Influence of micro-geometry of wiper facet on the performance of a milling insert: an experimental investigation and validation using numerical simulation
Abstract The wiper facets are incorporated between the corner radius and cutting edge of the inserts to achieve a higher surface finish and improve the overall efficiency of the metal cutting process. However, it also results in higher friction between the tool and workpiece (due to the larger conta...
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Gespeichert in:
| Autor*in: |
MUTHUSWAMY, PADMAKUMAR [verfasserIn] |
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| Format: |
E-Artikel |
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| Sprache: |
Englisch |
| Erschienen: |
2022 |
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| Schlagwörter: |
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| Anmerkung: |
© Indian Academy of Sciences 2022 |
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| Übergeordnetes Werk: |
Enthalten in: Sādhāna - Bangalore : Acad., 1978, 47(2022), 3 vom: 12. Juli |
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| Übergeordnetes Werk: |
volume:47 ; year:2022 ; number:3 ; day:12 ; month:07 |
| Links: |
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| DOI / URN: |
10.1007/s12046-022-01912-4 |
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| Katalog-ID: |
SPR047575328 |
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| 520 | |a Abstract The wiper facets are incorporated between the corner radius and cutting edge of the inserts to achieve a higher surface finish and improve the overall efficiency of the metal cutting process. However, it also results in higher friction between the tool and workpiece (due to the larger contact area between the tool and workpiece and wiping action) which increases the cutting force and sometimes even results in an unstable cutting operation. Numerous studies highlight the benefits of different micro-geometries on the cutting edge, whereas the effect of micro-geometry on the wiper facet (or wiper edge) is not known. Hence, the objective of this study is to provide an insight into the effect of different micro-geometries on wiper facet on cutting power, specific cutting energy, surface roughness, forces, and wear rate in face milling. Milling inserts with chamfer on both cutting and wiper edge, and chamfer on cutting edge, hone (radius) on wiper edge were exclusively designed and precision manufactured for the study. The study reveals that the inserts with chamfer on wiper facet gave 67 to 225% superior surface finish, whereas the insert with hone on wiper facet gave around 5% lower forces, cutting power, and specific cutting energy. The tool wear study revealed the superior edge stability of the insert with chamfer on the wiper facet. The experimental results were validated using numerical simulations. | ||
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| 650 | 4 | |a micro geometry |7 (dpeaa)DE-He213 | |
| 650 | 4 | |a specific cutting energy |7 (dpeaa)DE-He213 | |
| 650 | 4 | |a surface roughness |7 (dpeaa)DE-He213 | |
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10.1007/s12046-022-01912-4 doi (DE-627)SPR047575328 (SPR)s12046-022-01912-4-e DE-627 ger DE-627 rakwb eng MUTHUSWAMY, PADMAKUMAR verfasserin (orcid)0000-0003-2345-7209 aut Influence of micro-geometry of wiper facet on the performance of a milling insert: an experimental investigation and validation using numerical simulation 2022 Text txt rdacontent Computermedien c rdamedia Online-Ressource cr rdacarrier © Indian Academy of Sciences 2022 Abstract The wiper facets are incorporated between the corner radius and cutting edge of the inserts to achieve a higher surface finish and improve the overall efficiency of the metal cutting process. However, it also results in higher friction between the tool and workpiece (due to the larger contact area between the tool and workpiece and wiping action) which increases the cutting force and sometimes even results in an unstable cutting operation. Numerous studies highlight the benefits of different micro-geometries on the cutting edge, whereas the effect of micro-geometry on the wiper facet (or wiper edge) is not known. Hence, the objective of this study is to provide an insight into the effect of different micro-geometries on wiper facet on cutting power, specific cutting energy, surface roughness, forces, and wear rate in face milling. Milling inserts with chamfer on both cutting and wiper edge, and chamfer on cutting edge, hone (radius) on wiper edge were exclusively designed and precision manufactured for the study. The study reveals that the inserts with chamfer on wiper facet gave 67 to 225% superior surface finish, whereas the insert with hone on wiper facet gave around 5% lower forces, cutting power, and specific cutting energy. The tool wear study revealed the superior edge stability of the insert with chamfer on the wiper facet. The experimental results were validated using numerical simulations. Machining (dpeaa)DE-He213 cutting force (dpeaa)DE-He213 wiper edge (dpeaa)DE-He213 micro geometry (dpeaa)DE-He213 specific cutting energy (dpeaa)DE-He213 surface roughness (dpeaa)DE-He213 Enthalten in Sādhāna Bangalore : Acad., 1978 47(2022), 3 vom: 12. Juli (DE-627)359574963 (DE-600)2097680-X 0973-7677 nnns volume:47 year:2022 number:3 day:12 month:07 https://dx.doi.org/10.1007/s12046-022-01912-4 lizenzpflichtig Volltext GBV_USEFLAG_A SYSFLAG_A GBV_SPRINGER GBV_ILN_11 GBV_ILN_20 GBV_ILN_22 GBV_ILN_23 GBV_ILN_24 GBV_ILN_31 GBV_ILN_32 GBV_ILN_39 GBV_ILN_40 GBV_ILN_60 GBV_ILN_62 GBV_ILN_63 GBV_ILN_65 GBV_ILN_69 GBV_ILN_70 GBV_ILN_73 GBV_ILN_74 GBV_ILN_90 GBV_ILN_95 GBV_ILN_100 GBV_ILN_105 GBV_ILN_110 GBV_ILN_120 GBV_ILN_138 GBV_ILN_150 GBV_ILN_151 GBV_ILN_152 GBV_ILN_161 GBV_ILN_170 GBV_ILN_171 GBV_ILN_187 GBV_ILN_206 GBV_ILN_213 GBV_ILN_224 GBV_ILN_230 GBV_ILN_250 GBV_ILN_281 GBV_ILN_285 GBV_ILN_293 GBV_ILN_370 GBV_ILN_602 GBV_ILN_636 GBV_ILN_702 GBV_ILN_2001 GBV_ILN_2003 GBV_ILN_2004 GBV_ILN_2005 GBV_ILN_2006 GBV_ILN_2007 GBV_ILN_2008 GBV_ILN_2009 GBV_ILN_2010 GBV_ILN_2011 GBV_ILN_2014 GBV_ILN_2015 GBV_ILN_2020 GBV_ILN_2021 GBV_ILN_2025 GBV_ILN_2026 GBV_ILN_2027 GBV_ILN_2031 GBV_ILN_2034 GBV_ILN_2037 GBV_ILN_2038 GBV_ILN_2039 GBV_ILN_2044 GBV_ILN_2048 GBV_ILN_2049 GBV_ILN_2050 GBV_ILN_2055 GBV_ILN_2056 GBV_ILN_2057 GBV_ILN_2059 GBV_ILN_2061 GBV_ILN_2064 GBV_ILN_2065 GBV_ILN_2068 GBV_ILN_2088 GBV_ILN_2093 GBV_ILN_2106 GBV_ILN_2107 GBV_ILN_2108 GBV_ILN_2110 GBV_ILN_2111 GBV_ILN_2112 GBV_ILN_2113 GBV_ILN_2118 GBV_ILN_2119 GBV_ILN_2122 GBV_ILN_2129 GBV_ILN_2143 GBV_ILN_2144 GBV_ILN_2147 GBV_ILN_2148 GBV_ILN_2152 GBV_ILN_2153 GBV_ILN_2188 GBV_ILN_2190 GBV_ILN_2232 GBV_ILN_2336 GBV_ILN_2446 GBV_ILN_2470 GBV_ILN_2472 GBV_ILN_2507 GBV_ILN_2522 GBV_ILN_2548 GBV_ILN_4012 GBV_ILN_4035 GBV_ILN_4037 GBV_ILN_4046 GBV_ILN_4112 GBV_ILN_4125 GBV_ILN_4126 GBV_ILN_4242 GBV_ILN_4246 GBV_ILN_4249 GBV_ILN_4251 GBV_ILN_4305 GBV_ILN_4306 GBV_ILN_4307 GBV_ILN_4313 GBV_ILN_4322 GBV_ILN_4323 GBV_ILN_4324 GBV_ILN_4325 GBV_ILN_4326 GBV_ILN_4328 GBV_ILN_4333 GBV_ILN_4334 GBV_ILN_4335 GBV_ILN_4336 GBV_ILN_4338 GBV_ILN_4367 GBV_ILN_4393 GBV_ILN_4700 AR 47 2022 3 12 07 |
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10.1007/s12046-022-01912-4 doi (DE-627)SPR047575328 (SPR)s12046-022-01912-4-e DE-627 ger DE-627 rakwb eng MUTHUSWAMY, PADMAKUMAR verfasserin (orcid)0000-0003-2345-7209 aut Influence of micro-geometry of wiper facet on the performance of a milling insert: an experimental investigation and validation using numerical simulation 2022 Text txt rdacontent Computermedien c rdamedia Online-Ressource cr rdacarrier © Indian Academy of Sciences 2022 Abstract The wiper facets are incorporated between the corner radius and cutting edge of the inserts to achieve a higher surface finish and improve the overall efficiency of the metal cutting process. However, it also results in higher friction between the tool and workpiece (due to the larger contact area between the tool and workpiece and wiping action) which increases the cutting force and sometimes even results in an unstable cutting operation. Numerous studies highlight the benefits of different micro-geometries on the cutting edge, whereas the effect of micro-geometry on the wiper facet (or wiper edge) is not known. Hence, the objective of this study is to provide an insight into the effect of different micro-geometries on wiper facet on cutting power, specific cutting energy, surface roughness, forces, and wear rate in face milling. Milling inserts with chamfer on both cutting and wiper edge, and chamfer on cutting edge, hone (radius) on wiper edge were exclusively designed and precision manufactured for the study. The study reveals that the inserts with chamfer on wiper facet gave 67 to 225% superior surface finish, whereas the insert with hone on wiper facet gave around 5% lower forces, cutting power, and specific cutting energy. The tool wear study revealed the superior edge stability of the insert with chamfer on the wiper facet. The experimental results were validated using numerical simulations. Machining (dpeaa)DE-He213 cutting force (dpeaa)DE-He213 wiper edge (dpeaa)DE-He213 micro geometry (dpeaa)DE-He213 specific cutting energy (dpeaa)DE-He213 surface roughness (dpeaa)DE-He213 Enthalten in Sādhāna Bangalore : Acad., 1978 47(2022), 3 vom: 12. Juli (DE-627)359574963 (DE-600)2097680-X 0973-7677 nnns volume:47 year:2022 number:3 day:12 month:07 https://dx.doi.org/10.1007/s12046-022-01912-4 lizenzpflichtig Volltext GBV_USEFLAG_A SYSFLAG_A GBV_SPRINGER GBV_ILN_11 GBV_ILN_20 GBV_ILN_22 GBV_ILN_23 GBV_ILN_24 GBV_ILN_31 GBV_ILN_32 GBV_ILN_39 GBV_ILN_40 GBV_ILN_60 GBV_ILN_62 GBV_ILN_63 GBV_ILN_65 GBV_ILN_69 GBV_ILN_70 GBV_ILN_73 GBV_ILN_74 GBV_ILN_90 GBV_ILN_95 GBV_ILN_100 GBV_ILN_105 GBV_ILN_110 GBV_ILN_120 GBV_ILN_138 GBV_ILN_150 GBV_ILN_151 GBV_ILN_152 GBV_ILN_161 GBV_ILN_170 GBV_ILN_171 GBV_ILN_187 GBV_ILN_206 GBV_ILN_213 GBV_ILN_224 GBV_ILN_230 GBV_ILN_250 GBV_ILN_281 GBV_ILN_285 GBV_ILN_293 GBV_ILN_370 GBV_ILN_602 GBV_ILN_636 GBV_ILN_702 GBV_ILN_2001 GBV_ILN_2003 GBV_ILN_2004 GBV_ILN_2005 GBV_ILN_2006 GBV_ILN_2007 GBV_ILN_2008 GBV_ILN_2009 GBV_ILN_2010 GBV_ILN_2011 GBV_ILN_2014 GBV_ILN_2015 GBV_ILN_2020 GBV_ILN_2021 GBV_ILN_2025 GBV_ILN_2026 GBV_ILN_2027 GBV_ILN_2031 GBV_ILN_2034 GBV_ILN_2037 GBV_ILN_2038 GBV_ILN_2039 GBV_ILN_2044 GBV_ILN_2048 GBV_ILN_2049 GBV_ILN_2050 GBV_ILN_2055 GBV_ILN_2056 GBV_ILN_2057 GBV_ILN_2059 GBV_ILN_2061 GBV_ILN_2064 GBV_ILN_2065 GBV_ILN_2068 GBV_ILN_2088 GBV_ILN_2093 GBV_ILN_2106 GBV_ILN_2107 GBV_ILN_2108 GBV_ILN_2110 GBV_ILN_2111 GBV_ILN_2112 GBV_ILN_2113 GBV_ILN_2118 GBV_ILN_2119 GBV_ILN_2122 GBV_ILN_2129 GBV_ILN_2143 GBV_ILN_2144 GBV_ILN_2147 GBV_ILN_2148 GBV_ILN_2152 GBV_ILN_2153 GBV_ILN_2188 GBV_ILN_2190 GBV_ILN_2232 GBV_ILN_2336 GBV_ILN_2446 GBV_ILN_2470 GBV_ILN_2472 GBV_ILN_2507 GBV_ILN_2522 GBV_ILN_2548 GBV_ILN_4012 GBV_ILN_4035 GBV_ILN_4037 GBV_ILN_4046 GBV_ILN_4112 GBV_ILN_4125 GBV_ILN_4126 GBV_ILN_4242 GBV_ILN_4246 GBV_ILN_4249 GBV_ILN_4251 GBV_ILN_4305 GBV_ILN_4306 GBV_ILN_4307 GBV_ILN_4313 GBV_ILN_4322 GBV_ILN_4323 GBV_ILN_4324 GBV_ILN_4325 GBV_ILN_4326 GBV_ILN_4328 GBV_ILN_4333 GBV_ILN_4334 GBV_ILN_4335 GBV_ILN_4336 GBV_ILN_4338 GBV_ILN_4367 GBV_ILN_4393 GBV_ILN_4700 AR 47 2022 3 12 07 |
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10.1007/s12046-022-01912-4 doi (DE-627)SPR047575328 (SPR)s12046-022-01912-4-e DE-627 ger DE-627 rakwb eng MUTHUSWAMY, PADMAKUMAR verfasserin (orcid)0000-0003-2345-7209 aut Influence of micro-geometry of wiper facet on the performance of a milling insert: an experimental investigation and validation using numerical simulation 2022 Text txt rdacontent Computermedien c rdamedia Online-Ressource cr rdacarrier © Indian Academy of Sciences 2022 Abstract The wiper facets are incorporated between the corner radius and cutting edge of the inserts to achieve a higher surface finish and improve the overall efficiency of the metal cutting process. However, it also results in higher friction between the tool and workpiece (due to the larger contact area between the tool and workpiece and wiping action) which increases the cutting force and sometimes even results in an unstable cutting operation. Numerous studies highlight the benefits of different micro-geometries on the cutting edge, whereas the effect of micro-geometry on the wiper facet (or wiper edge) is not known. Hence, the objective of this study is to provide an insight into the effect of different micro-geometries on wiper facet on cutting power, specific cutting energy, surface roughness, forces, and wear rate in face milling. Milling inserts with chamfer on both cutting and wiper edge, and chamfer on cutting edge, hone (radius) on wiper edge were exclusively designed and precision manufactured for the study. The study reveals that the inserts with chamfer on wiper facet gave 67 to 225% superior surface finish, whereas the insert with hone on wiper facet gave around 5% lower forces, cutting power, and specific cutting energy. The tool wear study revealed the superior edge stability of the insert with chamfer on the wiper facet. The experimental results were validated using numerical simulations. Machining (dpeaa)DE-He213 cutting force (dpeaa)DE-He213 wiper edge (dpeaa)DE-He213 micro geometry (dpeaa)DE-He213 specific cutting energy (dpeaa)DE-He213 surface roughness (dpeaa)DE-He213 Enthalten in Sādhāna Bangalore : Acad., 1978 47(2022), 3 vom: 12. Juli (DE-627)359574963 (DE-600)2097680-X 0973-7677 nnns volume:47 year:2022 number:3 day:12 month:07 https://dx.doi.org/10.1007/s12046-022-01912-4 lizenzpflichtig Volltext GBV_USEFLAG_A SYSFLAG_A GBV_SPRINGER GBV_ILN_11 GBV_ILN_20 GBV_ILN_22 GBV_ILN_23 GBV_ILN_24 GBV_ILN_31 GBV_ILN_32 GBV_ILN_39 GBV_ILN_40 GBV_ILN_60 GBV_ILN_62 GBV_ILN_63 GBV_ILN_65 GBV_ILN_69 GBV_ILN_70 GBV_ILN_73 GBV_ILN_74 GBV_ILN_90 GBV_ILN_95 GBV_ILN_100 GBV_ILN_105 GBV_ILN_110 GBV_ILN_120 GBV_ILN_138 GBV_ILN_150 GBV_ILN_151 GBV_ILN_152 GBV_ILN_161 GBV_ILN_170 GBV_ILN_171 GBV_ILN_187 GBV_ILN_206 GBV_ILN_213 GBV_ILN_224 GBV_ILN_230 GBV_ILN_250 GBV_ILN_281 GBV_ILN_285 GBV_ILN_293 GBV_ILN_370 GBV_ILN_602 GBV_ILN_636 GBV_ILN_702 GBV_ILN_2001 GBV_ILN_2003 GBV_ILN_2004 GBV_ILN_2005 GBV_ILN_2006 GBV_ILN_2007 GBV_ILN_2008 GBV_ILN_2009 GBV_ILN_2010 GBV_ILN_2011 GBV_ILN_2014 GBV_ILN_2015 GBV_ILN_2020 GBV_ILN_2021 GBV_ILN_2025 GBV_ILN_2026 GBV_ILN_2027 GBV_ILN_2031 GBV_ILN_2034 GBV_ILN_2037 GBV_ILN_2038 GBV_ILN_2039 GBV_ILN_2044 GBV_ILN_2048 GBV_ILN_2049 GBV_ILN_2050 GBV_ILN_2055 GBV_ILN_2056 GBV_ILN_2057 GBV_ILN_2059 GBV_ILN_2061 GBV_ILN_2064 GBV_ILN_2065 GBV_ILN_2068 GBV_ILN_2088 GBV_ILN_2093 GBV_ILN_2106 GBV_ILN_2107 GBV_ILN_2108 GBV_ILN_2110 GBV_ILN_2111 GBV_ILN_2112 GBV_ILN_2113 GBV_ILN_2118 GBV_ILN_2119 GBV_ILN_2122 GBV_ILN_2129 GBV_ILN_2143 GBV_ILN_2144 GBV_ILN_2147 GBV_ILN_2148 GBV_ILN_2152 GBV_ILN_2153 GBV_ILN_2188 GBV_ILN_2190 GBV_ILN_2232 GBV_ILN_2336 GBV_ILN_2446 GBV_ILN_2470 GBV_ILN_2472 GBV_ILN_2507 GBV_ILN_2522 GBV_ILN_2548 GBV_ILN_4012 GBV_ILN_4035 GBV_ILN_4037 GBV_ILN_4046 GBV_ILN_4112 GBV_ILN_4125 GBV_ILN_4126 GBV_ILN_4242 GBV_ILN_4246 GBV_ILN_4249 GBV_ILN_4251 GBV_ILN_4305 GBV_ILN_4306 GBV_ILN_4307 GBV_ILN_4313 GBV_ILN_4322 GBV_ILN_4323 GBV_ILN_4324 GBV_ILN_4325 GBV_ILN_4326 GBV_ILN_4328 GBV_ILN_4333 GBV_ILN_4334 GBV_ILN_4335 GBV_ILN_4336 GBV_ILN_4338 GBV_ILN_4367 GBV_ILN_4393 GBV_ILN_4700 AR 47 2022 3 12 07 |
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10.1007/s12046-022-01912-4 doi (DE-627)SPR047575328 (SPR)s12046-022-01912-4-e DE-627 ger DE-627 rakwb eng MUTHUSWAMY, PADMAKUMAR verfasserin (orcid)0000-0003-2345-7209 aut Influence of micro-geometry of wiper facet on the performance of a milling insert: an experimental investigation and validation using numerical simulation 2022 Text txt rdacontent Computermedien c rdamedia Online-Ressource cr rdacarrier © Indian Academy of Sciences 2022 Abstract The wiper facets are incorporated between the corner radius and cutting edge of the inserts to achieve a higher surface finish and improve the overall efficiency of the metal cutting process. However, it also results in higher friction between the tool and workpiece (due to the larger contact area between the tool and workpiece and wiping action) which increases the cutting force and sometimes even results in an unstable cutting operation. Numerous studies highlight the benefits of different micro-geometries on the cutting edge, whereas the effect of micro-geometry on the wiper facet (or wiper edge) is not known. Hence, the objective of this study is to provide an insight into the effect of different micro-geometries on wiper facet on cutting power, specific cutting energy, surface roughness, forces, and wear rate in face milling. Milling inserts with chamfer on both cutting and wiper edge, and chamfer on cutting edge, hone (radius) on wiper edge were exclusively designed and precision manufactured for the study. The study reveals that the inserts with chamfer on wiper facet gave 67 to 225% superior surface finish, whereas the insert with hone on wiper facet gave around 5% lower forces, cutting power, and specific cutting energy. The tool wear study revealed the superior edge stability of the insert with chamfer on the wiper facet. The experimental results were validated using numerical simulations. Machining (dpeaa)DE-He213 cutting force (dpeaa)DE-He213 wiper edge (dpeaa)DE-He213 micro geometry (dpeaa)DE-He213 specific cutting energy (dpeaa)DE-He213 surface roughness (dpeaa)DE-He213 Enthalten in Sādhāna Bangalore : Acad., 1978 47(2022), 3 vom: 12. Juli (DE-627)359574963 (DE-600)2097680-X 0973-7677 nnns volume:47 year:2022 number:3 day:12 month:07 https://dx.doi.org/10.1007/s12046-022-01912-4 lizenzpflichtig Volltext GBV_USEFLAG_A SYSFLAG_A GBV_SPRINGER GBV_ILN_11 GBV_ILN_20 GBV_ILN_22 GBV_ILN_23 GBV_ILN_24 GBV_ILN_31 GBV_ILN_32 GBV_ILN_39 GBV_ILN_40 GBV_ILN_60 GBV_ILN_62 GBV_ILN_63 GBV_ILN_65 GBV_ILN_69 GBV_ILN_70 GBV_ILN_73 GBV_ILN_74 GBV_ILN_90 GBV_ILN_95 GBV_ILN_100 GBV_ILN_105 GBV_ILN_110 GBV_ILN_120 GBV_ILN_138 GBV_ILN_150 GBV_ILN_151 GBV_ILN_152 GBV_ILN_161 GBV_ILN_170 GBV_ILN_171 GBV_ILN_187 GBV_ILN_206 GBV_ILN_213 GBV_ILN_224 GBV_ILN_230 GBV_ILN_250 GBV_ILN_281 GBV_ILN_285 GBV_ILN_293 GBV_ILN_370 GBV_ILN_602 GBV_ILN_636 GBV_ILN_702 GBV_ILN_2001 GBV_ILN_2003 GBV_ILN_2004 GBV_ILN_2005 GBV_ILN_2006 GBV_ILN_2007 GBV_ILN_2008 GBV_ILN_2009 GBV_ILN_2010 GBV_ILN_2011 GBV_ILN_2014 GBV_ILN_2015 GBV_ILN_2020 GBV_ILN_2021 GBV_ILN_2025 GBV_ILN_2026 GBV_ILN_2027 GBV_ILN_2031 GBV_ILN_2034 GBV_ILN_2037 GBV_ILN_2038 GBV_ILN_2039 GBV_ILN_2044 GBV_ILN_2048 GBV_ILN_2049 GBV_ILN_2050 GBV_ILN_2055 GBV_ILN_2056 GBV_ILN_2057 GBV_ILN_2059 GBV_ILN_2061 GBV_ILN_2064 GBV_ILN_2065 GBV_ILN_2068 GBV_ILN_2088 GBV_ILN_2093 GBV_ILN_2106 GBV_ILN_2107 GBV_ILN_2108 GBV_ILN_2110 GBV_ILN_2111 GBV_ILN_2112 GBV_ILN_2113 GBV_ILN_2118 GBV_ILN_2119 GBV_ILN_2122 GBV_ILN_2129 GBV_ILN_2143 GBV_ILN_2144 GBV_ILN_2147 GBV_ILN_2148 GBV_ILN_2152 GBV_ILN_2153 GBV_ILN_2188 GBV_ILN_2190 GBV_ILN_2232 GBV_ILN_2336 GBV_ILN_2446 GBV_ILN_2470 GBV_ILN_2472 GBV_ILN_2507 GBV_ILN_2522 GBV_ILN_2548 GBV_ILN_4012 GBV_ILN_4035 GBV_ILN_4037 GBV_ILN_4046 GBV_ILN_4112 GBV_ILN_4125 GBV_ILN_4126 GBV_ILN_4242 GBV_ILN_4246 GBV_ILN_4249 GBV_ILN_4251 GBV_ILN_4305 GBV_ILN_4306 GBV_ILN_4307 GBV_ILN_4313 GBV_ILN_4322 GBV_ILN_4323 GBV_ILN_4324 GBV_ILN_4325 GBV_ILN_4326 GBV_ILN_4328 GBV_ILN_4333 GBV_ILN_4334 GBV_ILN_4335 GBV_ILN_4336 GBV_ILN_4338 GBV_ILN_4367 GBV_ILN_4393 GBV_ILN_4700 AR 47 2022 3 12 07 |
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10.1007/s12046-022-01912-4 doi (DE-627)SPR047575328 (SPR)s12046-022-01912-4-e DE-627 ger DE-627 rakwb eng MUTHUSWAMY, PADMAKUMAR verfasserin (orcid)0000-0003-2345-7209 aut Influence of micro-geometry of wiper facet on the performance of a milling insert: an experimental investigation and validation using numerical simulation 2022 Text txt rdacontent Computermedien c rdamedia Online-Ressource cr rdacarrier © Indian Academy of Sciences 2022 Abstract The wiper facets are incorporated between the corner radius and cutting edge of the inserts to achieve a higher surface finish and improve the overall efficiency of the metal cutting process. However, it also results in higher friction between the tool and workpiece (due to the larger contact area between the tool and workpiece and wiping action) which increases the cutting force and sometimes even results in an unstable cutting operation. Numerous studies highlight the benefits of different micro-geometries on the cutting edge, whereas the effect of micro-geometry on the wiper facet (or wiper edge) is not known. Hence, the objective of this study is to provide an insight into the effect of different micro-geometries on wiper facet on cutting power, specific cutting energy, surface roughness, forces, and wear rate in face milling. Milling inserts with chamfer on both cutting and wiper edge, and chamfer on cutting edge, hone (radius) on wiper edge were exclusively designed and precision manufactured for the study. The study reveals that the inserts with chamfer on wiper facet gave 67 to 225% superior surface finish, whereas the insert with hone on wiper facet gave around 5% lower forces, cutting power, and specific cutting energy. The tool wear study revealed the superior edge stability of the insert with chamfer on the wiper facet. The experimental results were validated using numerical simulations. Machining (dpeaa)DE-He213 cutting force (dpeaa)DE-He213 wiper edge (dpeaa)DE-He213 micro geometry (dpeaa)DE-He213 specific cutting energy (dpeaa)DE-He213 surface roughness (dpeaa)DE-He213 Enthalten in Sādhāna Bangalore : Acad., 1978 47(2022), 3 vom: 12. Juli (DE-627)359574963 (DE-600)2097680-X 0973-7677 nnns volume:47 year:2022 number:3 day:12 month:07 https://dx.doi.org/10.1007/s12046-022-01912-4 lizenzpflichtig Volltext GBV_USEFLAG_A SYSFLAG_A GBV_SPRINGER GBV_ILN_11 GBV_ILN_20 GBV_ILN_22 GBV_ILN_23 GBV_ILN_24 GBV_ILN_31 GBV_ILN_32 GBV_ILN_39 GBV_ILN_40 GBV_ILN_60 GBV_ILN_62 GBV_ILN_63 GBV_ILN_65 GBV_ILN_69 GBV_ILN_70 GBV_ILN_73 GBV_ILN_74 GBV_ILN_90 GBV_ILN_95 GBV_ILN_100 GBV_ILN_105 GBV_ILN_110 GBV_ILN_120 GBV_ILN_138 GBV_ILN_150 GBV_ILN_151 GBV_ILN_152 GBV_ILN_161 GBV_ILN_170 GBV_ILN_171 GBV_ILN_187 GBV_ILN_206 GBV_ILN_213 GBV_ILN_224 GBV_ILN_230 GBV_ILN_250 GBV_ILN_281 GBV_ILN_285 GBV_ILN_293 GBV_ILN_370 GBV_ILN_602 GBV_ILN_636 GBV_ILN_702 GBV_ILN_2001 GBV_ILN_2003 GBV_ILN_2004 GBV_ILN_2005 GBV_ILN_2006 GBV_ILN_2007 GBV_ILN_2008 GBV_ILN_2009 GBV_ILN_2010 GBV_ILN_2011 GBV_ILN_2014 GBV_ILN_2015 GBV_ILN_2020 GBV_ILN_2021 GBV_ILN_2025 GBV_ILN_2026 GBV_ILN_2027 GBV_ILN_2031 GBV_ILN_2034 GBV_ILN_2037 GBV_ILN_2038 GBV_ILN_2039 GBV_ILN_2044 GBV_ILN_2048 GBV_ILN_2049 GBV_ILN_2050 GBV_ILN_2055 GBV_ILN_2056 GBV_ILN_2057 GBV_ILN_2059 GBV_ILN_2061 GBV_ILN_2064 GBV_ILN_2065 GBV_ILN_2068 GBV_ILN_2088 GBV_ILN_2093 GBV_ILN_2106 GBV_ILN_2107 GBV_ILN_2108 GBV_ILN_2110 GBV_ILN_2111 GBV_ILN_2112 GBV_ILN_2113 GBV_ILN_2118 GBV_ILN_2119 GBV_ILN_2122 GBV_ILN_2129 GBV_ILN_2143 GBV_ILN_2144 GBV_ILN_2147 GBV_ILN_2148 GBV_ILN_2152 GBV_ILN_2153 GBV_ILN_2188 GBV_ILN_2190 GBV_ILN_2232 GBV_ILN_2336 GBV_ILN_2446 GBV_ILN_2470 GBV_ILN_2472 GBV_ILN_2507 GBV_ILN_2522 GBV_ILN_2548 GBV_ILN_4012 GBV_ILN_4035 GBV_ILN_4037 GBV_ILN_4046 GBV_ILN_4112 GBV_ILN_4125 GBV_ILN_4126 GBV_ILN_4242 GBV_ILN_4246 GBV_ILN_4249 GBV_ILN_4251 GBV_ILN_4305 GBV_ILN_4306 GBV_ILN_4307 GBV_ILN_4313 GBV_ILN_4322 GBV_ILN_4323 GBV_ILN_4324 GBV_ILN_4325 GBV_ILN_4326 GBV_ILN_4328 GBV_ILN_4333 GBV_ILN_4334 GBV_ILN_4335 GBV_ILN_4336 GBV_ILN_4338 GBV_ILN_4367 GBV_ILN_4393 GBV_ILN_4700 AR 47 2022 3 12 07 |
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However, it also results in higher friction between the tool and workpiece (due to the larger contact area between the tool and workpiece and wiping action) which increases the cutting force and sometimes even results in an unstable cutting operation. Numerous studies highlight the benefits of different micro-geometries on the cutting edge, whereas the effect of micro-geometry on the wiper facet (or wiper edge) is not known. Hence, the objective of this study is to provide an insight into the effect of different micro-geometries on wiper facet on cutting power, specific cutting energy, surface roughness, forces, and wear rate in face milling. Milling inserts with chamfer on both cutting and wiper edge, and chamfer on cutting edge, hone (radius) on wiper edge were exclusively designed and precision manufactured for the study. The study reveals that the inserts with chamfer on wiper facet gave 67 to 225% superior surface finish, whereas the insert with hone on wiper facet gave around 5% lower forces, cutting power, and specific cutting energy. The tool wear study revealed the superior edge stability of the insert with chamfer on the wiper facet. 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MUTHUSWAMY, PADMAKUMAR |
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MUTHUSWAMY, PADMAKUMAR misc Machining misc cutting force misc wiper edge misc micro geometry misc specific cutting energy misc surface roughness Influence of micro-geometry of wiper facet on the performance of a milling insert: an experimental investigation and validation using numerical simulation |
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Influence of micro-geometry of wiper facet on the performance of a milling insert: an experimental investigation and validation using numerical simulation Machining (dpeaa)DE-He213 cutting force (dpeaa)DE-He213 wiper edge (dpeaa)DE-He213 micro geometry (dpeaa)DE-He213 specific cutting energy (dpeaa)DE-He213 surface roughness (dpeaa)DE-He213 |
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Influence of micro-geometry of wiper facet on the performance of a milling insert: an experimental investigation and validation using numerical simulation |
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Influence of micro-geometry of wiper facet on the performance of a milling insert: an experimental investigation and validation using numerical simulation |
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influence of micro-geometry of wiper facet on the performance of a milling insert: an experimental investigation and validation using numerical simulation |
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Influence of micro-geometry of wiper facet on the performance of a milling insert: an experimental investigation and validation using numerical simulation |
| abstract |
Abstract The wiper facets are incorporated between the corner radius and cutting edge of the inserts to achieve a higher surface finish and improve the overall efficiency of the metal cutting process. However, it also results in higher friction between the tool and workpiece (due to the larger contact area between the tool and workpiece and wiping action) which increases the cutting force and sometimes even results in an unstable cutting operation. Numerous studies highlight the benefits of different micro-geometries on the cutting edge, whereas the effect of micro-geometry on the wiper facet (or wiper edge) is not known. Hence, the objective of this study is to provide an insight into the effect of different micro-geometries on wiper facet on cutting power, specific cutting energy, surface roughness, forces, and wear rate in face milling. Milling inserts with chamfer on both cutting and wiper edge, and chamfer on cutting edge, hone (radius) on wiper edge were exclusively designed and precision manufactured for the study. The study reveals that the inserts with chamfer on wiper facet gave 67 to 225% superior surface finish, whereas the insert with hone on wiper facet gave around 5% lower forces, cutting power, and specific cutting energy. The tool wear study revealed the superior edge stability of the insert with chamfer on the wiper facet. The experimental results were validated using numerical simulations. © Indian Academy of Sciences 2022 |
| abstractGer |
Abstract The wiper facets are incorporated between the corner radius and cutting edge of the inserts to achieve a higher surface finish and improve the overall efficiency of the metal cutting process. However, it also results in higher friction between the tool and workpiece (due to the larger contact area between the tool and workpiece and wiping action) which increases the cutting force and sometimes even results in an unstable cutting operation. Numerous studies highlight the benefits of different micro-geometries on the cutting edge, whereas the effect of micro-geometry on the wiper facet (or wiper edge) is not known. Hence, the objective of this study is to provide an insight into the effect of different micro-geometries on wiper facet on cutting power, specific cutting energy, surface roughness, forces, and wear rate in face milling. Milling inserts with chamfer on both cutting and wiper edge, and chamfer on cutting edge, hone (radius) on wiper edge were exclusively designed and precision manufactured for the study. The study reveals that the inserts with chamfer on wiper facet gave 67 to 225% superior surface finish, whereas the insert with hone on wiper facet gave around 5% lower forces, cutting power, and specific cutting energy. The tool wear study revealed the superior edge stability of the insert with chamfer on the wiper facet. The experimental results were validated using numerical simulations. © Indian Academy of Sciences 2022 |
| abstract_unstemmed |
Abstract The wiper facets are incorporated between the corner radius and cutting edge of the inserts to achieve a higher surface finish and improve the overall efficiency of the metal cutting process. However, it also results in higher friction between the tool and workpiece (due to the larger contact area between the tool and workpiece and wiping action) which increases the cutting force and sometimes even results in an unstable cutting operation. Numerous studies highlight the benefits of different micro-geometries on the cutting edge, whereas the effect of micro-geometry on the wiper facet (or wiper edge) is not known. Hence, the objective of this study is to provide an insight into the effect of different micro-geometries on wiper facet on cutting power, specific cutting energy, surface roughness, forces, and wear rate in face milling. Milling inserts with chamfer on both cutting and wiper edge, and chamfer on cutting edge, hone (radius) on wiper edge were exclusively designed and precision manufactured for the study. The study reveals that the inserts with chamfer on wiper facet gave 67 to 225% superior surface finish, whereas the insert with hone on wiper facet gave around 5% lower forces, cutting power, and specific cutting energy. The tool wear study revealed the superior edge stability of the insert with chamfer on the wiper facet. The experimental results were validated using numerical simulations. © Indian Academy of Sciences 2022 |
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Influence of micro-geometry of wiper facet on the performance of a milling insert: an experimental investigation and validation using numerical simulation |
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https://dx.doi.org/10.1007/s12046-022-01912-4 |
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10.1007/s12046-022-01912-4 |
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| score |
7.399351 |