Green ceramic machining benefits through ultrasonic-assisted turning: an experimental investigation
Abstract Machining of advanced ceramics in the green state aims to achieve complex geometry with near-net-shape dimensions minimizing machining steps after sintering, good surface finish, economic efficiency and flexibility, and reduced process costs, in addition to the removal of the outer layer wi...
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| Autor*in: |
Júnior, Marcos Gonçalves [verfasserIn] |
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| Format: |
E-Artikel |
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| Sprache: |
Englisch |
| Erschienen: |
2021 |
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| Schlagwörter: |
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| Anmerkung: |
© The Author(s), under exclusive licence to Springer-Verlag London Ltd., part of Springer Nature 2021 |
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| Übergeordnetes Werk: |
Enthalten in: The international journal of advanced manufacturing technology - London : Springer, 1985, 118(2021), 9-10 vom: 09. Okt., Seite 3091-3104 |
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| Übergeordnetes Werk: |
volume:118 ; year:2021 ; number:9-10 ; day:09 ; month:10 ; pages:3091-3104 |
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| DOI / URN: |
10.1007/s00170-021-08174-0 |
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SPR045992649 |
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| 245 | 1 | 0 | |a Green ceramic machining benefits through ultrasonic-assisted turning: an experimental investigation |
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| 520 | |a Abstract Machining of advanced ceramics in the green state aims to achieve complex geometry with near-net-shape dimensions minimizing machining steps after sintering, good surface finish, economic efficiency and flexibility, and reduced process costs, in addition to the removal of the outer layer with potential defects and prior correction of distortions expected during sintering. However, the pressure exerted by the cutting edge plus the removal of lumps can introduce damage such as chipping to the green part due to its low mechanical strength, especially with inappropriate cutting parameters. Ultrasonic-assisted machining on the cutting tool has been applied to improve machining performance by improving surface finish, reducing machining forces, and reducing tool wear. This paper proposes a study on ultrasonic-assisted turning (UAT) of ceramic materials in a green state where a flexure hinge was developed for allowing tool vibration only toward the depth of cut direction. A central composite design of experiments (DOE) with a full factorial design was performed to determine the proper condition of the cutting parameters. The results showed that the UAT on ceramic materials in a green state compared to conventional turning (CT) provided process benefits through improved surface finish due to reduced lump pull-outs, decreased tool flank wear by 34%, and reduced machining forces (10%). Finally, ultrasonic vibration promoted intermittent part-tool contact releasing the removed debris, which increases material removal at the chip-tool interface and consequently diminishes material adhesion on the tool. | ||
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| 650 | 4 | |a Green machining |7 (dpeaa)DE-He213 | |
| 650 | 4 | |a Ultrasonic-assisted turning |7 (dpeaa)DE-He213 | |
| 650 | 4 | |a Machining forces |7 (dpeaa)DE-He213 | |
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| 700 | 1 | |a Fortulan, Carlos Alberto |4 aut | |
| 700 | 1 | |a da Silva, Rodrigo Henriques Lopes |4 aut | |
| 700 | 1 | |a Foschini, Cesar Renato |4 aut | |
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10.1007/s00170-021-08174-0 doi (DE-627)SPR045992649 (SPR)s00170-021-08174-0-e DE-627 ger DE-627 rakwb eng Júnior, Marcos Gonçalves verfasserin aut Green ceramic machining benefits through ultrasonic-assisted turning: an experimental investigation 2021 Text txt rdacontent Computermedien c rdamedia Online-Ressource cr rdacarrier © The Author(s), under exclusive licence to Springer-Verlag London Ltd., part of Springer Nature 2021 Abstract Machining of advanced ceramics in the green state aims to achieve complex geometry with near-net-shape dimensions minimizing machining steps after sintering, good surface finish, economic efficiency and flexibility, and reduced process costs, in addition to the removal of the outer layer with potential defects and prior correction of distortions expected during sintering. However, the pressure exerted by the cutting edge plus the removal of lumps can introduce damage such as chipping to the green part due to its low mechanical strength, especially with inappropriate cutting parameters. Ultrasonic-assisted machining on the cutting tool has been applied to improve machining performance by improving surface finish, reducing machining forces, and reducing tool wear. This paper proposes a study on ultrasonic-assisted turning (UAT) of ceramic materials in a green state where a flexure hinge was developed for allowing tool vibration only toward the depth of cut direction. A central composite design of experiments (DOE) with a full factorial design was performed to determine the proper condition of the cutting parameters. The results showed that the UAT on ceramic materials in a green state compared to conventional turning (CT) provided process benefits through improved surface finish due to reduced lump pull-outs, decreased tool flank wear by 34%, and reduced machining forces (10%). Finally, ultrasonic vibration promoted intermittent part-tool contact releasing the removed debris, which increases material removal at the chip-tool interface and consequently diminishes material adhesion on the tool. Advanced ceramics (dpeaa)DE-He213 Green machining (dpeaa)DE-He213 Ultrasonic-assisted turning (dpeaa)DE-He213 Machining forces (dpeaa)DE-He213 França, Thiago Valle aut Fortulan, Carlos Alberto aut da Silva, Rodrigo Henriques Lopes aut Foschini, Cesar Renato aut Enthalten in The international journal of advanced manufacturing technology London : Springer, 1985 118(2021), 9-10 vom: 09. Okt., Seite 3091-3104 (DE-627)270127712 (DE-600)1476510-X 1433-3015 nnns volume:118 year:2021 number:9-10 day:09 month:10 pages:3091-3104 https://dx.doi.org/10.1007/s00170-021-08174-0 lizenzpflichtig Volltext GBV_USEFLAG_A SYSFLAG_A GBV_SPRINGER GBV_ILN_11 GBV_ILN_20 GBV_ILN_22 GBV_ILN_23 GBV_ILN_24 GBV_ILN_31 GBV_ILN_32 GBV_ILN_39 GBV_ILN_40 GBV_ILN_60 GBV_ILN_62 GBV_ILN_63 GBV_ILN_69 GBV_ILN_70 GBV_ILN_73 GBV_ILN_74 GBV_ILN_90 GBV_ILN_95 GBV_ILN_100 GBV_ILN_105 GBV_ILN_110 GBV_ILN_120 GBV_ILN_138 GBV_ILN_150 GBV_ILN_151 GBV_ILN_152 GBV_ILN_161 GBV_ILN_170 GBV_ILN_171 GBV_ILN_187 GBV_ILN_206 GBV_ILN_213 GBV_ILN_224 GBV_ILN_230 GBV_ILN_250 GBV_ILN_281 GBV_ILN_285 GBV_ILN_293 GBV_ILN_370 GBV_ILN_602 GBV_ILN_636 GBV_ILN_702 GBV_ILN_2001 GBV_ILN_2003 GBV_ILN_2004 GBV_ILN_2005 GBV_ILN_2006 GBV_ILN_2007 GBV_ILN_2008 GBV_ILN_2009 GBV_ILN_2010 GBV_ILN_2011 GBV_ILN_2014 GBV_ILN_2015 GBV_ILN_2020 GBV_ILN_2021 GBV_ILN_2025 GBV_ILN_2026 GBV_ILN_2027 GBV_ILN_2031 GBV_ILN_2034 GBV_ILN_2037 GBV_ILN_2038 GBV_ILN_2039 GBV_ILN_2044 GBV_ILN_2048 GBV_ILN_2049 GBV_ILN_2050 GBV_ILN_2055 GBV_ILN_2056 GBV_ILN_2057 GBV_ILN_2059 GBV_ILN_2061 GBV_ILN_2064 GBV_ILN_2065 GBV_ILN_2068 GBV_ILN_2088 GBV_ILN_2093 GBV_ILN_2106 GBV_ILN_2107 GBV_ILN_2108 GBV_ILN_2110 GBV_ILN_2111 GBV_ILN_2112 GBV_ILN_2113 GBV_ILN_2118 GBV_ILN_2119 GBV_ILN_2122 GBV_ILN_2129 GBV_ILN_2143 GBV_ILN_2144 GBV_ILN_2147 GBV_ILN_2148 GBV_ILN_2152 GBV_ILN_2153 GBV_ILN_2188 GBV_ILN_2190 GBV_ILN_2232 GBV_ILN_2336 GBV_ILN_2446 GBV_ILN_2470 GBV_ILN_2472 GBV_ILN_2507 GBV_ILN_2522 GBV_ILN_2548 GBV_ILN_4035 GBV_ILN_4037 GBV_ILN_4046 GBV_ILN_4112 GBV_ILN_4125 GBV_ILN_4126 GBV_ILN_4242 GBV_ILN_4246 GBV_ILN_4249 GBV_ILN_4251 GBV_ILN_4305 GBV_ILN_4306 GBV_ILN_4307 GBV_ILN_4313 GBV_ILN_4322 GBV_ILN_4323 GBV_ILN_4324 GBV_ILN_4325 GBV_ILN_4326 GBV_ILN_4328 GBV_ILN_4333 GBV_ILN_4334 GBV_ILN_4335 GBV_ILN_4336 GBV_ILN_4338 GBV_ILN_4393 GBV_ILN_4700 AR 118 2021 9-10 09 10 3091-3104 |
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10.1007/s00170-021-08174-0 doi (DE-627)SPR045992649 (SPR)s00170-021-08174-0-e DE-627 ger DE-627 rakwb eng Júnior, Marcos Gonçalves verfasserin aut Green ceramic machining benefits through ultrasonic-assisted turning: an experimental investigation 2021 Text txt rdacontent Computermedien c rdamedia Online-Ressource cr rdacarrier © The Author(s), under exclusive licence to Springer-Verlag London Ltd., part of Springer Nature 2021 Abstract Machining of advanced ceramics in the green state aims to achieve complex geometry with near-net-shape dimensions minimizing machining steps after sintering, good surface finish, economic efficiency and flexibility, and reduced process costs, in addition to the removal of the outer layer with potential defects and prior correction of distortions expected during sintering. However, the pressure exerted by the cutting edge plus the removal of lumps can introduce damage such as chipping to the green part due to its low mechanical strength, especially with inappropriate cutting parameters. Ultrasonic-assisted machining on the cutting tool has been applied to improve machining performance by improving surface finish, reducing machining forces, and reducing tool wear. This paper proposes a study on ultrasonic-assisted turning (UAT) of ceramic materials in a green state where a flexure hinge was developed for allowing tool vibration only toward the depth of cut direction. A central composite design of experiments (DOE) with a full factorial design was performed to determine the proper condition of the cutting parameters. The results showed that the UAT on ceramic materials in a green state compared to conventional turning (CT) provided process benefits through improved surface finish due to reduced lump pull-outs, decreased tool flank wear by 34%, and reduced machining forces (10%). Finally, ultrasonic vibration promoted intermittent part-tool contact releasing the removed debris, which increases material removal at the chip-tool interface and consequently diminishes material adhesion on the tool. Advanced ceramics (dpeaa)DE-He213 Green machining (dpeaa)DE-He213 Ultrasonic-assisted turning (dpeaa)DE-He213 Machining forces (dpeaa)DE-He213 França, Thiago Valle aut Fortulan, Carlos Alberto aut da Silva, Rodrigo Henriques Lopes aut Foschini, Cesar Renato aut Enthalten in The international journal of advanced manufacturing technology London : Springer, 1985 118(2021), 9-10 vom: 09. Okt., Seite 3091-3104 (DE-627)270127712 (DE-600)1476510-X 1433-3015 nnns volume:118 year:2021 number:9-10 day:09 month:10 pages:3091-3104 https://dx.doi.org/10.1007/s00170-021-08174-0 lizenzpflichtig Volltext GBV_USEFLAG_A SYSFLAG_A GBV_SPRINGER GBV_ILN_11 GBV_ILN_20 GBV_ILN_22 GBV_ILN_23 GBV_ILN_24 GBV_ILN_31 GBV_ILN_32 GBV_ILN_39 GBV_ILN_40 GBV_ILN_60 GBV_ILN_62 GBV_ILN_63 GBV_ILN_69 GBV_ILN_70 GBV_ILN_73 GBV_ILN_74 GBV_ILN_90 GBV_ILN_95 GBV_ILN_100 GBV_ILN_105 GBV_ILN_110 GBV_ILN_120 GBV_ILN_138 GBV_ILN_150 GBV_ILN_151 GBV_ILN_152 GBV_ILN_161 GBV_ILN_170 GBV_ILN_171 GBV_ILN_187 GBV_ILN_206 GBV_ILN_213 GBV_ILN_224 GBV_ILN_230 GBV_ILN_250 GBV_ILN_281 GBV_ILN_285 GBV_ILN_293 GBV_ILN_370 GBV_ILN_602 GBV_ILN_636 GBV_ILN_702 GBV_ILN_2001 GBV_ILN_2003 GBV_ILN_2004 GBV_ILN_2005 GBV_ILN_2006 GBV_ILN_2007 GBV_ILN_2008 GBV_ILN_2009 GBV_ILN_2010 GBV_ILN_2011 GBV_ILN_2014 GBV_ILN_2015 GBV_ILN_2020 GBV_ILN_2021 GBV_ILN_2025 GBV_ILN_2026 GBV_ILN_2027 GBV_ILN_2031 GBV_ILN_2034 GBV_ILN_2037 GBV_ILN_2038 GBV_ILN_2039 GBV_ILN_2044 GBV_ILN_2048 GBV_ILN_2049 GBV_ILN_2050 GBV_ILN_2055 GBV_ILN_2056 GBV_ILN_2057 GBV_ILN_2059 GBV_ILN_2061 GBV_ILN_2064 GBV_ILN_2065 GBV_ILN_2068 GBV_ILN_2088 GBV_ILN_2093 GBV_ILN_2106 GBV_ILN_2107 GBV_ILN_2108 GBV_ILN_2110 GBV_ILN_2111 GBV_ILN_2112 GBV_ILN_2113 GBV_ILN_2118 GBV_ILN_2119 GBV_ILN_2122 GBV_ILN_2129 GBV_ILN_2143 GBV_ILN_2144 GBV_ILN_2147 GBV_ILN_2148 GBV_ILN_2152 GBV_ILN_2153 GBV_ILN_2188 GBV_ILN_2190 GBV_ILN_2232 GBV_ILN_2336 GBV_ILN_2446 GBV_ILN_2470 GBV_ILN_2472 GBV_ILN_2507 GBV_ILN_2522 GBV_ILN_2548 GBV_ILN_4035 GBV_ILN_4037 GBV_ILN_4046 GBV_ILN_4112 GBV_ILN_4125 GBV_ILN_4126 GBV_ILN_4242 GBV_ILN_4246 GBV_ILN_4249 GBV_ILN_4251 GBV_ILN_4305 GBV_ILN_4306 GBV_ILN_4307 GBV_ILN_4313 GBV_ILN_4322 GBV_ILN_4323 GBV_ILN_4324 GBV_ILN_4325 GBV_ILN_4326 GBV_ILN_4328 GBV_ILN_4333 GBV_ILN_4334 GBV_ILN_4335 GBV_ILN_4336 GBV_ILN_4338 GBV_ILN_4393 GBV_ILN_4700 AR 118 2021 9-10 09 10 3091-3104 |
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10.1007/s00170-021-08174-0 doi (DE-627)SPR045992649 (SPR)s00170-021-08174-0-e DE-627 ger DE-627 rakwb eng Júnior, Marcos Gonçalves verfasserin aut Green ceramic machining benefits through ultrasonic-assisted turning: an experimental investigation 2021 Text txt rdacontent Computermedien c rdamedia Online-Ressource cr rdacarrier © The Author(s), under exclusive licence to Springer-Verlag London Ltd., part of Springer Nature 2021 Abstract Machining of advanced ceramics in the green state aims to achieve complex geometry with near-net-shape dimensions minimizing machining steps after sintering, good surface finish, economic efficiency and flexibility, and reduced process costs, in addition to the removal of the outer layer with potential defects and prior correction of distortions expected during sintering. However, the pressure exerted by the cutting edge plus the removal of lumps can introduce damage such as chipping to the green part due to its low mechanical strength, especially with inappropriate cutting parameters. Ultrasonic-assisted machining on the cutting tool has been applied to improve machining performance by improving surface finish, reducing machining forces, and reducing tool wear. This paper proposes a study on ultrasonic-assisted turning (UAT) of ceramic materials in a green state where a flexure hinge was developed for allowing tool vibration only toward the depth of cut direction. A central composite design of experiments (DOE) with a full factorial design was performed to determine the proper condition of the cutting parameters. The results showed that the UAT on ceramic materials in a green state compared to conventional turning (CT) provided process benefits through improved surface finish due to reduced lump pull-outs, decreased tool flank wear by 34%, and reduced machining forces (10%). Finally, ultrasonic vibration promoted intermittent part-tool contact releasing the removed debris, which increases material removal at the chip-tool interface and consequently diminishes material adhesion on the tool. Advanced ceramics (dpeaa)DE-He213 Green machining (dpeaa)DE-He213 Ultrasonic-assisted turning (dpeaa)DE-He213 Machining forces (dpeaa)DE-He213 França, Thiago Valle aut Fortulan, Carlos Alberto aut da Silva, Rodrigo Henriques Lopes aut Foschini, Cesar Renato aut Enthalten in The international journal of advanced manufacturing technology London : Springer, 1985 118(2021), 9-10 vom: 09. Okt., Seite 3091-3104 (DE-627)270127712 (DE-600)1476510-X 1433-3015 nnns volume:118 year:2021 number:9-10 day:09 month:10 pages:3091-3104 https://dx.doi.org/10.1007/s00170-021-08174-0 lizenzpflichtig Volltext GBV_USEFLAG_A SYSFLAG_A GBV_SPRINGER GBV_ILN_11 GBV_ILN_20 GBV_ILN_22 GBV_ILN_23 GBV_ILN_24 GBV_ILN_31 GBV_ILN_32 GBV_ILN_39 GBV_ILN_40 GBV_ILN_60 GBV_ILN_62 GBV_ILN_63 GBV_ILN_69 GBV_ILN_70 GBV_ILN_73 GBV_ILN_74 GBV_ILN_90 GBV_ILN_95 GBV_ILN_100 GBV_ILN_105 GBV_ILN_110 GBV_ILN_120 GBV_ILN_138 GBV_ILN_150 GBV_ILN_151 GBV_ILN_152 GBV_ILN_161 GBV_ILN_170 GBV_ILN_171 GBV_ILN_187 GBV_ILN_206 GBV_ILN_213 GBV_ILN_224 GBV_ILN_230 GBV_ILN_250 GBV_ILN_281 GBV_ILN_285 GBV_ILN_293 GBV_ILN_370 GBV_ILN_602 GBV_ILN_636 GBV_ILN_702 GBV_ILN_2001 GBV_ILN_2003 GBV_ILN_2004 GBV_ILN_2005 GBV_ILN_2006 GBV_ILN_2007 GBV_ILN_2008 GBV_ILN_2009 GBV_ILN_2010 GBV_ILN_2011 GBV_ILN_2014 GBV_ILN_2015 GBV_ILN_2020 GBV_ILN_2021 GBV_ILN_2025 GBV_ILN_2026 GBV_ILN_2027 GBV_ILN_2031 GBV_ILN_2034 GBV_ILN_2037 GBV_ILN_2038 GBV_ILN_2039 GBV_ILN_2044 GBV_ILN_2048 GBV_ILN_2049 GBV_ILN_2050 GBV_ILN_2055 GBV_ILN_2056 GBV_ILN_2057 GBV_ILN_2059 GBV_ILN_2061 GBV_ILN_2064 GBV_ILN_2065 GBV_ILN_2068 GBV_ILN_2088 GBV_ILN_2093 GBV_ILN_2106 GBV_ILN_2107 GBV_ILN_2108 GBV_ILN_2110 GBV_ILN_2111 GBV_ILN_2112 GBV_ILN_2113 GBV_ILN_2118 GBV_ILN_2119 GBV_ILN_2122 GBV_ILN_2129 GBV_ILN_2143 GBV_ILN_2144 GBV_ILN_2147 GBV_ILN_2148 GBV_ILN_2152 GBV_ILN_2153 GBV_ILN_2188 GBV_ILN_2190 GBV_ILN_2232 GBV_ILN_2336 GBV_ILN_2446 GBV_ILN_2470 GBV_ILN_2472 GBV_ILN_2507 GBV_ILN_2522 GBV_ILN_2548 GBV_ILN_4035 GBV_ILN_4037 GBV_ILN_4046 GBV_ILN_4112 GBV_ILN_4125 GBV_ILN_4126 GBV_ILN_4242 GBV_ILN_4246 GBV_ILN_4249 GBV_ILN_4251 GBV_ILN_4305 GBV_ILN_4306 GBV_ILN_4307 GBV_ILN_4313 GBV_ILN_4322 GBV_ILN_4323 GBV_ILN_4324 GBV_ILN_4325 GBV_ILN_4326 GBV_ILN_4328 GBV_ILN_4333 GBV_ILN_4334 GBV_ILN_4335 GBV_ILN_4336 GBV_ILN_4338 GBV_ILN_4393 GBV_ILN_4700 AR 118 2021 9-10 09 10 3091-3104 |
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10.1007/s00170-021-08174-0 doi (DE-627)SPR045992649 (SPR)s00170-021-08174-0-e DE-627 ger DE-627 rakwb eng Júnior, Marcos Gonçalves verfasserin aut Green ceramic machining benefits through ultrasonic-assisted turning: an experimental investigation 2021 Text txt rdacontent Computermedien c rdamedia Online-Ressource cr rdacarrier © The Author(s), under exclusive licence to Springer-Verlag London Ltd., part of Springer Nature 2021 Abstract Machining of advanced ceramics in the green state aims to achieve complex geometry with near-net-shape dimensions minimizing machining steps after sintering, good surface finish, economic efficiency and flexibility, and reduced process costs, in addition to the removal of the outer layer with potential defects and prior correction of distortions expected during sintering. However, the pressure exerted by the cutting edge plus the removal of lumps can introduce damage such as chipping to the green part due to its low mechanical strength, especially with inappropriate cutting parameters. Ultrasonic-assisted machining on the cutting tool has been applied to improve machining performance by improving surface finish, reducing machining forces, and reducing tool wear. This paper proposes a study on ultrasonic-assisted turning (UAT) of ceramic materials in a green state where a flexure hinge was developed for allowing tool vibration only toward the depth of cut direction. A central composite design of experiments (DOE) with a full factorial design was performed to determine the proper condition of the cutting parameters. The results showed that the UAT on ceramic materials in a green state compared to conventional turning (CT) provided process benefits through improved surface finish due to reduced lump pull-outs, decreased tool flank wear by 34%, and reduced machining forces (10%). Finally, ultrasonic vibration promoted intermittent part-tool contact releasing the removed debris, which increases material removal at the chip-tool interface and consequently diminishes material adhesion on the tool. Advanced ceramics (dpeaa)DE-He213 Green machining (dpeaa)DE-He213 Ultrasonic-assisted turning (dpeaa)DE-He213 Machining forces (dpeaa)DE-He213 França, Thiago Valle aut Fortulan, Carlos Alberto aut da Silva, Rodrigo Henriques Lopes aut Foschini, Cesar Renato aut Enthalten in The international journal of advanced manufacturing technology London : Springer, 1985 118(2021), 9-10 vom: 09. Okt., Seite 3091-3104 (DE-627)270127712 (DE-600)1476510-X 1433-3015 nnns volume:118 year:2021 number:9-10 day:09 month:10 pages:3091-3104 https://dx.doi.org/10.1007/s00170-021-08174-0 lizenzpflichtig Volltext GBV_USEFLAG_A SYSFLAG_A GBV_SPRINGER GBV_ILN_11 GBV_ILN_20 GBV_ILN_22 GBV_ILN_23 GBV_ILN_24 GBV_ILN_31 GBV_ILN_32 GBV_ILN_39 GBV_ILN_40 GBV_ILN_60 GBV_ILN_62 GBV_ILN_63 GBV_ILN_69 GBV_ILN_70 GBV_ILN_73 GBV_ILN_74 GBV_ILN_90 GBV_ILN_95 GBV_ILN_100 GBV_ILN_105 GBV_ILN_110 GBV_ILN_120 GBV_ILN_138 GBV_ILN_150 GBV_ILN_151 GBV_ILN_152 GBV_ILN_161 GBV_ILN_170 GBV_ILN_171 GBV_ILN_187 GBV_ILN_206 GBV_ILN_213 GBV_ILN_224 GBV_ILN_230 GBV_ILN_250 GBV_ILN_281 GBV_ILN_285 GBV_ILN_293 GBV_ILN_370 GBV_ILN_602 GBV_ILN_636 GBV_ILN_702 GBV_ILN_2001 GBV_ILN_2003 GBV_ILN_2004 GBV_ILN_2005 GBV_ILN_2006 GBV_ILN_2007 GBV_ILN_2008 GBV_ILN_2009 GBV_ILN_2010 GBV_ILN_2011 GBV_ILN_2014 GBV_ILN_2015 GBV_ILN_2020 GBV_ILN_2021 GBV_ILN_2025 GBV_ILN_2026 GBV_ILN_2027 GBV_ILN_2031 GBV_ILN_2034 GBV_ILN_2037 GBV_ILN_2038 GBV_ILN_2039 GBV_ILN_2044 GBV_ILN_2048 GBV_ILN_2049 GBV_ILN_2050 GBV_ILN_2055 GBV_ILN_2056 GBV_ILN_2057 GBV_ILN_2059 GBV_ILN_2061 GBV_ILN_2064 GBV_ILN_2065 GBV_ILN_2068 GBV_ILN_2088 GBV_ILN_2093 GBV_ILN_2106 GBV_ILN_2107 GBV_ILN_2108 GBV_ILN_2110 GBV_ILN_2111 GBV_ILN_2112 GBV_ILN_2113 GBV_ILN_2118 GBV_ILN_2119 GBV_ILN_2122 GBV_ILN_2129 GBV_ILN_2143 GBV_ILN_2144 GBV_ILN_2147 GBV_ILN_2148 GBV_ILN_2152 GBV_ILN_2153 GBV_ILN_2188 GBV_ILN_2190 GBV_ILN_2232 GBV_ILN_2336 GBV_ILN_2446 GBV_ILN_2470 GBV_ILN_2472 GBV_ILN_2507 GBV_ILN_2522 GBV_ILN_2548 GBV_ILN_4035 GBV_ILN_4037 GBV_ILN_4046 GBV_ILN_4112 GBV_ILN_4125 GBV_ILN_4126 GBV_ILN_4242 GBV_ILN_4246 GBV_ILN_4249 GBV_ILN_4251 GBV_ILN_4305 GBV_ILN_4306 GBV_ILN_4307 GBV_ILN_4313 GBV_ILN_4322 GBV_ILN_4323 GBV_ILN_4324 GBV_ILN_4325 GBV_ILN_4326 GBV_ILN_4328 GBV_ILN_4333 GBV_ILN_4334 GBV_ILN_4335 GBV_ILN_4336 GBV_ILN_4338 GBV_ILN_4393 GBV_ILN_4700 AR 118 2021 9-10 09 10 3091-3104 |
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10.1007/s00170-021-08174-0 doi (DE-627)SPR045992649 (SPR)s00170-021-08174-0-e DE-627 ger DE-627 rakwb eng Júnior, Marcos Gonçalves verfasserin aut Green ceramic machining benefits through ultrasonic-assisted turning: an experimental investigation 2021 Text txt rdacontent Computermedien c rdamedia Online-Ressource cr rdacarrier © The Author(s), under exclusive licence to Springer-Verlag London Ltd., part of Springer Nature 2021 Abstract Machining of advanced ceramics in the green state aims to achieve complex geometry with near-net-shape dimensions minimizing machining steps after sintering, good surface finish, economic efficiency and flexibility, and reduced process costs, in addition to the removal of the outer layer with potential defects and prior correction of distortions expected during sintering. However, the pressure exerted by the cutting edge plus the removal of lumps can introduce damage such as chipping to the green part due to its low mechanical strength, especially with inappropriate cutting parameters. Ultrasonic-assisted machining on the cutting tool has been applied to improve machining performance by improving surface finish, reducing machining forces, and reducing tool wear. This paper proposes a study on ultrasonic-assisted turning (UAT) of ceramic materials in a green state where a flexure hinge was developed for allowing tool vibration only toward the depth of cut direction. A central composite design of experiments (DOE) with a full factorial design was performed to determine the proper condition of the cutting parameters. The results showed that the UAT on ceramic materials in a green state compared to conventional turning (CT) provided process benefits through improved surface finish due to reduced lump pull-outs, decreased tool flank wear by 34%, and reduced machining forces (10%). Finally, ultrasonic vibration promoted intermittent part-tool contact releasing the removed debris, which increases material removal at the chip-tool interface and consequently diminishes material adhesion on the tool. Advanced ceramics (dpeaa)DE-He213 Green machining (dpeaa)DE-He213 Ultrasonic-assisted turning (dpeaa)DE-He213 Machining forces (dpeaa)DE-He213 França, Thiago Valle aut Fortulan, Carlos Alberto aut da Silva, Rodrigo Henriques Lopes aut Foschini, Cesar Renato aut Enthalten in The international journal of advanced manufacturing technology London : Springer, 1985 118(2021), 9-10 vom: 09. Okt., Seite 3091-3104 (DE-627)270127712 (DE-600)1476510-X 1433-3015 nnns volume:118 year:2021 number:9-10 day:09 month:10 pages:3091-3104 https://dx.doi.org/10.1007/s00170-021-08174-0 lizenzpflichtig Volltext GBV_USEFLAG_A SYSFLAG_A GBV_SPRINGER GBV_ILN_11 GBV_ILN_20 GBV_ILN_22 GBV_ILN_23 GBV_ILN_24 GBV_ILN_31 GBV_ILN_32 GBV_ILN_39 GBV_ILN_40 GBV_ILN_60 GBV_ILN_62 GBV_ILN_63 GBV_ILN_69 GBV_ILN_70 GBV_ILN_73 GBV_ILN_74 GBV_ILN_90 GBV_ILN_95 GBV_ILN_100 GBV_ILN_105 GBV_ILN_110 GBV_ILN_120 GBV_ILN_138 GBV_ILN_150 GBV_ILN_151 GBV_ILN_152 GBV_ILN_161 GBV_ILN_170 GBV_ILN_171 GBV_ILN_187 GBV_ILN_206 GBV_ILN_213 GBV_ILN_224 GBV_ILN_230 GBV_ILN_250 GBV_ILN_281 GBV_ILN_285 GBV_ILN_293 GBV_ILN_370 GBV_ILN_602 GBV_ILN_636 GBV_ILN_702 GBV_ILN_2001 GBV_ILN_2003 GBV_ILN_2004 GBV_ILN_2005 GBV_ILN_2006 GBV_ILN_2007 GBV_ILN_2008 GBV_ILN_2009 GBV_ILN_2010 GBV_ILN_2011 GBV_ILN_2014 GBV_ILN_2015 GBV_ILN_2020 GBV_ILN_2021 GBV_ILN_2025 GBV_ILN_2026 GBV_ILN_2027 GBV_ILN_2031 GBV_ILN_2034 GBV_ILN_2037 GBV_ILN_2038 GBV_ILN_2039 GBV_ILN_2044 GBV_ILN_2048 GBV_ILN_2049 GBV_ILN_2050 GBV_ILN_2055 GBV_ILN_2056 GBV_ILN_2057 GBV_ILN_2059 GBV_ILN_2061 GBV_ILN_2064 GBV_ILN_2065 GBV_ILN_2068 GBV_ILN_2088 GBV_ILN_2093 GBV_ILN_2106 GBV_ILN_2107 GBV_ILN_2108 GBV_ILN_2110 GBV_ILN_2111 GBV_ILN_2112 GBV_ILN_2113 GBV_ILN_2118 GBV_ILN_2119 GBV_ILN_2122 GBV_ILN_2129 GBV_ILN_2143 GBV_ILN_2144 GBV_ILN_2147 GBV_ILN_2148 GBV_ILN_2152 GBV_ILN_2153 GBV_ILN_2188 GBV_ILN_2190 GBV_ILN_2232 GBV_ILN_2336 GBV_ILN_2446 GBV_ILN_2470 GBV_ILN_2472 GBV_ILN_2507 GBV_ILN_2522 GBV_ILN_2548 GBV_ILN_4035 GBV_ILN_4037 GBV_ILN_4046 GBV_ILN_4112 GBV_ILN_4125 GBV_ILN_4126 GBV_ILN_4242 GBV_ILN_4246 GBV_ILN_4249 GBV_ILN_4251 GBV_ILN_4305 GBV_ILN_4306 GBV_ILN_4307 GBV_ILN_4313 GBV_ILN_4322 GBV_ILN_4323 GBV_ILN_4324 GBV_ILN_4325 GBV_ILN_4326 GBV_ILN_4328 GBV_ILN_4333 GBV_ILN_4334 GBV_ILN_4335 GBV_ILN_4336 GBV_ILN_4338 GBV_ILN_4393 GBV_ILN_4700 AR 118 2021 9-10 09 10 3091-3104 |
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Júnior, Marcos Gonçalves @@aut@@ França, Thiago Valle @@aut@@ Fortulan, Carlos Alberto @@aut@@ da Silva, Rodrigo Henriques Lopes @@aut@@ Foschini, Cesar Renato @@aut@@ |
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Júnior, Marcos Gonçalves |
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green ceramic machining benefits through ultrasonic-assisted turning: an experimental investigation |
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Green ceramic machining benefits through ultrasonic-assisted turning: an experimental investigation |
| abstract |
Abstract Machining of advanced ceramics in the green state aims to achieve complex geometry with near-net-shape dimensions minimizing machining steps after sintering, good surface finish, economic efficiency and flexibility, and reduced process costs, in addition to the removal of the outer layer with potential defects and prior correction of distortions expected during sintering. However, the pressure exerted by the cutting edge plus the removal of lumps can introduce damage such as chipping to the green part due to its low mechanical strength, especially with inappropriate cutting parameters. Ultrasonic-assisted machining on the cutting tool has been applied to improve machining performance by improving surface finish, reducing machining forces, and reducing tool wear. This paper proposes a study on ultrasonic-assisted turning (UAT) of ceramic materials in a green state where a flexure hinge was developed for allowing tool vibration only toward the depth of cut direction. A central composite design of experiments (DOE) with a full factorial design was performed to determine the proper condition of the cutting parameters. The results showed that the UAT on ceramic materials in a green state compared to conventional turning (CT) provided process benefits through improved surface finish due to reduced lump pull-outs, decreased tool flank wear by 34%, and reduced machining forces (10%). Finally, ultrasonic vibration promoted intermittent part-tool contact releasing the removed debris, which increases material removal at the chip-tool interface and consequently diminishes material adhesion on the tool. © The Author(s), under exclusive licence to Springer-Verlag London Ltd., part of Springer Nature 2021 |
| abstractGer |
Abstract Machining of advanced ceramics in the green state aims to achieve complex geometry with near-net-shape dimensions minimizing machining steps after sintering, good surface finish, economic efficiency and flexibility, and reduced process costs, in addition to the removal of the outer layer with potential defects and prior correction of distortions expected during sintering. However, the pressure exerted by the cutting edge plus the removal of lumps can introduce damage such as chipping to the green part due to its low mechanical strength, especially with inappropriate cutting parameters. Ultrasonic-assisted machining on the cutting tool has been applied to improve machining performance by improving surface finish, reducing machining forces, and reducing tool wear. This paper proposes a study on ultrasonic-assisted turning (UAT) of ceramic materials in a green state where a flexure hinge was developed for allowing tool vibration only toward the depth of cut direction. A central composite design of experiments (DOE) with a full factorial design was performed to determine the proper condition of the cutting parameters. The results showed that the UAT on ceramic materials in a green state compared to conventional turning (CT) provided process benefits through improved surface finish due to reduced lump pull-outs, decreased tool flank wear by 34%, and reduced machining forces (10%). Finally, ultrasonic vibration promoted intermittent part-tool contact releasing the removed debris, which increases material removal at the chip-tool interface and consequently diminishes material adhesion on the tool. © The Author(s), under exclusive licence to Springer-Verlag London Ltd., part of Springer Nature 2021 |
| abstract_unstemmed |
Abstract Machining of advanced ceramics in the green state aims to achieve complex geometry with near-net-shape dimensions minimizing machining steps after sintering, good surface finish, economic efficiency and flexibility, and reduced process costs, in addition to the removal of the outer layer with potential defects and prior correction of distortions expected during sintering. However, the pressure exerted by the cutting edge plus the removal of lumps can introduce damage such as chipping to the green part due to its low mechanical strength, especially with inappropriate cutting parameters. Ultrasonic-assisted machining on the cutting tool has been applied to improve machining performance by improving surface finish, reducing machining forces, and reducing tool wear. This paper proposes a study on ultrasonic-assisted turning (UAT) of ceramic materials in a green state where a flexure hinge was developed for allowing tool vibration only toward the depth of cut direction. A central composite design of experiments (DOE) with a full factorial design was performed to determine the proper condition of the cutting parameters. The results showed that the UAT on ceramic materials in a green state compared to conventional turning (CT) provided process benefits through improved surface finish due to reduced lump pull-outs, decreased tool flank wear by 34%, and reduced machining forces (10%). Finally, ultrasonic vibration promoted intermittent part-tool contact releasing the removed debris, which increases material removal at the chip-tool interface and consequently diminishes material adhesion on the tool. © The Author(s), under exclusive licence to Springer-Verlag London Ltd., part of Springer Nature 2021 |
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Green ceramic machining benefits through ultrasonic-assisted turning: an experimental investigation |
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https://dx.doi.org/10.1007/s00170-021-08174-0 |
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França, Thiago Valle Fortulan, Carlos Alberto da Silva, Rodrigo Henriques Lopes Foschini, Cesar Renato |
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França, Thiago Valle Fortulan, Carlos Alberto da Silva, Rodrigo Henriques Lopes Foschini, Cesar Renato |
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| doi_str |
10.1007/s00170-021-08174-0 |
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2024-07-03T19:37:57.684Z |
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| score |
7.3982916 |