A novel telescoping mechanism integrating spline sliding and worm drive: an energy-saving and high-efficient solution for the clutch of mechanical press
Abstract In mechanical presses, the traditional clutches and brakes consume about 20% of total energy, and it requires frequently starting and stopping to complete forging, affecting the movement and energy storage of the drive mechanism. In this paper, an energy-saving and high efficient clutch mod...
Ausführliche Beschreibung
Gespeichert in:
| Autor*in: |
Gao, Jingzhou [verfasserIn] |
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| Format: |
E-Artikel |
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| Sprache: |
Englisch |
| Erschienen: |
2022 |
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| Schlagwörter: |
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| Anmerkung: |
© The Author(s), under exclusive licence to The Brazilian Society of Mechanical Sciences and Engineering 2022. Springer Nature or its licensor holds exclusive rights to this article under a publishing agreement with the author(s) or other rightsholder(s); author self-archiving of the accepted manuscript version of this article is solely governed by the terms of such publishing agreement and applicable law. |
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| Übergeordnetes Werk: |
Enthalten in: Journal of the Brazilian Society of Mechanical Sciences and Engineering - Berlin : Springer, 2003, 44(2022), 9 vom: 15. Aug. |
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| Übergeordnetes Werk: |
volume:44 ; year:2022 ; number:9 ; day:15 ; month:08 |
| Links: |
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| DOI / URN: |
10.1007/s40430-022-03697-3 |
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| Katalog-ID: |
SPR047854073 |
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| 520 | |a Abstract In mechanical presses, the traditional clutches and brakes consume about 20% of total energy, and it requires frequently starting and stopping to complete forging, affecting the movement and energy storage of the drive mechanism. In this paper, an energy-saving and high efficient clutch mode and device are proposed. The novel clutch is an integrated telescoping mechanism composed of a worm drive, spline sliding, and screw drive. It realizes engagement or disengagement through adjusting the hammer length to make the hammer contact or not contact the blank. First, it eliminates the energy consumption caused by friction plates. Secondly, it stabilizes the energy storage without affecting the operation of the drive mechanism. Finally, it does not require additional pneumatic or hydraulic devices. Moreover, it expands die set height and facilitates multi-stage forming. In the research, theoretical calculations, simulations, prototype tests of the novel clutch are carried out. The manufacturing and assembly process of the prototype is presented. The results show that the novel clutch operates reliably. Adopting the novel clutch can save 5790 Joules (about 18.4%) of energy compared to the same size conventional mechanical press under the same process conditions, and can reduce the main motor power from 33.5 to 27.33 kW (about 18.4%, compared with a conventional mechanical press) or from 31.98 to 27.33 kW (about 14.5%, compared with a crank-connecting rod mechanical press). What’s more, it has the potential to enrich forming processes and realize ultra-high-speed forging. | ||
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| 650 | 4 | |a Worm drive |7 (dpeaa)DE-He213 | |
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| 650 | 4 | |a Mechanical press |7 (dpeaa)DE-He213 | |
| 700 | 1 | |a Zhao, Shengdun |4 aut | |
| 700 | 1 | |a Gao, Jinjie |4 aut | |
| 700 | 1 | |a Liu, Boyang |4 aut | |
| 700 | 1 | |a Jiang, Fei |4 aut | |
| 700 | 1 | |a Zheng, Zhenhao |4 aut | |
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10.1007/s40430-022-03697-3 doi (DE-627)SPR047854073 (SPR)s40430-022-03697-3-e DE-627 ger DE-627 rakwb eng Gao, Jingzhou verfasserin (orcid)0000-0003-4226-5149 aut A novel telescoping mechanism integrating spline sliding and worm drive: an energy-saving and high-efficient solution for the clutch of mechanical press 2022 Text txt rdacontent Computermedien c rdamedia Online-Ressource cr rdacarrier © The Author(s), under exclusive licence to The Brazilian Society of Mechanical Sciences and Engineering 2022. Springer Nature or its licensor holds exclusive rights to this article under a publishing agreement with the author(s) or other rightsholder(s); author self-archiving of the accepted manuscript version of this article is solely governed by the terms of such publishing agreement and applicable law. Abstract In mechanical presses, the traditional clutches and brakes consume about 20% of total energy, and it requires frequently starting and stopping to complete forging, affecting the movement and energy storage of the drive mechanism. In this paper, an energy-saving and high efficient clutch mode and device are proposed. The novel clutch is an integrated telescoping mechanism composed of a worm drive, spline sliding, and screw drive. It realizes engagement or disengagement through adjusting the hammer length to make the hammer contact or not contact the blank. First, it eliminates the energy consumption caused by friction plates. Secondly, it stabilizes the energy storage without affecting the operation of the drive mechanism. Finally, it does not require additional pneumatic or hydraulic devices. Moreover, it expands die set height and facilitates multi-stage forming. In the research, theoretical calculations, simulations, prototype tests of the novel clutch are carried out. The manufacturing and assembly process of the prototype is presented. The results show that the novel clutch operates reliably. Adopting the novel clutch can save 5790 Joules (about 18.4%) of energy compared to the same size conventional mechanical press under the same process conditions, and can reduce the main motor power from 33.5 to 27.33 kW (about 18.4%, compared with a conventional mechanical press) or from 31.98 to 27.33 kW (about 14.5%, compared with a crank-connecting rod mechanical press). What’s more, it has the potential to enrich forming processes and realize ultra-high-speed forging. Clutch (dpeaa)DE-He213 Spline sliding (dpeaa)DE-He213 Worm drive (dpeaa)DE-He213 Energy saving (dpeaa)DE-He213 Mechanical press (dpeaa)DE-He213 Zhao, Shengdun aut Gao, Jinjie aut Liu, Boyang aut Jiang, Fei aut Zheng, Zhenhao aut Enthalten in Journal of the Brazilian Society of Mechanical Sciences and Engineering Berlin : Springer, 2003 44(2022), 9 vom: 15. Aug. (DE-627)387477950 (DE-600)2145288-X 1806-3691 nnns volume:44 year:2022 number:9 day:15 month:08 https://dx.doi.org/10.1007/s40430-022-03697-3 lizenzpflichtig Volltext GBV_USEFLAG_A SYSFLAG_A GBV_SPRINGER GBV_ILN_11 GBV_ILN_20 GBV_ILN_22 GBV_ILN_23 GBV_ILN_24 GBV_ILN_31 GBV_ILN_32 GBV_ILN_39 GBV_ILN_40 GBV_ILN_60 GBV_ILN_62 GBV_ILN_63 GBV_ILN_65 GBV_ILN_69 GBV_ILN_70 GBV_ILN_73 GBV_ILN_74 GBV_ILN_90 GBV_ILN_95 GBV_ILN_100 GBV_ILN_105 GBV_ILN_110 GBV_ILN_120 GBV_ILN_138 GBV_ILN_150 GBV_ILN_151 GBV_ILN_152 GBV_ILN_161 GBV_ILN_170 GBV_ILN_171 GBV_ILN_187 GBV_ILN_213 GBV_ILN_224 GBV_ILN_230 GBV_ILN_250 GBV_ILN_281 GBV_ILN_285 GBV_ILN_293 GBV_ILN_370 GBV_ILN_602 GBV_ILN_636 GBV_ILN_702 GBV_ILN_2001 GBV_ILN_2003 GBV_ILN_2004 GBV_ILN_2005 GBV_ILN_2006 GBV_ILN_2007 GBV_ILN_2008 GBV_ILN_2009 GBV_ILN_2010 GBV_ILN_2011 GBV_ILN_2014 GBV_ILN_2015 GBV_ILN_2020 GBV_ILN_2021 GBV_ILN_2025 GBV_ILN_2026 GBV_ILN_2027 GBV_ILN_2031 GBV_ILN_2034 GBV_ILN_2037 GBV_ILN_2038 GBV_ILN_2039 GBV_ILN_2044 GBV_ILN_2048 GBV_ILN_2049 GBV_ILN_2050 GBV_ILN_2055 GBV_ILN_2056 GBV_ILN_2057 GBV_ILN_2059 GBV_ILN_2061 GBV_ILN_2064 GBV_ILN_2065 GBV_ILN_2068 GBV_ILN_2088 GBV_ILN_2093 GBV_ILN_2106 GBV_ILN_2107 GBV_ILN_2108 GBV_ILN_2110 GBV_ILN_2111 GBV_ILN_2112 GBV_ILN_2113 GBV_ILN_2118 GBV_ILN_2122 GBV_ILN_2129 GBV_ILN_2143 GBV_ILN_2144 GBV_ILN_2147 GBV_ILN_2148 GBV_ILN_2152 GBV_ILN_2153 GBV_ILN_2188 GBV_ILN_2190 GBV_ILN_2232 GBV_ILN_2336 GBV_ILN_2446 GBV_ILN_2470 GBV_ILN_2472 GBV_ILN_2507 GBV_ILN_2522 GBV_ILN_2548 GBV_ILN_4035 GBV_ILN_4037 GBV_ILN_4046 GBV_ILN_4112 GBV_ILN_4125 GBV_ILN_4126 GBV_ILN_4242 GBV_ILN_4246 GBV_ILN_4249 GBV_ILN_4251 GBV_ILN_4305 GBV_ILN_4306 GBV_ILN_4307 GBV_ILN_4313 GBV_ILN_4322 GBV_ILN_4323 GBV_ILN_4324 GBV_ILN_4325 GBV_ILN_4326 GBV_ILN_4328 GBV_ILN_4333 GBV_ILN_4334 GBV_ILN_4335 GBV_ILN_4336 GBV_ILN_4338 GBV_ILN_4393 GBV_ILN_4700 AR 44 2022 9 15 08 |
| spelling |
10.1007/s40430-022-03697-3 doi (DE-627)SPR047854073 (SPR)s40430-022-03697-3-e DE-627 ger DE-627 rakwb eng Gao, Jingzhou verfasserin (orcid)0000-0003-4226-5149 aut A novel telescoping mechanism integrating spline sliding and worm drive: an energy-saving and high-efficient solution for the clutch of mechanical press 2022 Text txt rdacontent Computermedien c rdamedia Online-Ressource cr rdacarrier © The Author(s), under exclusive licence to The Brazilian Society of Mechanical Sciences and Engineering 2022. Springer Nature or its licensor holds exclusive rights to this article under a publishing agreement with the author(s) or other rightsholder(s); author self-archiving of the accepted manuscript version of this article is solely governed by the terms of such publishing agreement and applicable law. Abstract In mechanical presses, the traditional clutches and brakes consume about 20% of total energy, and it requires frequently starting and stopping to complete forging, affecting the movement and energy storage of the drive mechanism. In this paper, an energy-saving and high efficient clutch mode and device are proposed. The novel clutch is an integrated telescoping mechanism composed of a worm drive, spline sliding, and screw drive. It realizes engagement or disengagement through adjusting the hammer length to make the hammer contact or not contact the blank. First, it eliminates the energy consumption caused by friction plates. Secondly, it stabilizes the energy storage without affecting the operation of the drive mechanism. Finally, it does not require additional pneumatic or hydraulic devices. Moreover, it expands die set height and facilitates multi-stage forming. In the research, theoretical calculations, simulations, prototype tests of the novel clutch are carried out. The manufacturing and assembly process of the prototype is presented. The results show that the novel clutch operates reliably. Adopting the novel clutch can save 5790 Joules (about 18.4%) of energy compared to the same size conventional mechanical press under the same process conditions, and can reduce the main motor power from 33.5 to 27.33 kW (about 18.4%, compared with a conventional mechanical press) or from 31.98 to 27.33 kW (about 14.5%, compared with a crank-connecting rod mechanical press). What’s more, it has the potential to enrich forming processes and realize ultra-high-speed forging. Clutch (dpeaa)DE-He213 Spline sliding (dpeaa)DE-He213 Worm drive (dpeaa)DE-He213 Energy saving (dpeaa)DE-He213 Mechanical press (dpeaa)DE-He213 Zhao, Shengdun aut Gao, Jinjie aut Liu, Boyang aut Jiang, Fei aut Zheng, Zhenhao aut Enthalten in Journal of the Brazilian Society of Mechanical Sciences and Engineering Berlin : Springer, 2003 44(2022), 9 vom: 15. Aug. (DE-627)387477950 (DE-600)2145288-X 1806-3691 nnns volume:44 year:2022 number:9 day:15 month:08 https://dx.doi.org/10.1007/s40430-022-03697-3 lizenzpflichtig Volltext GBV_USEFLAG_A SYSFLAG_A GBV_SPRINGER GBV_ILN_11 GBV_ILN_20 GBV_ILN_22 GBV_ILN_23 GBV_ILN_24 GBV_ILN_31 GBV_ILN_32 GBV_ILN_39 GBV_ILN_40 GBV_ILN_60 GBV_ILN_62 GBV_ILN_63 GBV_ILN_65 GBV_ILN_69 GBV_ILN_70 GBV_ILN_73 GBV_ILN_74 GBV_ILN_90 GBV_ILN_95 GBV_ILN_100 GBV_ILN_105 GBV_ILN_110 GBV_ILN_120 GBV_ILN_138 GBV_ILN_150 GBV_ILN_151 GBV_ILN_152 GBV_ILN_161 GBV_ILN_170 GBV_ILN_171 GBV_ILN_187 GBV_ILN_213 GBV_ILN_224 GBV_ILN_230 GBV_ILN_250 GBV_ILN_281 GBV_ILN_285 GBV_ILN_293 GBV_ILN_370 GBV_ILN_602 GBV_ILN_636 GBV_ILN_702 GBV_ILN_2001 GBV_ILN_2003 GBV_ILN_2004 GBV_ILN_2005 GBV_ILN_2006 GBV_ILN_2007 GBV_ILN_2008 GBV_ILN_2009 GBV_ILN_2010 GBV_ILN_2011 GBV_ILN_2014 GBV_ILN_2015 GBV_ILN_2020 GBV_ILN_2021 GBV_ILN_2025 GBV_ILN_2026 GBV_ILN_2027 GBV_ILN_2031 GBV_ILN_2034 GBV_ILN_2037 GBV_ILN_2038 GBV_ILN_2039 GBV_ILN_2044 GBV_ILN_2048 GBV_ILN_2049 GBV_ILN_2050 GBV_ILN_2055 GBV_ILN_2056 GBV_ILN_2057 GBV_ILN_2059 GBV_ILN_2061 GBV_ILN_2064 GBV_ILN_2065 GBV_ILN_2068 GBV_ILN_2088 GBV_ILN_2093 GBV_ILN_2106 GBV_ILN_2107 GBV_ILN_2108 GBV_ILN_2110 GBV_ILN_2111 GBV_ILN_2112 GBV_ILN_2113 GBV_ILN_2118 GBV_ILN_2122 GBV_ILN_2129 GBV_ILN_2143 GBV_ILN_2144 GBV_ILN_2147 GBV_ILN_2148 GBV_ILN_2152 GBV_ILN_2153 GBV_ILN_2188 GBV_ILN_2190 GBV_ILN_2232 GBV_ILN_2336 GBV_ILN_2446 GBV_ILN_2470 GBV_ILN_2472 GBV_ILN_2507 GBV_ILN_2522 GBV_ILN_2548 GBV_ILN_4035 GBV_ILN_4037 GBV_ILN_4046 GBV_ILN_4112 GBV_ILN_4125 GBV_ILN_4126 GBV_ILN_4242 GBV_ILN_4246 GBV_ILN_4249 GBV_ILN_4251 GBV_ILN_4305 GBV_ILN_4306 GBV_ILN_4307 GBV_ILN_4313 GBV_ILN_4322 GBV_ILN_4323 GBV_ILN_4324 GBV_ILN_4325 GBV_ILN_4326 GBV_ILN_4328 GBV_ILN_4333 GBV_ILN_4334 GBV_ILN_4335 GBV_ILN_4336 GBV_ILN_4338 GBV_ILN_4393 GBV_ILN_4700 AR 44 2022 9 15 08 |
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10.1007/s40430-022-03697-3 doi (DE-627)SPR047854073 (SPR)s40430-022-03697-3-e DE-627 ger DE-627 rakwb eng Gao, Jingzhou verfasserin (orcid)0000-0003-4226-5149 aut A novel telescoping mechanism integrating spline sliding and worm drive: an energy-saving and high-efficient solution for the clutch of mechanical press 2022 Text txt rdacontent Computermedien c rdamedia Online-Ressource cr rdacarrier © The Author(s), under exclusive licence to The Brazilian Society of Mechanical Sciences and Engineering 2022. Springer Nature or its licensor holds exclusive rights to this article under a publishing agreement with the author(s) or other rightsholder(s); author self-archiving of the accepted manuscript version of this article is solely governed by the terms of such publishing agreement and applicable law. Abstract In mechanical presses, the traditional clutches and brakes consume about 20% of total energy, and it requires frequently starting and stopping to complete forging, affecting the movement and energy storage of the drive mechanism. In this paper, an energy-saving and high efficient clutch mode and device are proposed. The novel clutch is an integrated telescoping mechanism composed of a worm drive, spline sliding, and screw drive. It realizes engagement or disengagement through adjusting the hammer length to make the hammer contact or not contact the blank. First, it eliminates the energy consumption caused by friction plates. Secondly, it stabilizes the energy storage without affecting the operation of the drive mechanism. Finally, it does not require additional pneumatic or hydraulic devices. Moreover, it expands die set height and facilitates multi-stage forming. In the research, theoretical calculations, simulations, prototype tests of the novel clutch are carried out. The manufacturing and assembly process of the prototype is presented. The results show that the novel clutch operates reliably. Adopting the novel clutch can save 5790 Joules (about 18.4%) of energy compared to the same size conventional mechanical press under the same process conditions, and can reduce the main motor power from 33.5 to 27.33 kW (about 18.4%, compared with a conventional mechanical press) or from 31.98 to 27.33 kW (about 14.5%, compared with a crank-connecting rod mechanical press). What’s more, it has the potential to enrich forming processes and realize ultra-high-speed forging. Clutch (dpeaa)DE-He213 Spline sliding (dpeaa)DE-He213 Worm drive (dpeaa)DE-He213 Energy saving (dpeaa)DE-He213 Mechanical press (dpeaa)DE-He213 Zhao, Shengdun aut Gao, Jinjie aut Liu, Boyang aut Jiang, Fei aut Zheng, Zhenhao aut Enthalten in Journal of the Brazilian Society of Mechanical Sciences and Engineering Berlin : Springer, 2003 44(2022), 9 vom: 15. Aug. (DE-627)387477950 (DE-600)2145288-X 1806-3691 nnns volume:44 year:2022 number:9 day:15 month:08 https://dx.doi.org/10.1007/s40430-022-03697-3 lizenzpflichtig Volltext GBV_USEFLAG_A SYSFLAG_A GBV_SPRINGER GBV_ILN_11 GBV_ILN_20 GBV_ILN_22 GBV_ILN_23 GBV_ILN_24 GBV_ILN_31 GBV_ILN_32 GBV_ILN_39 GBV_ILN_40 GBV_ILN_60 GBV_ILN_62 GBV_ILN_63 GBV_ILN_65 GBV_ILN_69 GBV_ILN_70 GBV_ILN_73 GBV_ILN_74 GBV_ILN_90 GBV_ILN_95 GBV_ILN_100 GBV_ILN_105 GBV_ILN_110 GBV_ILN_120 GBV_ILN_138 GBV_ILN_150 GBV_ILN_151 GBV_ILN_152 GBV_ILN_161 GBV_ILN_170 GBV_ILN_171 GBV_ILN_187 GBV_ILN_213 GBV_ILN_224 GBV_ILN_230 GBV_ILN_250 GBV_ILN_281 GBV_ILN_285 GBV_ILN_293 GBV_ILN_370 GBV_ILN_602 GBV_ILN_636 GBV_ILN_702 GBV_ILN_2001 GBV_ILN_2003 GBV_ILN_2004 GBV_ILN_2005 GBV_ILN_2006 GBV_ILN_2007 GBV_ILN_2008 GBV_ILN_2009 GBV_ILN_2010 GBV_ILN_2011 GBV_ILN_2014 GBV_ILN_2015 GBV_ILN_2020 GBV_ILN_2021 GBV_ILN_2025 GBV_ILN_2026 GBV_ILN_2027 GBV_ILN_2031 GBV_ILN_2034 GBV_ILN_2037 GBV_ILN_2038 GBV_ILN_2039 GBV_ILN_2044 GBV_ILN_2048 GBV_ILN_2049 GBV_ILN_2050 GBV_ILN_2055 GBV_ILN_2056 GBV_ILN_2057 GBV_ILN_2059 GBV_ILN_2061 GBV_ILN_2064 GBV_ILN_2065 GBV_ILN_2068 GBV_ILN_2088 GBV_ILN_2093 GBV_ILN_2106 GBV_ILN_2107 GBV_ILN_2108 GBV_ILN_2110 GBV_ILN_2111 GBV_ILN_2112 GBV_ILN_2113 GBV_ILN_2118 GBV_ILN_2122 GBV_ILN_2129 GBV_ILN_2143 GBV_ILN_2144 GBV_ILN_2147 GBV_ILN_2148 GBV_ILN_2152 GBV_ILN_2153 GBV_ILN_2188 GBV_ILN_2190 GBV_ILN_2232 GBV_ILN_2336 GBV_ILN_2446 GBV_ILN_2470 GBV_ILN_2472 GBV_ILN_2507 GBV_ILN_2522 GBV_ILN_2548 GBV_ILN_4035 GBV_ILN_4037 GBV_ILN_4046 GBV_ILN_4112 GBV_ILN_4125 GBV_ILN_4126 GBV_ILN_4242 GBV_ILN_4246 GBV_ILN_4249 GBV_ILN_4251 GBV_ILN_4305 GBV_ILN_4306 GBV_ILN_4307 GBV_ILN_4313 GBV_ILN_4322 GBV_ILN_4323 GBV_ILN_4324 GBV_ILN_4325 GBV_ILN_4326 GBV_ILN_4328 GBV_ILN_4333 GBV_ILN_4334 GBV_ILN_4335 GBV_ILN_4336 GBV_ILN_4338 GBV_ILN_4393 GBV_ILN_4700 AR 44 2022 9 15 08 |
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10.1007/s40430-022-03697-3 doi (DE-627)SPR047854073 (SPR)s40430-022-03697-3-e DE-627 ger DE-627 rakwb eng Gao, Jingzhou verfasserin (orcid)0000-0003-4226-5149 aut A novel telescoping mechanism integrating spline sliding and worm drive: an energy-saving and high-efficient solution for the clutch of mechanical press 2022 Text txt rdacontent Computermedien c rdamedia Online-Ressource cr rdacarrier © The Author(s), under exclusive licence to The Brazilian Society of Mechanical Sciences and Engineering 2022. Springer Nature or its licensor holds exclusive rights to this article under a publishing agreement with the author(s) or other rightsholder(s); author self-archiving of the accepted manuscript version of this article is solely governed by the terms of such publishing agreement and applicable law. Abstract In mechanical presses, the traditional clutches and brakes consume about 20% of total energy, and it requires frequently starting and stopping to complete forging, affecting the movement and energy storage of the drive mechanism. In this paper, an energy-saving and high efficient clutch mode and device are proposed. The novel clutch is an integrated telescoping mechanism composed of a worm drive, spline sliding, and screw drive. It realizes engagement or disengagement through adjusting the hammer length to make the hammer contact or not contact the blank. First, it eliminates the energy consumption caused by friction plates. Secondly, it stabilizes the energy storage without affecting the operation of the drive mechanism. Finally, it does not require additional pneumatic or hydraulic devices. Moreover, it expands die set height and facilitates multi-stage forming. In the research, theoretical calculations, simulations, prototype tests of the novel clutch are carried out. The manufacturing and assembly process of the prototype is presented. The results show that the novel clutch operates reliably. Adopting the novel clutch can save 5790 Joules (about 18.4%) of energy compared to the same size conventional mechanical press under the same process conditions, and can reduce the main motor power from 33.5 to 27.33 kW (about 18.4%, compared with a conventional mechanical press) or from 31.98 to 27.33 kW (about 14.5%, compared with a crank-connecting rod mechanical press). What’s more, it has the potential to enrich forming processes and realize ultra-high-speed forging. Clutch (dpeaa)DE-He213 Spline sliding (dpeaa)DE-He213 Worm drive (dpeaa)DE-He213 Energy saving (dpeaa)DE-He213 Mechanical press (dpeaa)DE-He213 Zhao, Shengdun aut Gao, Jinjie aut Liu, Boyang aut Jiang, Fei aut Zheng, Zhenhao aut Enthalten in Journal of the Brazilian Society of Mechanical Sciences and Engineering Berlin : Springer, 2003 44(2022), 9 vom: 15. Aug. (DE-627)387477950 (DE-600)2145288-X 1806-3691 nnns volume:44 year:2022 number:9 day:15 month:08 https://dx.doi.org/10.1007/s40430-022-03697-3 lizenzpflichtig Volltext GBV_USEFLAG_A SYSFLAG_A GBV_SPRINGER GBV_ILN_11 GBV_ILN_20 GBV_ILN_22 GBV_ILN_23 GBV_ILN_24 GBV_ILN_31 GBV_ILN_32 GBV_ILN_39 GBV_ILN_40 GBV_ILN_60 GBV_ILN_62 GBV_ILN_63 GBV_ILN_65 GBV_ILN_69 GBV_ILN_70 GBV_ILN_73 GBV_ILN_74 GBV_ILN_90 GBV_ILN_95 GBV_ILN_100 GBV_ILN_105 GBV_ILN_110 GBV_ILN_120 GBV_ILN_138 GBV_ILN_150 GBV_ILN_151 GBV_ILN_152 GBV_ILN_161 GBV_ILN_170 GBV_ILN_171 GBV_ILN_187 GBV_ILN_213 GBV_ILN_224 GBV_ILN_230 GBV_ILN_250 GBV_ILN_281 GBV_ILN_285 GBV_ILN_293 GBV_ILN_370 GBV_ILN_602 GBV_ILN_636 GBV_ILN_702 GBV_ILN_2001 GBV_ILN_2003 GBV_ILN_2004 GBV_ILN_2005 GBV_ILN_2006 GBV_ILN_2007 GBV_ILN_2008 GBV_ILN_2009 GBV_ILN_2010 GBV_ILN_2011 GBV_ILN_2014 GBV_ILN_2015 GBV_ILN_2020 GBV_ILN_2021 GBV_ILN_2025 GBV_ILN_2026 GBV_ILN_2027 GBV_ILN_2031 GBV_ILN_2034 GBV_ILN_2037 GBV_ILN_2038 GBV_ILN_2039 GBV_ILN_2044 GBV_ILN_2048 GBV_ILN_2049 GBV_ILN_2050 GBV_ILN_2055 GBV_ILN_2056 GBV_ILN_2057 GBV_ILN_2059 GBV_ILN_2061 GBV_ILN_2064 GBV_ILN_2065 GBV_ILN_2068 GBV_ILN_2088 GBV_ILN_2093 GBV_ILN_2106 GBV_ILN_2107 GBV_ILN_2108 GBV_ILN_2110 GBV_ILN_2111 GBV_ILN_2112 GBV_ILN_2113 GBV_ILN_2118 GBV_ILN_2122 GBV_ILN_2129 GBV_ILN_2143 GBV_ILN_2144 GBV_ILN_2147 GBV_ILN_2148 GBV_ILN_2152 GBV_ILN_2153 GBV_ILN_2188 GBV_ILN_2190 GBV_ILN_2232 GBV_ILN_2336 GBV_ILN_2446 GBV_ILN_2470 GBV_ILN_2472 GBV_ILN_2507 GBV_ILN_2522 GBV_ILN_2548 GBV_ILN_4035 GBV_ILN_4037 GBV_ILN_4046 GBV_ILN_4112 GBV_ILN_4125 GBV_ILN_4126 GBV_ILN_4242 GBV_ILN_4246 GBV_ILN_4249 GBV_ILN_4251 GBV_ILN_4305 GBV_ILN_4306 GBV_ILN_4307 GBV_ILN_4313 GBV_ILN_4322 GBV_ILN_4323 GBV_ILN_4324 GBV_ILN_4325 GBV_ILN_4326 GBV_ILN_4328 GBV_ILN_4333 GBV_ILN_4334 GBV_ILN_4335 GBV_ILN_4336 GBV_ILN_4338 GBV_ILN_4393 GBV_ILN_4700 AR 44 2022 9 15 08 |
| allfieldsSound |
10.1007/s40430-022-03697-3 doi (DE-627)SPR047854073 (SPR)s40430-022-03697-3-e DE-627 ger DE-627 rakwb eng Gao, Jingzhou verfasserin (orcid)0000-0003-4226-5149 aut A novel telescoping mechanism integrating spline sliding and worm drive: an energy-saving and high-efficient solution for the clutch of mechanical press 2022 Text txt rdacontent Computermedien c rdamedia Online-Ressource cr rdacarrier © The Author(s), under exclusive licence to The Brazilian Society of Mechanical Sciences and Engineering 2022. Springer Nature or its licensor holds exclusive rights to this article under a publishing agreement with the author(s) or other rightsholder(s); author self-archiving of the accepted manuscript version of this article is solely governed by the terms of such publishing agreement and applicable law. Abstract In mechanical presses, the traditional clutches and brakes consume about 20% of total energy, and it requires frequently starting and stopping to complete forging, affecting the movement and energy storage of the drive mechanism. In this paper, an energy-saving and high efficient clutch mode and device are proposed. The novel clutch is an integrated telescoping mechanism composed of a worm drive, spline sliding, and screw drive. It realizes engagement or disengagement through adjusting the hammer length to make the hammer contact or not contact the blank. First, it eliminates the energy consumption caused by friction plates. Secondly, it stabilizes the energy storage without affecting the operation of the drive mechanism. Finally, it does not require additional pneumatic or hydraulic devices. Moreover, it expands die set height and facilitates multi-stage forming. In the research, theoretical calculations, simulations, prototype tests of the novel clutch are carried out. The manufacturing and assembly process of the prototype is presented. The results show that the novel clutch operates reliably. Adopting the novel clutch can save 5790 Joules (about 18.4%) of energy compared to the same size conventional mechanical press under the same process conditions, and can reduce the main motor power from 33.5 to 27.33 kW (about 18.4%, compared with a conventional mechanical press) or from 31.98 to 27.33 kW (about 14.5%, compared with a crank-connecting rod mechanical press). What’s more, it has the potential to enrich forming processes and realize ultra-high-speed forging. Clutch (dpeaa)DE-He213 Spline sliding (dpeaa)DE-He213 Worm drive (dpeaa)DE-He213 Energy saving (dpeaa)DE-He213 Mechanical press (dpeaa)DE-He213 Zhao, Shengdun aut Gao, Jinjie aut Liu, Boyang aut Jiang, Fei aut Zheng, Zhenhao aut Enthalten in Journal of the Brazilian Society of Mechanical Sciences and Engineering Berlin : Springer, 2003 44(2022), 9 vom: 15. Aug. (DE-627)387477950 (DE-600)2145288-X 1806-3691 nnns volume:44 year:2022 number:9 day:15 month:08 https://dx.doi.org/10.1007/s40430-022-03697-3 lizenzpflichtig Volltext GBV_USEFLAG_A SYSFLAG_A GBV_SPRINGER GBV_ILN_11 GBV_ILN_20 GBV_ILN_22 GBV_ILN_23 GBV_ILN_24 GBV_ILN_31 GBV_ILN_32 GBV_ILN_39 GBV_ILN_40 GBV_ILN_60 GBV_ILN_62 GBV_ILN_63 GBV_ILN_65 GBV_ILN_69 GBV_ILN_70 GBV_ILN_73 GBV_ILN_74 GBV_ILN_90 GBV_ILN_95 GBV_ILN_100 GBV_ILN_105 GBV_ILN_110 GBV_ILN_120 GBV_ILN_138 GBV_ILN_150 GBV_ILN_151 GBV_ILN_152 GBV_ILN_161 GBV_ILN_170 GBV_ILN_171 GBV_ILN_187 GBV_ILN_213 GBV_ILN_224 GBV_ILN_230 GBV_ILN_250 GBV_ILN_281 GBV_ILN_285 GBV_ILN_293 GBV_ILN_370 GBV_ILN_602 GBV_ILN_636 GBV_ILN_702 GBV_ILN_2001 GBV_ILN_2003 GBV_ILN_2004 GBV_ILN_2005 GBV_ILN_2006 GBV_ILN_2007 GBV_ILN_2008 GBV_ILN_2009 GBV_ILN_2010 GBV_ILN_2011 GBV_ILN_2014 GBV_ILN_2015 GBV_ILN_2020 GBV_ILN_2021 GBV_ILN_2025 GBV_ILN_2026 GBV_ILN_2027 GBV_ILN_2031 GBV_ILN_2034 GBV_ILN_2037 GBV_ILN_2038 GBV_ILN_2039 GBV_ILN_2044 GBV_ILN_2048 GBV_ILN_2049 GBV_ILN_2050 GBV_ILN_2055 GBV_ILN_2056 GBV_ILN_2057 GBV_ILN_2059 GBV_ILN_2061 GBV_ILN_2064 GBV_ILN_2065 GBV_ILN_2068 GBV_ILN_2088 GBV_ILN_2093 GBV_ILN_2106 GBV_ILN_2107 GBV_ILN_2108 GBV_ILN_2110 GBV_ILN_2111 GBV_ILN_2112 GBV_ILN_2113 GBV_ILN_2118 GBV_ILN_2122 GBV_ILN_2129 GBV_ILN_2143 GBV_ILN_2144 GBV_ILN_2147 GBV_ILN_2148 GBV_ILN_2152 GBV_ILN_2153 GBV_ILN_2188 GBV_ILN_2190 GBV_ILN_2232 GBV_ILN_2336 GBV_ILN_2446 GBV_ILN_2470 GBV_ILN_2472 GBV_ILN_2507 GBV_ILN_2522 GBV_ILN_2548 GBV_ILN_4035 GBV_ILN_4037 GBV_ILN_4046 GBV_ILN_4112 GBV_ILN_4125 GBV_ILN_4126 GBV_ILN_4242 GBV_ILN_4246 GBV_ILN_4249 GBV_ILN_4251 GBV_ILN_4305 GBV_ILN_4306 GBV_ILN_4307 GBV_ILN_4313 GBV_ILN_4322 GBV_ILN_4323 GBV_ILN_4324 GBV_ILN_4325 GBV_ILN_4326 GBV_ILN_4328 GBV_ILN_4333 GBV_ILN_4334 GBV_ILN_4335 GBV_ILN_4336 GBV_ILN_4338 GBV_ILN_4393 GBV_ILN_4700 AR 44 2022 9 15 08 |
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Enthalten in Journal of the Brazilian Society of Mechanical Sciences and Engineering 44(2022), 9 vom: 15. Aug. volume:44 year:2022 number:9 day:15 month:08 |
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Clutch Spline sliding Worm drive Energy saving Mechanical press |
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Gao, Jingzhou @@aut@@ Zhao, Shengdun @@aut@@ Gao, Jinjie @@aut@@ Liu, Boyang @@aut@@ Jiang, Fei @@aut@@ Zheng, Zhenhao @@aut@@ |
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Springer Nature or its licensor holds exclusive rights to this article under a publishing agreement with the author(s) or other rightsholder(s); author self-archiving of the accepted manuscript version of this article is solely governed by the terms of such publishing agreement and applicable law.</subfield></datafield><datafield tag="520" ind1=" " ind2=" "><subfield code="a">Abstract In mechanical presses, the traditional clutches and brakes consume about 20% of total energy, and it requires frequently starting and stopping to complete forging, affecting the movement and energy storage of the drive mechanism. In this paper, an energy-saving and high efficient clutch mode and device are proposed. The novel clutch is an integrated telescoping mechanism composed of a worm drive, spline sliding, and screw drive. It realizes engagement or disengagement through adjusting the hammer length to make the hammer contact or not contact the blank. First, it eliminates the energy consumption caused by friction plates. Secondly, it stabilizes the energy storage without affecting the operation of the drive mechanism. Finally, it does not require additional pneumatic or hydraulic devices. Moreover, it expands die set height and facilitates multi-stage forming. In the research, theoretical calculations, simulations, prototype tests of the novel clutch are carried out. The manufacturing and assembly process of the prototype is presented. The results show that the novel clutch operates reliably. Adopting the novel clutch can save 5790 Joules (about 18.4%) of energy compared to the same size conventional mechanical press under the same process conditions, and can reduce the main motor power from 33.5 to 27.33 kW (about 18.4%, compared with a conventional mechanical press) or from 31.98 to 27.33 kW (about 14.5%, compared with a crank-connecting rod mechanical press). 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Gao, Jingzhou |
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Gao, Jingzhou misc Clutch misc Spline sliding misc Worm drive misc Energy saving misc Mechanical press A novel telescoping mechanism integrating spline sliding and worm drive: an energy-saving and high-efficient solution for the clutch of mechanical press |
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A novel telescoping mechanism integrating spline sliding and worm drive: an energy-saving and high-efficient solution for the clutch of mechanical press Clutch (dpeaa)DE-He213 Spline sliding (dpeaa)DE-He213 Worm drive (dpeaa)DE-He213 Energy saving (dpeaa)DE-He213 Mechanical press (dpeaa)DE-He213 |
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A novel telescoping mechanism integrating spline sliding and worm drive: an energy-saving and high-efficient solution for the clutch of mechanical press |
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A novel telescoping mechanism integrating spline sliding and worm drive: an energy-saving and high-efficient solution for the clutch of mechanical press |
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Gao, Jingzhou Zhao, Shengdun Gao, Jinjie Liu, Boyang Jiang, Fei Zheng, Zhenhao |
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novel telescoping mechanism integrating spline sliding and worm drive: an energy-saving and high-efficient solution for the clutch of mechanical press |
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A novel telescoping mechanism integrating spline sliding and worm drive: an energy-saving and high-efficient solution for the clutch of mechanical press |
| abstract |
Abstract In mechanical presses, the traditional clutches and brakes consume about 20% of total energy, and it requires frequently starting and stopping to complete forging, affecting the movement and energy storage of the drive mechanism. In this paper, an energy-saving and high efficient clutch mode and device are proposed. The novel clutch is an integrated telescoping mechanism composed of a worm drive, spline sliding, and screw drive. It realizes engagement or disengagement through adjusting the hammer length to make the hammer contact or not contact the blank. First, it eliminates the energy consumption caused by friction plates. Secondly, it stabilizes the energy storage without affecting the operation of the drive mechanism. Finally, it does not require additional pneumatic or hydraulic devices. Moreover, it expands die set height and facilitates multi-stage forming. In the research, theoretical calculations, simulations, prototype tests of the novel clutch are carried out. The manufacturing and assembly process of the prototype is presented. The results show that the novel clutch operates reliably. Adopting the novel clutch can save 5790 Joules (about 18.4%) of energy compared to the same size conventional mechanical press under the same process conditions, and can reduce the main motor power from 33.5 to 27.33 kW (about 18.4%, compared with a conventional mechanical press) or from 31.98 to 27.33 kW (about 14.5%, compared with a crank-connecting rod mechanical press). What’s more, it has the potential to enrich forming processes and realize ultra-high-speed forging. © The Author(s), under exclusive licence to The Brazilian Society of Mechanical Sciences and Engineering 2022. Springer Nature or its licensor holds exclusive rights to this article under a publishing agreement with the author(s) or other rightsholder(s); author self-archiving of the accepted manuscript version of this article is solely governed by the terms of such publishing agreement and applicable law. |
| abstractGer |
Abstract In mechanical presses, the traditional clutches and brakes consume about 20% of total energy, and it requires frequently starting and stopping to complete forging, affecting the movement and energy storage of the drive mechanism. In this paper, an energy-saving and high efficient clutch mode and device are proposed. The novel clutch is an integrated telescoping mechanism composed of a worm drive, spline sliding, and screw drive. It realizes engagement or disengagement through adjusting the hammer length to make the hammer contact or not contact the blank. First, it eliminates the energy consumption caused by friction plates. Secondly, it stabilizes the energy storage without affecting the operation of the drive mechanism. Finally, it does not require additional pneumatic or hydraulic devices. Moreover, it expands die set height and facilitates multi-stage forming. In the research, theoretical calculations, simulations, prototype tests of the novel clutch are carried out. The manufacturing and assembly process of the prototype is presented. The results show that the novel clutch operates reliably. Adopting the novel clutch can save 5790 Joules (about 18.4%) of energy compared to the same size conventional mechanical press under the same process conditions, and can reduce the main motor power from 33.5 to 27.33 kW (about 18.4%, compared with a conventional mechanical press) or from 31.98 to 27.33 kW (about 14.5%, compared with a crank-connecting rod mechanical press). What’s more, it has the potential to enrich forming processes and realize ultra-high-speed forging. © The Author(s), under exclusive licence to The Brazilian Society of Mechanical Sciences and Engineering 2022. Springer Nature or its licensor holds exclusive rights to this article under a publishing agreement with the author(s) or other rightsholder(s); author self-archiving of the accepted manuscript version of this article is solely governed by the terms of such publishing agreement and applicable law. |
| abstract_unstemmed |
Abstract In mechanical presses, the traditional clutches and brakes consume about 20% of total energy, and it requires frequently starting and stopping to complete forging, affecting the movement and energy storage of the drive mechanism. In this paper, an energy-saving and high efficient clutch mode and device are proposed. The novel clutch is an integrated telescoping mechanism composed of a worm drive, spline sliding, and screw drive. It realizes engagement or disengagement through adjusting the hammer length to make the hammer contact or not contact the blank. First, it eliminates the energy consumption caused by friction plates. Secondly, it stabilizes the energy storage without affecting the operation of the drive mechanism. Finally, it does not require additional pneumatic or hydraulic devices. Moreover, it expands die set height and facilitates multi-stage forming. In the research, theoretical calculations, simulations, prototype tests of the novel clutch are carried out. The manufacturing and assembly process of the prototype is presented. The results show that the novel clutch operates reliably. Adopting the novel clutch can save 5790 Joules (about 18.4%) of energy compared to the same size conventional mechanical press under the same process conditions, and can reduce the main motor power from 33.5 to 27.33 kW (about 18.4%, compared with a conventional mechanical press) or from 31.98 to 27.33 kW (about 14.5%, compared with a crank-connecting rod mechanical press). What’s more, it has the potential to enrich forming processes and realize ultra-high-speed forging. © The Author(s), under exclusive licence to The Brazilian Society of Mechanical Sciences and Engineering 2022. Springer Nature or its licensor holds exclusive rights to this article under a publishing agreement with the author(s) or other rightsholder(s); author self-archiving of the accepted manuscript version of this article is solely governed by the terms of such publishing agreement and applicable law. |
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| title_short |
A novel telescoping mechanism integrating spline sliding and worm drive: an energy-saving and high-efficient solution for the clutch of mechanical press |
| url |
https://dx.doi.org/10.1007/s40430-022-03697-3 |
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Zhao, Shengdun Gao, Jinjie Liu, Boyang Jiang, Fei Zheng, Zhenhao |
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Zhao, Shengdun Gao, Jinjie Liu, Boyang Jiang, Fei Zheng, Zhenhao |
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| doi_str |
10.1007/s40430-022-03697-3 |
| up_date |
2024-07-03T15:25:26.363Z |
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| score |
7.398505 |