_702 GBV_ILN_2001 GBV_ILN_2003 GBV_ILN_2004 GBV_ILN_2005 GBV_ILN_2006 GBV_ILN_2007 GBV_ILN_2008 GBV_ILN_2009 GBV_ILN_2010 GBV_ILN_2011 GBV_ILN_2014 GBV_ILN_2015 GBV_ILN_2020 GBV_ILN_2021 GBV_ILN_2025 GBV_ILN_2026 GBV_ILN_2027 GBV_ILN_2031 GBV_ILN_2034 GBV_ILN_2037 GBV_ILN_2038 GBV_ILN_2039 GBV_ILN_2044 GBV_ILN_2048 GBV_ILN_2049 GBV_ILN_2050 GBV_ILN_2055 GBV_ILN_2056 GBV_ILN_2057 GBV_ILN_2059 GBV_ILN_2061 GBV_ILN_2064 GBV_ILN_2065 GBV_ILN_2068 GBV_ILN_2088 GBV_ILN_2093 GBV_ILN_2106 GBV_ILN_2107 GBV_ILN_2108 GBV_ILN_2110 GBV_ILN_2111 GBV_ILN_2112 GBV_ILN_2113 GBV_ILN_2118 GBV_ILN_2119 GBV_ILN_2122 GBV_ILN_2129 GBV_ILN_2143 GBV_ILN_2144 GBV_ILN_2147 GBV_ILN_2148 GBV_ILN_2152 GBV_ILN_2153 GBV_ILN_2188 GBV_ILN_2190 GBV_ILN_2232 GBV_ILN_2336 GBV_ILN_2446 GBV_ILN_2470 GBV_ILN_2472 GBV_ILN_2507 GBV_ILN_2522 GBV_ILN_2548 GBV_ILN_4035 GBV_ILN_4037 GBV_ILN_4046 GBV_ILN_4112 GBV_ILN_4125 GBV_ILN_4126 GBV_ILN_4242 GBV_ILN_4246 GBV_ILN_4249 GBV_ILN_4251 GBV_ILN_4305 GBV_ILN_4306 GBV_ILN_4307 GBV_ILN_4313 GBV_ILN_4322 GBV_ILN_4323 GBV_ILN_4324 GBV_ILN_4325 GBV_ILN_4326 GBV_ILN_4328 GBV_ILN_4333 GBV_ILN_4334 GBV_ILN_4335 GBV_ILN_4336 GBV_ILN_4338 GBV_ILN_4393 GBV_ILN_4700 AR 118 2021 3-4 12 09 1009-1026 |
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10.1007/s00170-021-07777-x doi (DE-627)SPR045862656 (SPR)s00170-021-07777-x-e DE-627 ger DE-627 rakwb eng Kendall, Thomas verfasserin (orcid)0000-0002-5025-8865 aut New insights on manipulating the material removal characteristics of Jet-Electrochemical machining through nozzle design 2021 Text txt rdacontent Computermedien c rdamedia Online-Ressource cr rdacarrier © The Author(s) 2021 Abstract Jet-Electrochemical machining (Jet-ECM) is a novel variation of traditional electrochemical machining in which electrically conductive material is removed through anodic dissolution by means of a fine jet of electrolyte. In this study, the effect of nozzle geometry on material removal characteristics are investigated through physical experiments performed on a Jet-ECM system under development at the university of Manchester. A total of 8 nozzles with holes encompassing converging, diverging and rounded features are studied at flow rates between 0.125 and 0.225 l/min. The results show that the nozzle hole geometry has a significant effect on the machined profile produced due to variations in flow velocity, pressure, and electric current distribution with converging hole nozzles providing an increased depth of cut than the symmetrical cylindrical channel by up to 9.7%. A 2D Star CCM+ simulation is also proposed, and numerical results developed and compared with experimental ones to investigate the feasibility of using simulation to develop future nozzle designs. The simulated results show good profile comparison to the experimental results, however, the model needs developing to improve the process repeatability for future use in nozzle design. Jet electrochemical machining (dpeaa)DE-He213 Electrochemical machining (dpeaa)DE-He213 Nozzle design (dpeaa)DE-He213 Tool design (dpeaa)DE-He213 Simulation (dpeaa)DE-He213 Electrolyte jet processing (dpeaa)DE-He213 Diver, Carl aut Gillen, David aut Bartolo, Paulo aut Enthalten in The international journal of advanced manufacturing technology London : Springer, 1985 118(2021), 3-4 vom: 12. Sept., Seite 1009-1026 (DE-627)270127712 (DE-600)1476510-X 1433-3015 nnns volume:118 year:2021 number:3-4 day:12 month:09 pages:1009-1026 https://dx.doi.org/10.1007/s00170-021-07777-x kostenfrei Volltext GBV_USEFLAG_A SYSFLAG_A GBV_SPRINGER GBV_ILN_11 GBV_ILN_20 GBV_ILN_22 GBV_ILN_23 GBV_ILN_24 GBV_ILN_31 GBV_ILN_32 GBV_ILN_39 GBV_ILN_40 GBV_ILN_60 GBV_ILN_62 GBV_ILN_63 GBV_ILN_69 GBV_ILN_70 GBV_ILN_73 GBV_ILN_74 GBV_ILN_90 GBV_ILN_95 GBV_ILN_100 GBV_ILN_105 GBV_ILN_110 GBV_ILN_120 GBV_ILN_138 GBV_ILN_150 GBV_ILN_151 GBV_ILN_152 GBV_ILN_161 GBV_ILN_170 GBV_ILN_171 GBV_ILN_187 GBV_ILN_206 GBV_ILN_213 GBV_ILN_224 GBV_ILN_230 GBV_ILN_250 GBV_ILN_281 GBV_ILN_285 GBV_ILN_293 GBV_ILN_370 GBV_ILN_602 GBV_ILN_636 GBV_ILN_702 GBV_ILN_2001 GBV_ILN_2003 GBV_ILN_2004 GBV_ILN_2005 GBV_ILN_2006 GBV_ILN_2007 GBV_ILN_2008 GBV_ILN_2009 GBV_ILN_2010 GBV_ILN_2011 GBV_ILN_2014 GBV_ILN_2015 GBV_ILN_2020 GBV_ILN_2021 GBV_ILN_2025 GBV_ILN_2026 GBV_ILN_2027 GBV_ILN_2031 GBV_ILN_2034 GBV_ILN_2037 GBV_ILN_2038 GBV_ILN_2039 GBV_ILN_2044 GBV_ILN_2048 GBV_ILN_2049 GBV_ILN_2050 GBV_ILN_2055 GBV_ILN_2056 GBV_ILN_2057 GBV_ILN_2059 GBV_ILN_2061 GBV_ILN_2064 GBV_ILN_2065 GBV_ILN_2068 GBV_ILN_2088 GBV_ILN_2093 GBV_ILN_2106 GBV_ILN_2107 GBV_ILN_2108 GBV_ILN_2110 GBV_ILN_2111 GBV_ILN_2112 GBV_ILN_2113 GBV_ILN_2118 GBV_ILN_2119 GBV_ILN_2122 GBV_ILN_2129 GBV_ILN_2143 GBV_ILN_2144 GBV_ILN_2147 GBV_ILN_2148 GBV_ILN_2152 GBV_ILN_2153 GBV_ILN_2188 GBV_ILN_2190 GBV_ILN_2232 GBV_ILN_2336 GBV_ILN_2446 GBV_ILN_2470 GBV_ILN_2472 GBV_ILN_2507 GBV_ILN_2522 GBV_ILN_2548 GBV_ILN_4035 GBV_ILN_4037 GBV_ILN_4046 GBV_ILN_4112 GBV_ILN_4125 GBV_ILN_4126 GBV_ILN_4242 GBV_ILN_4246 GBV_ILN_4249 GBV_ILN_4251 GBV_ILN_4305 GBV_ILN_4306 GBV_ILN_4307 GBV_ILN_4313 GBV_ILN_4322 GBV_ILN_4323 GBV_ILN_4324 GBV_ILN_4325 GBV_ILN_4326 GBV_ILN_4328 GBV_ILN_4333 GBV_ILN_4334 GBV_ILN_4335 GBV_ILN_4336 GBV_ILN_4338 GBV_ILN_4393 GBV_ILN_4700 AR 118 2021 3-4 12 09 1009-1026 |
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10.1007/s00170-021-07777-x doi (DE-627)SPR045862656 (SPR)s00170-021-07777-x-e DE-627 ger DE-627 rakwb eng Kendall, Thomas verfasserin (orcid)0000-0002-5025-8865 aut New insights on manipulating the material removal characteristics of Jet-Electrochemical machining through nozzle design 2021 Text txt rdacontent Computermedien c rdamedia Online-Ressource cr rdacarrier © The Author(s) 2021 Abstract Jet-Electrochemical machining (Jet-ECM) is a novel variation of traditional electrochemical machining in which electrically conductive material is removed through anodic dissolution by means of a fine jet of electrolyte. In this study, the effect of nozzle geometry on material removal characteristics are investigated through physical experiments performed on a Jet-ECM system under development at the university of Manchester. A total of 8 nozzles with holes encompassing converging, diverging and rounded features are studied at flow rates between 0.125 and 0.225 l/min. The results show that the nozzle hole geometry has a significant effect on the machined profile produced due to variations in flow velocity, pressure, and electric current distribution with converging hole nozzles providing an increased depth of cut than the symmetrical cylindrical channel by up to 9.7%. A 2D Star CCM+ simulation is also proposed, and numerical results developed and compared with experimental ones to investigate the feasibility of using simulation to develop future nozzle designs. The simulated results show good profile comparison to the experimental results, however, the model needs developing to improve the process repeatability for future use in nozzle design. Jet electrochemical machining (dpeaa)DE-He213 Electrochemical machining (dpeaa)DE-He213 Nozzle design (dpeaa)DE-He213 Tool design (dpeaa)DE-He213 Simulation (dpeaa)DE-He213 Electrolyte jet processing (dpeaa)DE-He213 Diver, Carl aut Gillen, David aut Bartolo, Paulo aut Enthalten in The international journal of advanced manufacturing technology London : Springer, 1985 118(2021), 3-4 vom: 12. Sept., Seite 1009-1026 (DE-627)270127712 (DE-600)1476510-X 1433-3015 nnns volume:118 year:2021 number:3-4 day:12 month:09 pages:1009-1026 https://dx.doi.org/10.1007/s00170-021-07777-x kostenfrei Volltext GBV_USEFLAG_A SYSFLAG_A GBV_SPRINGER GBV_ILN_11 GBV_ILN_20 GBV_ILN_22 GBV_ILN_23 GBV_ILN_24 GBV_ILN_31 GBV_ILN_32 GBV_ILN_39 GBV_ILN_40 GBV_ILN_60 GBV_ILN_62 GBV_ILN_63 GBV_ILN_69 GBV_ILN_70 GBV_ILN_73 GBV_ILN_74 GBV_ILN_90 GBV_ILN_95 GBV_ILN_100 GBV_ILN_105 GBV_ILN_110 GBV_ILN_120 GBV_ILN_138 GBV_ILN_150 GBV_ILN_151 GBV_ILN_152 GBV_ILN_161 GBV_ILN_170 GBV_ILN_171 GBV_ILN_187 GBV_ILN_206 GBV_ILN_213 GBV_ILN_224 GBV_ILN_230 GBV_ILN_250 GBV_ILN_281 GBV_ILN_285 GBV_ILN_293 GBV_ILN_370 GBV_ILN_602 GBV_ILN_636 GBV_ILN_702 GBV_ILN_2001 GBV_ILN_2003 GBV_ILN_2004 GBV_ILN_2005 GBV_ILN_2006 GBV_ILN_2007 GBV_ILN_2008 GBV_ILN_2009 GBV_ILN_2010 GBV_ILN_2011 GBV_ILN_2014 GBV_ILN_2015 GBV_ILN_2020 GBV_ILN_2021 GBV_ILN_2025 GBV_ILN_2026 GBV_ILN_2027 GBV_ILN_2031 GBV_ILN_2034 GBV_ILN_2037 GBV_ILN_2038 GBV_ILN_2039 GBV_ILN_2044 GBV_ILN_2048 GBV_ILN_2049 GBV_ILN_2050 GBV_ILN_2055 GBV_ILN_2056 GBV_ILN_2057 GBV_ILN_2059 GBV_ILN_2061 GBV_ILN_2064 GBV_ILN_2065 GBV_ILN_2068 GBV_ILN_2088 GBV_ILN_2093 GBV_ILN_2106 GBV_ILN_2107 GBV_ILN_2108 GBV_ILN_2110 GBV_ILN_2111 GBV_ILN_2112 GBV_ILN_2113 GBV_ILN_2118 GBV_ILN_2119 GBV_ILN_2122 GBV_ILN_2129 GBV_ILN_2143 GBV_ILN_2144 GBV_ILN_2147 GBV_ILN_2148 GBV_ILN_2152 GBV_ILN_2153 GBV_ILN_2188 GBV_ILN_2190 GBV_ILN_2232 GBV_ILN_2336 GBV_ILN_2446 GBV_ILN_2470 GBV_ILN_2472 GBV_ILN_2507 GBV_ILN_2522 GBV_ILN_2548 GBV_ILN_4035 GBV_ILN_4037 GBV_ILN_4046 GBV_ILN_4112 GBV_ILN_4125 GBV_ILN_4126 GBV_ILN_4242 GBV_ILN_4246 GBV_ILN_4249 GBV_ILN_4251 GBV_ILN_4305 GBV_ILN_4306 GBV_ILN_4307 GBV_ILN_4313 GBV_ILN_4322 GBV_ILN_4323 GBV_ILN_4324 GBV_ILN_4325 GBV_ILN_4326 GBV_ILN_4328 GBV_ILN_4333 GBV_ILN_4334 GBV_ILN_4335 GBV_ILN_4336 GBV_ILN_4338 GBV_ILN_4393 GBV_ILN_4700 AR 118 2021 3-4 12 09 1009-1026 |
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<?xml version="1.0" encoding="UTF-8"?><collection xmlns="http://www.loc.gov/MARC21/slim"><record><leader>01000caa a22002652 4500</leader><controlfield tag="001">SPR045862656</controlfield><controlfield tag="003">DE-627</controlfield><controlfield tag="005">20230509100635.0</controlfield><controlfield tag="007">cr uuu---uuuuu</controlfield><controlfield tag="008">220104s2021 xx |||||o 00| ||eng c</controlfield><datafield tag="024" ind1="7" ind2=" "><subfield code="a">10.1007/s00170-021-07777-x</subfield><subfield code="2">doi</subfield></datafield><datafield tag="035" ind1=" " ind2=" "><subfield code="a">(DE-627)SPR045862656</subfield></datafield><datafield tag="035" ind1=" " ind2=" "><subfield code="a">(SPR)s00170-021-07777-x-e</subfield></datafield><datafield tag="040" ind1=" " ind2=" "><subfield code="a">DE-627</subfield><subfield code="b">ger</subfield><subfield code="c">DE-627</subfield><subfield code="e">rakwb</subfield></datafield><datafield tag="041" ind1=" " ind2=" "><subfield code="a">eng</subfield></datafield><datafield tag="100" ind1="1" ind2=" "><subfield code="a">Kendall, Thomas</subfield><subfield code="e">verfasserin</subfield><subfield code="0">(orcid)0000-0002-5025-8865</subfield><subfield code="4">aut</subfield></datafield><datafield tag="245" ind1="1" ind2="0"><subfield code="a">New insights on manipulating the material removal characteristics of Jet-Electrochemical machining through nozzle design</subfield></datafield><datafield tag="264" ind1=" " ind2="1"><subfield code="c">2021</subfield></datafield><datafield tag="336" ind1=" " ind2=" "><subfield code="a">Text</subfield><subfield code="b">txt</subfield><subfield code="2">rdacontent</subfield></datafield><datafield tag="337" ind1=" " ind2=" "><subfield code="a">Computermedien</subfield><subfield code="b">c</subfield><subfield code="2">rdamedia</subfield></datafield><datafield tag="338" ind1=" " ind2=" "><subfield code="a">Online-Ressource</subfield><subfield code="b">cr</subfield><subfield code="2">rdacarrier</subfield></datafield><datafield tag="500" ind1=" " ind2=" "><subfield code="a">© The Author(s) 2021</subfield></datafield><datafield tag="520" ind1=" " ind2=" "><subfield code="a">Abstract Jet-Electrochemical machining (Jet-ECM) is a novel variation of traditional electrochemical machining in which electrically conductive material is removed through anodic dissolution by means of a fine jet of electrolyte. In this study, the effect of nozzle geometry on material removal characteristics are investigated through physical experiments performed on a Jet-ECM system under development at the university of Manchester. A total of 8 nozzles with holes encompassing converging, diverging and rounded features are studied at flow rates between 0.125 and 0.225 l/min. The results show that the nozzle hole geometry has a significant effect on the machined profile produced due to variations in flow velocity, pressure, and electric current distribution with converging hole nozzles providing an increased depth of cut than the symmetrical cylindrical channel by up to 9.7%. A 2D Star CCM+ simulation is also proposed, and numerical results developed and compared with experimental ones to investigate the feasibility of using simulation to develop future nozzle designs. 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Kendall, Thomas |
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Kendall, Thomas misc Jet electrochemical machining misc Electrochemical machining misc Nozzle design misc Tool design misc Simulation misc Electrolyte jet processing New insights on manipulating the material removal characteristics of Jet-Electrochemical machining through nozzle design |
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New insights on manipulating the material removal characteristics of Jet-Electrochemical machining through nozzle design Jet electrochemical machining (dpeaa)DE-He213 Electrochemical machining (dpeaa)DE-He213 Nozzle design (dpeaa)DE-He213 Tool design (dpeaa)DE-He213 Simulation (dpeaa)DE-He213 Electrolyte jet processing (dpeaa)DE-He213 |
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misc Jet electrochemical machining misc Electrochemical machining misc Nozzle design misc Tool design misc Simulation misc Electrolyte jet processing |
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New insights on manipulating the material removal characteristics of Jet-Electrochemical machining through nozzle design |
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New insights on manipulating the material removal characteristics of Jet-Electrochemical machining through nozzle design |
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Kendall, Thomas |
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new insights on manipulating the material removal characteristics of jet-electrochemical machining through nozzle design |
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New insights on manipulating the material removal characteristics of Jet-Electrochemical machining through nozzle design |
| abstract |
Abstract Jet-Electrochemical machining (Jet-ECM) is a novel variation of traditional electrochemical machining in which electrically conductive material is removed through anodic dissolution by means of a fine jet of electrolyte. In this study, the effect of nozzle geometry on material removal characteristics are investigated through physical experiments performed on a Jet-ECM system under development at the university of Manchester. A total of 8 nozzles with holes encompassing converging, diverging and rounded features are studied at flow rates between 0.125 and 0.225 l/min. The results show that the nozzle hole geometry has a significant effect on the machined profile produced due to variations in flow velocity, pressure, and electric current distribution with converging hole nozzles providing an increased depth of cut than the symmetrical cylindrical channel by up to 9.7%. A 2D Star CCM+ simulation is also proposed, and numerical results developed and compared with experimental ones to investigate the feasibility of using simulation to develop future nozzle designs. The simulated results show good profile comparison to the experimental results, however, the model needs developing to improve the process repeatability for future use in nozzle design. © The Author(s) 2021 |
| abstractGer |
Abstract Jet-Electrochemical machining (Jet-ECM) is a novel variation of traditional electrochemical machining in which electrically conductive material is removed through anodic dissolution by means of a fine jet of electrolyte. In this study, the effect of nozzle geometry on material removal characteristics are investigated through physical experiments performed on a Jet-ECM system under development at the university of Manchester. A total of 8 nozzles with holes encompassing converging, diverging and rounded features are studied at flow rates between 0.125 and 0.225 l/min. The results show that the nozzle hole geometry has a significant effect on the machined profile produced due to variations in flow velocity, pressure, and electric current distribution with converging hole nozzles providing an increased depth of cut than the symmetrical cylindrical channel by up to 9.7%. A 2D Star CCM+ simulation is also proposed, and numerical results developed and compared with experimental ones to investigate the feasibility of using simulation to develop future nozzle designs. The simulated results show good profile comparison to the experimental results, however, the model needs developing to improve the process repeatability for future use in nozzle design. © The Author(s) 2021 |
| abstract_unstemmed |
Abstract Jet-Electrochemical machining (Jet-ECM) is a novel variation of traditional electrochemical machining in which electrically conductive material is removed through anodic dissolution by means of a fine jet of electrolyte. In this study, the effect of nozzle geometry on material removal characteristics are investigated through physical experiments performed on a Jet-ECM system under development at the university of Manchester. A total of 8 nozzles with holes encompassing converging, diverging and rounded features are studied at flow rates between 0.125 and 0.225 l/min. The results show that the nozzle hole geometry has a significant effect on the machined profile produced due to variations in flow velocity, pressure, and electric current distribution with converging hole nozzles providing an increased depth of cut than the symmetrical cylindrical channel by up to 9.7%. A 2D Star CCM+ simulation is also proposed, and numerical results developed and compared with experimental ones to investigate the feasibility of using simulation to develop future nozzle designs. The simulated results show good profile comparison to the experimental results, however, the model needs developing to improve the process repeatability for future use in nozzle design. © The Author(s) 2021 |
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3-4 |
| title_short |
New insights on manipulating the material removal characteristics of Jet-Electrochemical machining through nozzle design |
| url |
https://dx.doi.org/10.1007/s00170-021-07777-x |
| remote_bool |
true |
| author2 |
Diver, Carl Gillen, David Bartolo, Paulo |
| author2Str |
Diver, Carl Gillen, David Bartolo, Paulo |
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| doi_str |
10.1007/s00170-021-07777-x |
| up_date |
2024-07-03T18:47:00.662Z |
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1803584715534368768 |
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| score |
7.3994293 |