Experimental Research on the Surface Quality of Milling Contour Bevel Gears
Abstract Contour bevel gears have the advantages of high coincidence, low noise and large bearing capacity, which are widely used in automobile manufacturing, shipbuilding and construction machinery. However, when the surface quality is poor, the effective contact area between the gear mating surfac...
Ausführliche Beschreibung
Autor*in: |
Wu, Mingyang [verfasserIn] |
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E-Artikel |
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Sprache: |
Englisch |
Erschienen: |
2023 |
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Schlagwörter: |
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Anmerkung: |
© The Author(s) 2023 |
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Übergeordnetes Werk: |
Enthalten in: Chinese Journal of Mechanical Engineering - Chinese Mechanical Engineering Society, 2012, 36(2023), 1 vom: 06. Jan. |
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Übergeordnetes Werk: |
volume:36 ; year:2023 ; number:1 ; day:06 ; month:01 |
Links: |
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DOI / URN: |
10.1186/s10033-022-00825-x |
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SPR049000942 |
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520 | |a Abstract Contour bevel gears have the advantages of high coincidence, low noise and large bearing capacity, which are widely used in automobile manufacturing, shipbuilding and construction machinery. However, when the surface quality is poor, the effective contact area between the gear mating surfaces decreases, affecting the stability of the fit and thus the transmission accuracy, so it is of great significance to optimize the surface quality of the contour bevel gear. This paper firstly analyzes the formation process of machined surface roughness of contour bevel gears on the basis of generating machining method, and dry milling experiments of contour bevel gears are conducted to analyze the effects of cutting speed and feed rate on the machined surface roughness and surface topography of the workpiece. Then, the surface defects on the machined surface of the workpiece are studied by SEM, and the causes of the surface defects are analyzed by EDS. After that, XRD is used to compare the microscopic grains of the machined surface and the substrate material for diffraction peak analysis, and the effect of cutting parameters on the microhardness of the workpiece machined surface is investigated by work hardening experiment. The research results are of great significance for improving the machining accuracy of contour bevel gears, reducing friction losses and improving transmission efficiency. | ||
650 | 4 | |a Contour bevel gear |7 (dpeaa)DE-He213 | |
650 | 4 | |a Machined surface quality |7 (dpeaa)DE-He213 | |
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650 | 4 | |a Surface defect |7 (dpeaa)DE-He213 | |
650 | 4 | |a Surface morphology |7 (dpeaa)DE-He213 | |
700 | 1 | |a Zhang, Jianyu |4 aut | |
700 | 1 | |a Ma, Chunjie |4 aut | |
700 | 1 | |a Zhang, Yali |4 aut | |
700 | 1 | |a Cheng, Yaonan |4 aut | |
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10.1186/s10033-022-00825-x doi (DE-627)SPR049000942 (SPR)s10033-022-00825-x-e DE-627 ger DE-627 rakwb eng Wu, Mingyang verfasserin (orcid)0000-0002-9784-0684 aut Experimental Research on the Surface Quality of Milling Contour Bevel Gears 2023 Text txt rdacontent Computermedien c rdamedia Online-Ressource cr rdacarrier © The Author(s) 2023 Abstract Contour bevel gears have the advantages of high coincidence, low noise and large bearing capacity, which are widely used in automobile manufacturing, shipbuilding and construction machinery. However, when the surface quality is poor, the effective contact area between the gear mating surfaces decreases, affecting the stability of the fit and thus the transmission accuracy, so it is of great significance to optimize the surface quality of the contour bevel gear. This paper firstly analyzes the formation process of machined surface roughness of contour bevel gears on the basis of generating machining method, and dry milling experiments of contour bevel gears are conducted to analyze the effects of cutting speed and feed rate on the machined surface roughness and surface topography of the workpiece. Then, the surface defects on the machined surface of the workpiece are studied by SEM, and the causes of the surface defects are analyzed by EDS. After that, XRD is used to compare the microscopic grains of the machined surface and the substrate material for diffraction peak analysis, and the effect of cutting parameters on the microhardness of the workpiece machined surface is investigated by work hardening experiment. The research results are of great significance for improving the machining accuracy of contour bevel gears, reducing friction losses and improving transmission efficiency. Contour bevel gear (dpeaa)DE-He213 Machined surface quality (dpeaa)DE-He213 Surface roughness (dpeaa)DE-He213 Surface defect (dpeaa)DE-He213 Surface morphology (dpeaa)DE-He213 Zhang, Jianyu aut Ma, Chunjie aut Zhang, Yali aut Cheng, Yaonan aut Enthalten in Chinese Journal of Mechanical Engineering Chinese Mechanical Engineering Society, 2012 36(2023), 1 vom: 06. Jan. (DE-627)SPR008124000 nnns volume:36 year:2023 number:1 day:06 month:01 https://dx.doi.org/10.1186/s10033-022-00825-x kostenfrei Volltext GBV_USEFLAG_A SYSFLAG_A GBV_SPRINGER AR 36 2023 1 06 01 |
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10.1186/s10033-022-00825-x doi (DE-627)SPR049000942 (SPR)s10033-022-00825-x-e DE-627 ger DE-627 rakwb eng Wu, Mingyang verfasserin (orcid)0000-0002-9784-0684 aut Experimental Research on the Surface Quality of Milling Contour Bevel Gears 2023 Text txt rdacontent Computermedien c rdamedia Online-Ressource cr rdacarrier © The Author(s) 2023 Abstract Contour bevel gears have the advantages of high coincidence, low noise and large bearing capacity, which are widely used in automobile manufacturing, shipbuilding and construction machinery. However, when the surface quality is poor, the effective contact area between the gear mating surfaces decreases, affecting the stability of the fit and thus the transmission accuracy, so it is of great significance to optimize the surface quality of the contour bevel gear. This paper firstly analyzes the formation process of machined surface roughness of contour bevel gears on the basis of generating machining method, and dry milling experiments of contour bevel gears are conducted to analyze the effects of cutting speed and feed rate on the machined surface roughness and surface topography of the workpiece. Then, the surface defects on the machined surface of the workpiece are studied by SEM, and the causes of the surface defects are analyzed by EDS. After that, XRD is used to compare the microscopic grains of the machined surface and the substrate material for diffraction peak analysis, and the effect of cutting parameters on the microhardness of the workpiece machined surface is investigated by work hardening experiment. The research results are of great significance for improving the machining accuracy of contour bevel gears, reducing friction losses and improving transmission efficiency. Contour bevel gear (dpeaa)DE-He213 Machined surface quality (dpeaa)DE-He213 Surface roughness (dpeaa)DE-He213 Surface defect (dpeaa)DE-He213 Surface morphology (dpeaa)DE-He213 Zhang, Jianyu aut Ma, Chunjie aut Zhang, Yali aut Cheng, Yaonan aut Enthalten in Chinese Journal of Mechanical Engineering Chinese Mechanical Engineering Society, 2012 36(2023), 1 vom: 06. Jan. (DE-627)SPR008124000 nnns volume:36 year:2023 number:1 day:06 month:01 https://dx.doi.org/10.1186/s10033-022-00825-x kostenfrei Volltext GBV_USEFLAG_A SYSFLAG_A GBV_SPRINGER AR 36 2023 1 06 01 |
allfields_unstemmed |
10.1186/s10033-022-00825-x doi (DE-627)SPR049000942 (SPR)s10033-022-00825-x-e DE-627 ger DE-627 rakwb eng Wu, Mingyang verfasserin (orcid)0000-0002-9784-0684 aut Experimental Research on the Surface Quality of Milling Contour Bevel Gears 2023 Text txt rdacontent Computermedien c rdamedia Online-Ressource cr rdacarrier © The Author(s) 2023 Abstract Contour bevel gears have the advantages of high coincidence, low noise and large bearing capacity, which are widely used in automobile manufacturing, shipbuilding and construction machinery. However, when the surface quality is poor, the effective contact area between the gear mating surfaces decreases, affecting the stability of the fit and thus the transmission accuracy, so it is of great significance to optimize the surface quality of the contour bevel gear. This paper firstly analyzes the formation process of machined surface roughness of contour bevel gears on the basis of generating machining method, and dry milling experiments of contour bevel gears are conducted to analyze the effects of cutting speed and feed rate on the machined surface roughness and surface topography of the workpiece. Then, the surface defects on the machined surface of the workpiece are studied by SEM, and the causes of the surface defects are analyzed by EDS. After that, XRD is used to compare the microscopic grains of the machined surface and the substrate material for diffraction peak analysis, and the effect of cutting parameters on the microhardness of the workpiece machined surface is investigated by work hardening experiment. The research results are of great significance for improving the machining accuracy of contour bevel gears, reducing friction losses and improving transmission efficiency. Contour bevel gear (dpeaa)DE-He213 Machined surface quality (dpeaa)DE-He213 Surface roughness (dpeaa)DE-He213 Surface defect (dpeaa)DE-He213 Surface morphology (dpeaa)DE-He213 Zhang, Jianyu aut Ma, Chunjie aut Zhang, Yali aut Cheng, Yaonan aut Enthalten in Chinese Journal of Mechanical Engineering Chinese Mechanical Engineering Society, 2012 36(2023), 1 vom: 06. Jan. (DE-627)SPR008124000 nnns volume:36 year:2023 number:1 day:06 month:01 https://dx.doi.org/10.1186/s10033-022-00825-x kostenfrei Volltext GBV_USEFLAG_A SYSFLAG_A GBV_SPRINGER AR 36 2023 1 06 01 |
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10.1186/s10033-022-00825-x doi (DE-627)SPR049000942 (SPR)s10033-022-00825-x-e DE-627 ger DE-627 rakwb eng Wu, Mingyang verfasserin (orcid)0000-0002-9784-0684 aut Experimental Research on the Surface Quality of Milling Contour Bevel Gears 2023 Text txt rdacontent Computermedien c rdamedia Online-Ressource cr rdacarrier © The Author(s) 2023 Abstract Contour bevel gears have the advantages of high coincidence, low noise and large bearing capacity, which are widely used in automobile manufacturing, shipbuilding and construction machinery. However, when the surface quality is poor, the effective contact area between the gear mating surfaces decreases, affecting the stability of the fit and thus the transmission accuracy, so it is of great significance to optimize the surface quality of the contour bevel gear. This paper firstly analyzes the formation process of machined surface roughness of contour bevel gears on the basis of generating machining method, and dry milling experiments of contour bevel gears are conducted to analyze the effects of cutting speed and feed rate on the machined surface roughness and surface topography of the workpiece. Then, the surface defects on the machined surface of the workpiece are studied by SEM, and the causes of the surface defects are analyzed by EDS. After that, XRD is used to compare the microscopic grains of the machined surface and the substrate material for diffraction peak analysis, and the effect of cutting parameters on the microhardness of the workpiece machined surface is investigated by work hardening experiment. The research results are of great significance for improving the machining accuracy of contour bevel gears, reducing friction losses and improving transmission efficiency. Contour bevel gear (dpeaa)DE-He213 Machined surface quality (dpeaa)DE-He213 Surface roughness (dpeaa)DE-He213 Surface defect (dpeaa)DE-He213 Surface morphology (dpeaa)DE-He213 Zhang, Jianyu aut Ma, Chunjie aut Zhang, Yali aut Cheng, Yaonan aut Enthalten in Chinese Journal of Mechanical Engineering Chinese Mechanical Engineering Society, 2012 36(2023), 1 vom: 06. Jan. (DE-627)SPR008124000 nnns volume:36 year:2023 number:1 day:06 month:01 https://dx.doi.org/10.1186/s10033-022-00825-x kostenfrei Volltext GBV_USEFLAG_A SYSFLAG_A GBV_SPRINGER AR 36 2023 1 06 01 |
allfieldsSound |
10.1186/s10033-022-00825-x doi (DE-627)SPR049000942 (SPR)s10033-022-00825-x-e DE-627 ger DE-627 rakwb eng Wu, Mingyang verfasserin (orcid)0000-0002-9784-0684 aut Experimental Research on the Surface Quality of Milling Contour Bevel Gears 2023 Text txt rdacontent Computermedien c rdamedia Online-Ressource cr rdacarrier © The Author(s) 2023 Abstract Contour bevel gears have the advantages of high coincidence, low noise and large bearing capacity, which are widely used in automobile manufacturing, shipbuilding and construction machinery. However, when the surface quality is poor, the effective contact area between the gear mating surfaces decreases, affecting the stability of the fit and thus the transmission accuracy, so it is of great significance to optimize the surface quality of the contour bevel gear. This paper firstly analyzes the formation process of machined surface roughness of contour bevel gears on the basis of generating machining method, and dry milling experiments of contour bevel gears are conducted to analyze the effects of cutting speed and feed rate on the machined surface roughness and surface topography of the workpiece. Then, the surface defects on the machined surface of the workpiece are studied by SEM, and the causes of the surface defects are analyzed by EDS. After that, XRD is used to compare the microscopic grains of the machined surface and the substrate material for diffraction peak analysis, and the effect of cutting parameters on the microhardness of the workpiece machined surface is investigated by work hardening experiment. The research results are of great significance for improving the machining accuracy of contour bevel gears, reducing friction losses and improving transmission efficiency. Contour bevel gear (dpeaa)DE-He213 Machined surface quality (dpeaa)DE-He213 Surface roughness (dpeaa)DE-He213 Surface defect (dpeaa)DE-He213 Surface morphology (dpeaa)DE-He213 Zhang, Jianyu aut Ma, Chunjie aut Zhang, Yali aut Cheng, Yaonan aut Enthalten in Chinese Journal of Mechanical Engineering Chinese Mechanical Engineering Society, 2012 36(2023), 1 vom: 06. Jan. (DE-627)SPR008124000 nnns volume:36 year:2023 number:1 day:06 month:01 https://dx.doi.org/10.1186/s10033-022-00825-x kostenfrei Volltext GBV_USEFLAG_A SYSFLAG_A GBV_SPRINGER AR 36 2023 1 06 01 |
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Experimental Research on the Surface Quality of Milling Contour Bevel Gears |
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Abstract Contour bevel gears have the advantages of high coincidence, low noise and large bearing capacity, which are widely used in automobile manufacturing, shipbuilding and construction machinery. However, when the surface quality is poor, the effective contact area between the gear mating surfaces decreases, affecting the stability of the fit and thus the transmission accuracy, so it is of great significance to optimize the surface quality of the contour bevel gear. This paper firstly analyzes the formation process of machined surface roughness of contour bevel gears on the basis of generating machining method, and dry milling experiments of contour bevel gears are conducted to analyze the effects of cutting speed and feed rate on the machined surface roughness and surface topography of the workpiece. Then, the surface defects on the machined surface of the workpiece are studied by SEM, and the causes of the surface defects are analyzed by EDS. After that, XRD is used to compare the microscopic grains of the machined surface and the substrate material for diffraction peak analysis, and the effect of cutting parameters on the microhardness of the workpiece machined surface is investigated by work hardening experiment. The research results are of great significance for improving the machining accuracy of contour bevel gears, reducing friction losses and improving transmission efficiency. © The Author(s) 2023 |
abstractGer |
Abstract Contour bevel gears have the advantages of high coincidence, low noise and large bearing capacity, which are widely used in automobile manufacturing, shipbuilding and construction machinery. However, when the surface quality is poor, the effective contact area between the gear mating surfaces decreases, affecting the stability of the fit and thus the transmission accuracy, so it is of great significance to optimize the surface quality of the contour bevel gear. This paper firstly analyzes the formation process of machined surface roughness of contour bevel gears on the basis of generating machining method, and dry milling experiments of contour bevel gears are conducted to analyze the effects of cutting speed and feed rate on the machined surface roughness and surface topography of the workpiece. Then, the surface defects on the machined surface of the workpiece are studied by SEM, and the causes of the surface defects are analyzed by EDS. After that, XRD is used to compare the microscopic grains of the machined surface and the substrate material for diffraction peak analysis, and the effect of cutting parameters on the microhardness of the workpiece machined surface is investigated by work hardening experiment. The research results are of great significance for improving the machining accuracy of contour bevel gears, reducing friction losses and improving transmission efficiency. © The Author(s) 2023 |
abstract_unstemmed |
Abstract Contour bevel gears have the advantages of high coincidence, low noise and large bearing capacity, which are widely used in automobile manufacturing, shipbuilding and construction machinery. However, when the surface quality is poor, the effective contact area between the gear mating surfaces decreases, affecting the stability of the fit and thus the transmission accuracy, so it is of great significance to optimize the surface quality of the contour bevel gear. This paper firstly analyzes the formation process of machined surface roughness of contour bevel gears on the basis of generating machining method, and dry milling experiments of contour bevel gears are conducted to analyze the effects of cutting speed and feed rate on the machined surface roughness and surface topography of the workpiece. Then, the surface defects on the machined surface of the workpiece are studied by SEM, and the causes of the surface defects are analyzed by EDS. After that, XRD is used to compare the microscopic grains of the machined surface and the substrate material for diffraction peak analysis, and the effect of cutting parameters on the microhardness of the workpiece machined surface is investigated by work hardening experiment. The research results are of great significance for improving the machining accuracy of contour bevel gears, reducing friction losses and improving transmission efficiency. © The Author(s) 2023 |
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title_short |
Experimental Research on the Surface Quality of Milling Contour Bevel Gears |
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https://dx.doi.org/10.1186/s10033-022-00825-x |
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author2 |
Zhang, Jianyu Ma, Chunjie Zhang, Yali Cheng, Yaonan |
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Zhang, Jianyu Ma, Chunjie Zhang, Yali Cheng, Yaonan |
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SPR008124000 |
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doi_str |
10.1186/s10033-022-00825-x |
up_date |
2024-07-03T22:44:33.463Z |
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However, when the surface quality is poor, the effective contact area between the gear mating surfaces decreases, affecting the stability of the fit and thus the transmission accuracy, so it is of great significance to optimize the surface quality of the contour bevel gear. This paper firstly analyzes the formation process of machined surface roughness of contour bevel gears on the basis of generating machining method, and dry milling experiments of contour bevel gears are conducted to analyze the effects of cutting speed and feed rate on the machined surface roughness and surface topography of the workpiece. Then, the surface defects on the machined surface of the workpiece are studied by SEM, and the causes of the surface defects are analyzed by EDS. 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