Dynamic simulation and experimental study of cutting force by rake angle of multi-axis high-speed ball-end milling tool
Abstract Aluminum alloy high-speed milling is commonly utilized in the aircraft, aerospace, mold, and other sectors, and its cutting force characteristics will have an important impact on the final machining quality of parts. The cutting force characteristics of high-speed milling of an aluminum all...
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Gespeichert in:
| Autor*in: |
Wang, Zhijie [verfasserIn] |
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| Format: |
E-Artikel |
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| Sprache: |
Englisch |
| Erschienen: |
2022 |
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| Schlagwörter: |
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| Anmerkung: |
© The Author(s), under exclusive licence to Springer-Verlag London Ltd., part of Springer Nature 2022 |
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| Übergeordnetes Werk: |
Enthalten in: The international journal of advanced manufacturing technology - London : Springer, 1985, 122(2022), 1 vom: 19. Juli, Seite 377-390 |
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| Übergeordnetes Werk: |
volume:122 ; year:2022 ; number:1 ; day:19 ; month:07 ; pages:377-390 |
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| DOI / URN: |
10.1007/s00170-022-09528-y |
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SPR048028207 |
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| 520 | |a Abstract Aluminum alloy high-speed milling is commonly utilized in the aircraft, aerospace, mold, and other sectors, and its cutting force characteristics will have an important impact on the final machining quality of parts. The cutting force characteristics of high-speed milling of an aluminum alloy workpiece using a ball end milling cutter were investigated in this research. A three-dimensional finite element dynamic simulation model was developed for the high-speed milling of ball-end milling cutters. Firstly, the benefit of tool axis vector inclination angle in multi-axis machining was discussed, and the inclination angle of the tool axis vector in multi-axis machining was characterized more precisely. The three-dimensional model of the ball-end milling cutter was established according to the actual machining, and in order to simulate the machining process, it was put into a finite element analysis system. The rotation and intermittent cutting of the tool were considered in the simulation process, which was in good agreement with the actual machining process. In a finite element simulation environment, the cutting force under 25 groups of rake inclination angles was simulated, and verification milling tests on a five-axis machine were carried out. According to the results, the general trend of the maximum cutting force in all directions was in good agreement with the experimental results. Finally, the range of the rake inclination angle with less cutting force and more stable cutting force in multi-axis machining was given. The results also confirmed the reliability of the simulation results, and provided a reference for the finite element simulation of other metal cutting processes. | ||
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| 650 | 4 | |a High-speed |7 (dpeaa)DE-He213 | |
| 650 | 4 | |a Dynamical finite element simulation |7 (dpeaa)DE-He213 | |
| 650 | 4 | |a Ball end milling |7 (dpeaa)DE-He213 | |
| 650 | 4 | |a Rake angle |7 (dpeaa)DE-He213 | |
| 650 | 4 | |a Cutting force |7 (dpeaa)DE-He213 | |
| 700 | 1 | |a Cao, Yan |4 aut | |
| 700 | 1 | |a Yao, Hui |4 aut | |
| 700 | 1 | |a Kou, Fan |4 aut | |
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10.1007/s00170-022-09528-y doi (DE-627)SPR048028207 (SPR)s00170-022-09528-y-e DE-627 ger DE-627 rakwb eng Wang, Zhijie verfasserin aut Dynamic simulation and experimental study of cutting force by rake angle of multi-axis high-speed ball-end milling tool 2022 Text txt rdacontent Computermedien c rdamedia Online-Ressource cr rdacarrier © The Author(s), under exclusive licence to Springer-Verlag London Ltd., part of Springer Nature 2022 Abstract Aluminum alloy high-speed milling is commonly utilized in the aircraft, aerospace, mold, and other sectors, and its cutting force characteristics will have an important impact on the final machining quality of parts. The cutting force characteristics of high-speed milling of an aluminum alloy workpiece using a ball end milling cutter were investigated in this research. A three-dimensional finite element dynamic simulation model was developed for the high-speed milling of ball-end milling cutters. Firstly, the benefit of tool axis vector inclination angle in multi-axis machining was discussed, and the inclination angle of the tool axis vector in multi-axis machining was characterized more precisely. The three-dimensional model of the ball-end milling cutter was established according to the actual machining, and in order to simulate the machining process, it was put into a finite element analysis system. The rotation and intermittent cutting of the tool were considered in the simulation process, which was in good agreement with the actual machining process. In a finite element simulation environment, the cutting force under 25 groups of rake inclination angles was simulated, and verification milling tests on a five-axis machine were carried out. According to the results, the general trend of the maximum cutting force in all directions was in good agreement with the experimental results. Finally, the range of the rake inclination angle with less cutting force and more stable cutting force in multi-axis machining was given. The results also confirmed the reliability of the simulation results, and provided a reference for the finite element simulation of other metal cutting processes. Multi-axis machining (dpeaa)DE-He213 High-speed (dpeaa)DE-He213 Dynamical finite element simulation (dpeaa)DE-He213 Ball end milling (dpeaa)DE-He213 Rake angle (dpeaa)DE-He213 Cutting force (dpeaa)DE-He213 Cao, Yan aut Yao, Hui aut Kou, Fan aut Enthalten in The international journal of advanced manufacturing technology London : Springer, 1985 122(2022), 1 vom: 19. Juli, Seite 377-390 (DE-627)270127712 (DE-600)1476510-X 1433-3015 nnns volume:122 year:2022 number:1 day:19 month:07 pages:377-390 https://dx.doi.org/10.1007/s00170-022-09528-y lizenzpflichtig Volltext GBV_USEFLAG_A SYSFLAG_A GBV_SPRINGER GBV_ILN_11 GBV_ILN_20 GBV_ILN_22 GBV_ILN_23 GBV_ILN_24 GBV_ILN_31 GBV_ILN_32 GBV_ILN_39 GBV_ILN_40 GBV_ILN_60 GBV_ILN_62 GBV_ILN_63 GBV_ILN_69 GBV_ILN_70 GBV_ILN_73 GBV_ILN_74 GBV_ILN_90 GBV_ILN_95 GBV_ILN_100 GBV_ILN_105 GBV_ILN_110 GBV_ILN_120 GBV_ILN_138 GBV_ILN_150 GBV_ILN_151 GBV_ILN_152 GBV_ILN_161 GBV_ILN_170 GBV_ILN_171 GBV_ILN_187 GBV_ILN_206 GBV_ILN_213 GBV_ILN_224 GBV_ILN_230 GBV_ILN_250 GBV_ILN_281 GBV_ILN_285 GBV_ILN_293 GBV_ILN_370 GBV_ILN_602 GBV_ILN_636 GBV_ILN_702 GBV_ILN_2001 GBV_ILN_2003 GBV_ILN_2004 GBV_ILN_2005 GBV_ILN_2006 GBV_ILN_2007 GBV_ILN_2008 GBV_ILN_2009 GBV_ILN_2010 GBV_ILN_2011 GBV_ILN_2014 GBV_ILN_2015 GBV_ILN_2020 GBV_ILN_2021 GBV_ILN_2025 GBV_ILN_2026 GBV_ILN_2027 GBV_ILN_2031 GBV_ILN_2034 GBV_ILN_2037 GBV_ILN_2038 GBV_ILN_2039 GBV_ILN_2044 GBV_ILN_2048 GBV_ILN_2049 GBV_ILN_2050 GBV_ILN_2055 GBV_ILN_2056 GBV_ILN_2057 GBV_ILN_2059 GBV_ILN_2061 GBV_ILN_2064 GBV_ILN_2065 GBV_ILN_2068 GBV_ILN_2088 GBV_ILN_2093 GBV_ILN_2106 GBV_ILN_2107 GBV_ILN_2108 GBV_ILN_2110 GBV_ILN_2111 GBV_ILN_2112 GBV_ILN_2113 GBV_ILN_2118 GBV_ILN_2119 GBV_ILN_2122 GBV_ILN_2129 GBV_ILN_2143 GBV_ILN_2144 GBV_ILN_2147 GBV_ILN_2148 GBV_ILN_2152 GBV_ILN_2153 GBV_ILN_2188 GBV_ILN_2190 GBV_ILN_2232 GBV_ILN_2336 GBV_ILN_2446 GBV_ILN_2470 GBV_ILN_2472 GBV_ILN_2507 GBV_ILN_2522 GBV_ILN_2548 GBV_ILN_4035 GBV_ILN_4037 GBV_ILN_4046 GBV_ILN_4112 GBV_ILN_4125 GBV_ILN_4126 GBV_ILN_4242 GBV_ILN_4246 GBV_ILN_4249 GBV_ILN_4251 GBV_ILN_4305 GBV_ILN_4306 GBV_ILN_4307 GBV_ILN_4313 GBV_ILN_4322 GBV_ILN_4323 GBV_ILN_4324 GBV_ILN_4325 GBV_ILN_4326 GBV_ILN_4328 GBV_ILN_4333 GBV_ILN_4334 GBV_ILN_4335 GBV_ILN_4336 GBV_ILN_4338 GBV_ILN_4393 GBV_ILN_4700 AR 122 2022 1 19 07 377-390 |
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10.1007/s00170-022-09528-y doi (DE-627)SPR048028207 (SPR)s00170-022-09528-y-e DE-627 ger DE-627 rakwb eng Wang, Zhijie verfasserin aut Dynamic simulation and experimental study of cutting force by rake angle of multi-axis high-speed ball-end milling tool 2022 Text txt rdacontent Computermedien c rdamedia Online-Ressource cr rdacarrier © The Author(s), under exclusive licence to Springer-Verlag London Ltd., part of Springer Nature 2022 Abstract Aluminum alloy high-speed milling is commonly utilized in the aircraft, aerospace, mold, and other sectors, and its cutting force characteristics will have an important impact on the final machining quality of parts. The cutting force characteristics of high-speed milling of an aluminum alloy workpiece using a ball end milling cutter were investigated in this research. A three-dimensional finite element dynamic simulation model was developed for the high-speed milling of ball-end milling cutters. Firstly, the benefit of tool axis vector inclination angle in multi-axis machining was discussed, and the inclination angle of the tool axis vector in multi-axis machining was characterized more precisely. The three-dimensional model of the ball-end milling cutter was established according to the actual machining, and in order to simulate the machining process, it was put into a finite element analysis system. The rotation and intermittent cutting of the tool were considered in the simulation process, which was in good agreement with the actual machining process. In a finite element simulation environment, the cutting force under 25 groups of rake inclination angles was simulated, and verification milling tests on a five-axis machine were carried out. According to the results, the general trend of the maximum cutting force in all directions was in good agreement with the experimental results. Finally, the range of the rake inclination angle with less cutting force and more stable cutting force in multi-axis machining was given. The results also confirmed the reliability of the simulation results, and provided a reference for the finite element simulation of other metal cutting processes. Multi-axis machining (dpeaa)DE-He213 High-speed (dpeaa)DE-He213 Dynamical finite element simulation (dpeaa)DE-He213 Ball end milling (dpeaa)DE-He213 Rake angle (dpeaa)DE-He213 Cutting force (dpeaa)DE-He213 Cao, Yan aut Yao, Hui aut Kou, Fan aut Enthalten in The international journal of advanced manufacturing technology London : Springer, 1985 122(2022), 1 vom: 19. Juli, Seite 377-390 (DE-627)270127712 (DE-600)1476510-X 1433-3015 nnns volume:122 year:2022 number:1 day:19 month:07 pages:377-390 https://dx.doi.org/10.1007/s00170-022-09528-y lizenzpflichtig Volltext GBV_USEFLAG_A SYSFLAG_A GBV_SPRINGER GBV_ILN_11 GBV_ILN_20 GBV_ILN_22 GBV_ILN_23 GBV_ILN_24 GBV_ILN_31 GBV_ILN_32 GBV_ILN_39 GBV_ILN_40 GBV_ILN_60 GBV_ILN_62 GBV_ILN_63 GBV_ILN_69 GBV_ILN_70 GBV_ILN_73 GBV_ILN_74 GBV_ILN_90 GBV_ILN_95 GBV_ILN_100 GBV_ILN_105 GBV_ILN_110 GBV_ILN_120 GBV_ILN_138 GBV_ILN_150 GBV_ILN_151 GBV_ILN_152 GBV_ILN_161 GBV_ILN_170 GBV_ILN_171 GBV_ILN_187 GBV_ILN_206 GBV_ILN_213 GBV_ILN_224 GBV_ILN_230 GBV_ILN_250 GBV_ILN_281 GBV_ILN_285 GBV_ILN_293 GBV_ILN_370 GBV_ILN_602 GBV_ILN_636 GBV_ILN_702 GBV_ILN_2001 GBV_ILN_2003 GBV_ILN_2004 GBV_ILN_2005 GBV_ILN_2006 GBV_ILN_2007 GBV_ILN_2008 GBV_ILN_2009 GBV_ILN_2010 GBV_ILN_2011 GBV_ILN_2014 GBV_ILN_2015 GBV_ILN_2020 GBV_ILN_2021 GBV_ILN_2025 GBV_ILN_2026 GBV_ILN_2027 GBV_ILN_2031 GBV_ILN_2034 GBV_ILN_2037 GBV_ILN_2038 GBV_ILN_2039 GBV_ILN_2044 GBV_ILN_2048 GBV_ILN_2049 GBV_ILN_2050 GBV_ILN_2055 GBV_ILN_2056 GBV_ILN_2057 GBV_ILN_2059 GBV_ILN_2061 GBV_ILN_2064 GBV_ILN_2065 GBV_ILN_2068 GBV_ILN_2088 GBV_ILN_2093 GBV_ILN_2106 GBV_ILN_2107 GBV_ILN_2108 GBV_ILN_2110 GBV_ILN_2111 GBV_ILN_2112 GBV_ILN_2113 GBV_ILN_2118 GBV_ILN_2119 GBV_ILN_2122 GBV_ILN_2129 GBV_ILN_2143 GBV_ILN_2144 GBV_ILN_2147 GBV_ILN_2148 GBV_ILN_2152 GBV_ILN_2153 GBV_ILN_2188 GBV_ILN_2190 GBV_ILN_2232 GBV_ILN_2336 GBV_ILN_2446 GBV_ILN_2470 GBV_ILN_2472 GBV_ILN_2507 GBV_ILN_2522 GBV_ILN_2548 GBV_ILN_4035 GBV_ILN_4037 GBV_ILN_4046 GBV_ILN_4112 GBV_ILN_4125 GBV_ILN_4126 GBV_ILN_4242 GBV_ILN_4246 GBV_ILN_4249 GBV_ILN_4251 GBV_ILN_4305 GBV_ILN_4306 GBV_ILN_4307 GBV_ILN_4313 GBV_ILN_4322 GBV_ILN_4323 GBV_ILN_4324 GBV_ILN_4325 GBV_ILN_4326 GBV_ILN_4328 GBV_ILN_4333 GBV_ILN_4334 GBV_ILN_4335 GBV_ILN_4336 GBV_ILN_4338 GBV_ILN_4393 GBV_ILN_4700 AR 122 2022 1 19 07 377-390 |
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10.1007/s00170-022-09528-y doi (DE-627)SPR048028207 (SPR)s00170-022-09528-y-e DE-627 ger DE-627 rakwb eng Wang, Zhijie verfasserin aut Dynamic simulation and experimental study of cutting force by rake angle of multi-axis high-speed ball-end milling tool 2022 Text txt rdacontent Computermedien c rdamedia Online-Ressource cr rdacarrier © The Author(s), under exclusive licence to Springer-Verlag London Ltd., part of Springer Nature 2022 Abstract Aluminum alloy high-speed milling is commonly utilized in the aircraft, aerospace, mold, and other sectors, and its cutting force characteristics will have an important impact on the final machining quality of parts. The cutting force characteristics of high-speed milling of an aluminum alloy workpiece using a ball end milling cutter were investigated in this research. A three-dimensional finite element dynamic simulation model was developed for the high-speed milling of ball-end milling cutters. Firstly, the benefit of tool axis vector inclination angle in multi-axis machining was discussed, and the inclination angle of the tool axis vector in multi-axis machining was characterized more precisely. The three-dimensional model of the ball-end milling cutter was established according to the actual machining, and in order to simulate the machining process, it was put into a finite element analysis system. The rotation and intermittent cutting of the tool were considered in the simulation process, which was in good agreement with the actual machining process. In a finite element simulation environment, the cutting force under 25 groups of rake inclination angles was simulated, and verification milling tests on a five-axis machine were carried out. According to the results, the general trend of the maximum cutting force in all directions was in good agreement with the experimental results. Finally, the range of the rake inclination angle with less cutting force and more stable cutting force in multi-axis machining was given. The results also confirmed the reliability of the simulation results, and provided a reference for the finite element simulation of other metal cutting processes. Multi-axis machining (dpeaa)DE-He213 High-speed (dpeaa)DE-He213 Dynamical finite element simulation (dpeaa)DE-He213 Ball end milling (dpeaa)DE-He213 Rake angle (dpeaa)DE-He213 Cutting force (dpeaa)DE-He213 Cao, Yan aut Yao, Hui aut Kou, Fan aut Enthalten in The international journal of advanced manufacturing technology London : Springer, 1985 122(2022), 1 vom: 19. Juli, Seite 377-390 (DE-627)270127712 (DE-600)1476510-X 1433-3015 nnns volume:122 year:2022 number:1 day:19 month:07 pages:377-390 https://dx.doi.org/10.1007/s00170-022-09528-y lizenzpflichtig Volltext GBV_USEFLAG_A SYSFLAG_A GBV_SPRINGER GBV_ILN_11 GBV_ILN_20 GBV_ILN_22 GBV_ILN_23 GBV_ILN_24 GBV_ILN_31 GBV_ILN_32 GBV_ILN_39 GBV_ILN_40 GBV_ILN_60 GBV_ILN_62 GBV_ILN_63 GBV_ILN_69 GBV_ILN_70 GBV_ILN_73 GBV_ILN_74 GBV_ILN_90 GBV_ILN_95 GBV_ILN_100 GBV_ILN_105 GBV_ILN_110 GBV_ILN_120 GBV_ILN_138 GBV_ILN_150 GBV_ILN_151 GBV_ILN_152 GBV_ILN_161 GBV_ILN_170 GBV_ILN_171 GBV_ILN_187 GBV_ILN_206 GBV_ILN_213 GBV_ILN_224 GBV_ILN_230 GBV_ILN_250 GBV_ILN_281 GBV_ILN_285 GBV_ILN_293 GBV_ILN_370 GBV_ILN_602 GBV_ILN_636 GBV_ILN_702 GBV_ILN_2001 GBV_ILN_2003 GBV_ILN_2004 GBV_ILN_2005 GBV_ILN_2006 GBV_ILN_2007 GBV_ILN_2008 GBV_ILN_2009 GBV_ILN_2010 GBV_ILN_2011 GBV_ILN_2014 GBV_ILN_2015 GBV_ILN_2020 GBV_ILN_2021 GBV_ILN_2025 GBV_ILN_2026 GBV_ILN_2027 GBV_ILN_2031 GBV_ILN_2034 GBV_ILN_2037 GBV_ILN_2038 GBV_ILN_2039 GBV_ILN_2044 GBV_ILN_2048 GBV_ILN_2049 GBV_ILN_2050 GBV_ILN_2055 GBV_ILN_2056 GBV_ILN_2057 GBV_ILN_2059 GBV_ILN_2061 GBV_ILN_2064 GBV_ILN_2065 GBV_ILN_2068 GBV_ILN_2088 GBV_ILN_2093 GBV_ILN_2106 GBV_ILN_2107 GBV_ILN_2108 GBV_ILN_2110 GBV_ILN_2111 GBV_ILN_2112 GBV_ILN_2113 GBV_ILN_2118 GBV_ILN_2119 GBV_ILN_2122 GBV_ILN_2129 GBV_ILN_2143 GBV_ILN_2144 GBV_ILN_2147 GBV_ILN_2148 GBV_ILN_2152 GBV_ILN_2153 GBV_ILN_2188 GBV_ILN_2190 GBV_ILN_2232 GBV_ILN_2336 GBV_ILN_2446 GBV_ILN_2470 GBV_ILN_2472 GBV_ILN_2507 GBV_ILN_2522 GBV_ILN_2548 GBV_ILN_4035 GBV_ILN_4037 GBV_ILN_4046 GBV_ILN_4112 GBV_ILN_4125 GBV_ILN_4126 GBV_ILN_4242 GBV_ILN_4246 GBV_ILN_4249 GBV_ILN_4251 GBV_ILN_4305 GBV_ILN_4306 GBV_ILN_4307 GBV_ILN_4313 GBV_ILN_4322 GBV_ILN_4323 GBV_ILN_4324 GBV_ILN_4325 GBV_ILN_4326 GBV_ILN_4328 GBV_ILN_4333 GBV_ILN_4334 GBV_ILN_4335 GBV_ILN_4336 GBV_ILN_4338 GBV_ILN_4393 GBV_ILN_4700 AR 122 2022 1 19 07 377-390 |
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10.1007/s00170-022-09528-y doi (DE-627)SPR048028207 (SPR)s00170-022-09528-y-e DE-627 ger DE-627 rakwb eng Wang, Zhijie verfasserin aut Dynamic simulation and experimental study of cutting force by rake angle of multi-axis high-speed ball-end milling tool 2022 Text txt rdacontent Computermedien c rdamedia Online-Ressource cr rdacarrier © The Author(s), under exclusive licence to Springer-Verlag London Ltd., part of Springer Nature 2022 Abstract Aluminum alloy high-speed milling is commonly utilized in the aircraft, aerospace, mold, and other sectors, and its cutting force characteristics will have an important impact on the final machining quality of parts. The cutting force characteristics of high-speed milling of an aluminum alloy workpiece using a ball end milling cutter were investigated in this research. A three-dimensional finite element dynamic simulation model was developed for the high-speed milling of ball-end milling cutters. Firstly, the benefit of tool axis vector inclination angle in multi-axis machining was discussed, and the inclination angle of the tool axis vector in multi-axis machining was characterized more precisely. The three-dimensional model of the ball-end milling cutter was established according to the actual machining, and in order to simulate the machining process, it was put into a finite element analysis system. The rotation and intermittent cutting of the tool were considered in the simulation process, which was in good agreement with the actual machining process. In a finite element simulation environment, the cutting force under 25 groups of rake inclination angles was simulated, and verification milling tests on a five-axis machine were carried out. According to the results, the general trend of the maximum cutting force in all directions was in good agreement with the experimental results. Finally, the range of the rake inclination angle with less cutting force and more stable cutting force in multi-axis machining was given. The results also confirmed the reliability of the simulation results, and provided a reference for the finite element simulation of other metal cutting processes. Multi-axis machining (dpeaa)DE-He213 High-speed (dpeaa)DE-He213 Dynamical finite element simulation (dpeaa)DE-He213 Ball end milling (dpeaa)DE-He213 Rake angle (dpeaa)DE-He213 Cutting force (dpeaa)DE-He213 Cao, Yan aut Yao, Hui aut Kou, Fan aut Enthalten in The international journal of advanced manufacturing technology London : Springer, 1985 122(2022), 1 vom: 19. Juli, Seite 377-390 (DE-627)270127712 (DE-600)1476510-X 1433-3015 nnns volume:122 year:2022 number:1 day:19 month:07 pages:377-390 https://dx.doi.org/10.1007/s00170-022-09528-y lizenzpflichtig Volltext GBV_USEFLAG_A SYSFLAG_A GBV_SPRINGER GBV_ILN_11 GBV_ILN_20 GBV_ILN_22 GBV_ILN_23 GBV_ILN_24 GBV_ILN_31 GBV_ILN_32 GBV_ILN_39 GBV_ILN_40 GBV_ILN_60 GBV_ILN_62 GBV_ILN_63 GBV_ILN_69 GBV_ILN_70 GBV_ILN_73 GBV_ILN_74 GBV_ILN_90 GBV_ILN_95 GBV_ILN_100 GBV_ILN_105 GBV_ILN_110 GBV_ILN_120 GBV_ILN_138 GBV_ILN_150 GBV_ILN_151 GBV_ILN_152 GBV_ILN_161 GBV_ILN_170 GBV_ILN_171 GBV_ILN_187 GBV_ILN_206 GBV_ILN_213 GBV_ILN_224 GBV_ILN_230 GBV_ILN_250 GBV_ILN_281 GBV_ILN_285 GBV_ILN_293 GBV_ILN_370 GBV_ILN_602 GBV_ILN_636 GBV_ILN_702 GBV_ILN_2001 GBV_ILN_2003 GBV_ILN_2004 GBV_ILN_2005 GBV_ILN_2006 GBV_ILN_2007 GBV_ILN_2008 GBV_ILN_2009 GBV_ILN_2010 GBV_ILN_2011 GBV_ILN_2014 GBV_ILN_2015 GBV_ILN_2020 GBV_ILN_2021 GBV_ILN_2025 GBV_ILN_2026 GBV_ILN_2027 GBV_ILN_2031 GBV_ILN_2034 GBV_ILN_2037 GBV_ILN_2038 GBV_ILN_2039 GBV_ILN_2044 GBV_ILN_2048 GBV_ILN_2049 GBV_ILN_2050 GBV_ILN_2055 GBV_ILN_2056 GBV_ILN_2057 GBV_ILN_2059 GBV_ILN_2061 GBV_ILN_2064 GBV_ILN_2065 GBV_ILN_2068 GBV_ILN_2088 GBV_ILN_2093 GBV_ILN_2106 GBV_ILN_2107 GBV_ILN_2108 GBV_ILN_2110 GBV_ILN_2111 GBV_ILN_2112 GBV_ILN_2113 GBV_ILN_2118 GBV_ILN_2119 GBV_ILN_2122 GBV_ILN_2129 GBV_ILN_2143 GBV_ILN_2144 GBV_ILN_2147 GBV_ILN_2148 GBV_ILN_2152 GBV_ILN_2153 GBV_ILN_2188 GBV_ILN_2190 GBV_ILN_2232 GBV_ILN_2336 GBV_ILN_2446 GBV_ILN_2470 GBV_ILN_2472 GBV_ILN_2507 GBV_ILN_2522 GBV_ILN_2548 GBV_ILN_4035 GBV_ILN_4037 GBV_ILN_4046 GBV_ILN_4112 GBV_ILN_4125 GBV_ILN_4126 GBV_ILN_4242 GBV_ILN_4246 GBV_ILN_4249 GBV_ILN_4251 GBV_ILN_4305 GBV_ILN_4306 GBV_ILN_4307 GBV_ILN_4313 GBV_ILN_4322 GBV_ILN_4323 GBV_ILN_4324 GBV_ILN_4325 GBV_ILN_4326 GBV_ILN_4328 GBV_ILN_4333 GBV_ILN_4334 GBV_ILN_4335 GBV_ILN_4336 GBV_ILN_4338 GBV_ILN_4393 GBV_ILN_4700 AR 122 2022 1 19 07 377-390 |
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10.1007/s00170-022-09528-y doi (DE-627)SPR048028207 (SPR)s00170-022-09528-y-e DE-627 ger DE-627 rakwb eng Wang, Zhijie verfasserin aut Dynamic simulation and experimental study of cutting force by rake angle of multi-axis high-speed ball-end milling tool 2022 Text txt rdacontent Computermedien c rdamedia Online-Ressource cr rdacarrier © The Author(s), under exclusive licence to Springer-Verlag London Ltd., part of Springer Nature 2022 Abstract Aluminum alloy high-speed milling is commonly utilized in the aircraft, aerospace, mold, and other sectors, and its cutting force characteristics will have an important impact on the final machining quality of parts. The cutting force characteristics of high-speed milling of an aluminum alloy workpiece using a ball end milling cutter were investigated in this research. A three-dimensional finite element dynamic simulation model was developed for the high-speed milling of ball-end milling cutters. Firstly, the benefit of tool axis vector inclination angle in multi-axis machining was discussed, and the inclination angle of the tool axis vector in multi-axis machining was characterized more precisely. The three-dimensional model of the ball-end milling cutter was established according to the actual machining, and in order to simulate the machining process, it was put into a finite element analysis system. The rotation and intermittent cutting of the tool were considered in the simulation process, which was in good agreement with the actual machining process. In a finite element simulation environment, the cutting force under 25 groups of rake inclination angles was simulated, and verification milling tests on a five-axis machine were carried out. According to the results, the general trend of the maximum cutting force in all directions was in good agreement with the experimental results. Finally, the range of the rake inclination angle with less cutting force and more stable cutting force in multi-axis machining was given. The results also confirmed the reliability of the simulation results, and provided a reference for the finite element simulation of other metal cutting processes. Multi-axis machining (dpeaa)DE-He213 High-speed (dpeaa)DE-He213 Dynamical finite element simulation (dpeaa)DE-He213 Ball end milling (dpeaa)DE-He213 Rake angle (dpeaa)DE-He213 Cutting force (dpeaa)DE-He213 Cao, Yan aut Yao, Hui aut Kou, Fan aut Enthalten in The international journal of advanced manufacturing technology London : Springer, 1985 122(2022), 1 vom: 19. Juli, Seite 377-390 (DE-627)270127712 (DE-600)1476510-X 1433-3015 nnns volume:122 year:2022 number:1 day:19 month:07 pages:377-390 https://dx.doi.org/10.1007/s00170-022-09528-y lizenzpflichtig Volltext GBV_USEFLAG_A SYSFLAG_A GBV_SPRINGER GBV_ILN_11 GBV_ILN_20 GBV_ILN_22 GBV_ILN_23 GBV_ILN_24 GBV_ILN_31 GBV_ILN_32 GBV_ILN_39 GBV_ILN_40 GBV_ILN_60 GBV_ILN_62 GBV_ILN_63 GBV_ILN_69 GBV_ILN_70 GBV_ILN_73 GBV_ILN_74 GBV_ILN_90 GBV_ILN_95 GBV_ILN_100 GBV_ILN_105 GBV_ILN_110 GBV_ILN_120 GBV_ILN_138 GBV_ILN_150 GBV_ILN_151 GBV_ILN_152 GBV_ILN_161 GBV_ILN_170 GBV_ILN_171 GBV_ILN_187 GBV_ILN_206 GBV_ILN_213 GBV_ILN_224 GBV_ILN_230 GBV_ILN_250 GBV_ILN_281 GBV_ILN_285 GBV_ILN_293 GBV_ILN_370 GBV_ILN_602 GBV_ILN_636 GBV_ILN_702 GBV_ILN_2001 GBV_ILN_2003 GBV_ILN_2004 GBV_ILN_2005 GBV_ILN_2006 GBV_ILN_2007 GBV_ILN_2008 GBV_ILN_2009 GBV_ILN_2010 GBV_ILN_2011 GBV_ILN_2014 GBV_ILN_2015 GBV_ILN_2020 GBV_ILN_2021 GBV_ILN_2025 GBV_ILN_2026 GBV_ILN_2027 GBV_ILN_2031 GBV_ILN_2034 GBV_ILN_2037 GBV_ILN_2038 GBV_ILN_2039 GBV_ILN_2044 GBV_ILN_2048 GBV_ILN_2049 GBV_ILN_2050 GBV_ILN_2055 GBV_ILN_2056 GBV_ILN_2057 GBV_ILN_2059 GBV_ILN_2061 GBV_ILN_2064 GBV_ILN_2065 GBV_ILN_2068 GBV_ILN_2088 GBV_ILN_2093 GBV_ILN_2106 GBV_ILN_2107 GBV_ILN_2108 GBV_ILN_2110 GBV_ILN_2111 GBV_ILN_2112 GBV_ILN_2113 GBV_ILN_2118 GBV_ILN_2119 GBV_ILN_2122 GBV_ILN_2129 GBV_ILN_2143 GBV_ILN_2144 GBV_ILN_2147 GBV_ILN_2148 GBV_ILN_2152 GBV_ILN_2153 GBV_ILN_2188 GBV_ILN_2190 GBV_ILN_2232 GBV_ILN_2336 GBV_ILN_2446 GBV_ILN_2470 GBV_ILN_2472 GBV_ILN_2507 GBV_ILN_2522 GBV_ILN_2548 GBV_ILN_4035 GBV_ILN_4037 GBV_ILN_4046 GBV_ILN_4112 GBV_ILN_4125 GBV_ILN_4126 GBV_ILN_4242 GBV_ILN_4246 GBV_ILN_4249 GBV_ILN_4251 GBV_ILN_4305 GBV_ILN_4306 GBV_ILN_4307 GBV_ILN_4313 GBV_ILN_4322 GBV_ILN_4323 GBV_ILN_4324 GBV_ILN_4325 GBV_ILN_4326 GBV_ILN_4328 GBV_ILN_4333 GBV_ILN_4334 GBV_ILN_4335 GBV_ILN_4336 GBV_ILN_4338 GBV_ILN_4393 GBV_ILN_4700 AR 122 2022 1 19 07 377-390 |
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The cutting force characteristics of high-speed milling of an aluminum alloy workpiece using a ball end milling cutter were investigated in this research. A three-dimensional finite element dynamic simulation model was developed for the high-speed milling of ball-end milling cutters. Firstly, the benefit of tool axis vector inclination angle in multi-axis machining was discussed, and the inclination angle of the tool axis vector in multi-axis machining was characterized more precisely. The three-dimensional model of the ball-end milling cutter was established according to the actual machining, and in order to simulate the machining process, it was put into a finite element analysis system. The rotation and intermittent cutting of the tool were considered in the simulation process, which was in good agreement with the actual machining process. In a finite element simulation environment, the cutting force under 25 groups of rake inclination angles was simulated, and verification milling tests on a five-axis machine were carried out. According to the results, the general trend of the maximum cutting force in all directions was in good agreement with the experimental results. Finally, the range of the rake inclination angle with less cutting force and more stable cutting force in multi-axis machining was given. 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| author |
Wang, Zhijie |
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Wang, Zhijie misc Multi-axis machining misc High-speed misc Dynamical finite element simulation misc Ball end milling misc Rake angle misc Cutting force Dynamic simulation and experimental study of cutting force by rake angle of multi-axis high-speed ball-end milling tool |
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Dynamic simulation and experimental study of cutting force by rake angle of multi-axis high-speed ball-end milling tool Multi-axis machining (dpeaa)DE-He213 High-speed (dpeaa)DE-He213 Dynamical finite element simulation (dpeaa)DE-He213 Ball end milling (dpeaa)DE-He213 Rake angle (dpeaa)DE-He213 Cutting force (dpeaa)DE-He213 |
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misc Multi-axis machining misc High-speed misc Dynamical finite element simulation misc Ball end milling misc Rake angle misc Cutting force |
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Dynamic simulation and experimental study of cutting force by rake angle of multi-axis high-speed ball-end milling tool |
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dynamic simulation and experimental study of cutting force by rake angle of multi-axis high-speed ball-end milling tool |
| title_auth |
Dynamic simulation and experimental study of cutting force by rake angle of multi-axis high-speed ball-end milling tool |
| abstract |
Abstract Aluminum alloy high-speed milling is commonly utilized in the aircraft, aerospace, mold, and other sectors, and its cutting force characteristics will have an important impact on the final machining quality of parts. The cutting force characteristics of high-speed milling of an aluminum alloy workpiece using a ball end milling cutter were investigated in this research. A three-dimensional finite element dynamic simulation model was developed for the high-speed milling of ball-end milling cutters. Firstly, the benefit of tool axis vector inclination angle in multi-axis machining was discussed, and the inclination angle of the tool axis vector in multi-axis machining was characterized more precisely. The three-dimensional model of the ball-end milling cutter was established according to the actual machining, and in order to simulate the machining process, it was put into a finite element analysis system. The rotation and intermittent cutting of the tool were considered in the simulation process, which was in good agreement with the actual machining process. In a finite element simulation environment, the cutting force under 25 groups of rake inclination angles was simulated, and verification milling tests on a five-axis machine were carried out. According to the results, the general trend of the maximum cutting force in all directions was in good agreement with the experimental results. Finally, the range of the rake inclination angle with less cutting force and more stable cutting force in multi-axis machining was given. The results also confirmed the reliability of the simulation results, and provided a reference for the finite element simulation of other metal cutting processes. © The Author(s), under exclusive licence to Springer-Verlag London Ltd., part of Springer Nature 2022 |
| abstractGer |
Abstract Aluminum alloy high-speed milling is commonly utilized in the aircraft, aerospace, mold, and other sectors, and its cutting force characteristics will have an important impact on the final machining quality of parts. The cutting force characteristics of high-speed milling of an aluminum alloy workpiece using a ball end milling cutter were investigated in this research. A three-dimensional finite element dynamic simulation model was developed for the high-speed milling of ball-end milling cutters. Firstly, the benefit of tool axis vector inclination angle in multi-axis machining was discussed, and the inclination angle of the tool axis vector in multi-axis machining was characterized more precisely. The three-dimensional model of the ball-end milling cutter was established according to the actual machining, and in order to simulate the machining process, it was put into a finite element analysis system. The rotation and intermittent cutting of the tool were considered in the simulation process, which was in good agreement with the actual machining process. In a finite element simulation environment, the cutting force under 25 groups of rake inclination angles was simulated, and verification milling tests on a five-axis machine were carried out. According to the results, the general trend of the maximum cutting force in all directions was in good agreement with the experimental results. Finally, the range of the rake inclination angle with less cutting force and more stable cutting force in multi-axis machining was given. The results also confirmed the reliability of the simulation results, and provided a reference for the finite element simulation of other metal cutting processes. © The Author(s), under exclusive licence to Springer-Verlag London Ltd., part of Springer Nature 2022 |
| abstract_unstemmed |
Abstract Aluminum alloy high-speed milling is commonly utilized in the aircraft, aerospace, mold, and other sectors, and its cutting force characteristics will have an important impact on the final machining quality of parts. The cutting force characteristics of high-speed milling of an aluminum alloy workpiece using a ball end milling cutter were investigated in this research. A three-dimensional finite element dynamic simulation model was developed for the high-speed milling of ball-end milling cutters. Firstly, the benefit of tool axis vector inclination angle in multi-axis machining was discussed, and the inclination angle of the tool axis vector in multi-axis machining was characterized more precisely. The three-dimensional model of the ball-end milling cutter was established according to the actual machining, and in order to simulate the machining process, it was put into a finite element analysis system. The rotation and intermittent cutting of the tool were considered in the simulation process, which was in good agreement with the actual machining process. In a finite element simulation environment, the cutting force under 25 groups of rake inclination angles was simulated, and verification milling tests on a five-axis machine were carried out. According to the results, the general trend of the maximum cutting force in all directions was in good agreement with the experimental results. Finally, the range of the rake inclination angle with less cutting force and more stable cutting force in multi-axis machining was given. The results also confirmed the reliability of the simulation results, and provided a reference for the finite element simulation of other metal cutting processes. © The Author(s), under exclusive licence to Springer-Verlag London Ltd., part of Springer Nature 2022 |
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Dynamic simulation and experimental study of cutting force by rake angle of multi-axis high-speed ball-end milling tool |
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https://dx.doi.org/10.1007/s00170-022-09528-y |
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Cao, Yan Yao, Hui Kou, Fan |
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Cao, Yan Yao, Hui Kou, Fan |
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10.1007/s00170-022-09528-y |
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2024-07-03T16:32:06.743Z |
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| score |
7.4014616 |