Numerical simulation of micro-element cutting and milling force prediction in micro ball-end milling
Abstract In order to better analyze and control the micro milling process of micro ball-end milling cutter, a method combining finite element method (FEM) and regression analysis is proposed to simulate and analyze the micro cutting process of cutting edge micro-element at different axial height pos...
Ausführliche Beschreibung
Gespeichert in:
| Autor*in: |
Sun, Yigang [verfasserIn] |
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| Format: |
E-Artikel |
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| Sprache: |
Englisch |
| Erschienen: |
2023 |
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| Schlagwörter: |
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| Anmerkung: |
© The Author(s), under exclusive licence to Springer-Verlag London Ltd., part of Springer Nature 2023. Springer Nature or its licensor (e.g. a society or other partner) holds exclusive rights to this article under a publishing agreement with the author(s) or other rightsholder(s); author self-archiving of the accepted manuscript version of this article is solely governed by the terms of such publishing agreement and applicable law. |
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| Übergeordnetes Werk: |
Enthalten in: The international journal of advanced manufacturing technology - London : Springer, 1985, 125(2023), 5-6 vom: 20. Jan., Seite 2305-2322 |
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| Übergeordnetes Werk: |
volume:125 ; year:2023 ; number:5-6 ; day:20 ; month:01 ; pages:2305-2322 |
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| DOI / URN: |
10.1007/s00170-023-10839-x |
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SPR049522396 |
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| 520 | |a Abstract In order to better analyze and control the micro milling process of micro ball-end milling cutter, a method combining finite element method (FEM) and regression analysis is proposed to simulate and analyze the micro cutting process of cutting edge micro-element at different axial height positions to achieve micro milling force prediction. Combining cutting edge curve equations and actual measurements establish an accurate micro ball-end milling cutter model, and discrete along the axial direction of the cutter to obtain multiple sets of cutting edge micro-element of equal thickness. In this study, a workpiece micro-element model corresponding to the axial height position of the cutting edge micro-element is established based on the actual cycloidal motion trajectory during the micro milling of the cutting edge. Finite element simulation of single-edge bevel cutting of cutting micro-elements is implemented. Based on the micro cutting force data obtained from the micro cutting simulation, regression analysis is used to obtain the cutting edge micro-element unit cutting force related to axial height and cutter rotation angle for a certain amount of feed per tooth, and then the integral summation is used to achieve the micro milling force prediction. A comparative analysis of the full slot micro milling experiments shows that the predicted micro milling forces are in good agreement with the measured values, which directly verifies the correctness and reliability of the cutting edge micro-element cutting numerical simulation and micro milling force prediction method in the paper. | ||
| 650 | 4 | |a Micro ball-end milling cutter |7 (dpeaa)DE-He213 | |
| 650 | 4 | |a Finite element method |7 (dpeaa)DE-He213 | |
| 650 | 4 | |a Cutting edge micro-element |7 (dpeaa)DE-He213 | |
| 650 | 4 | |a Regression analysis |7 (dpeaa)DE-He213 | |
| 650 | 4 | |a Micro milling force prediction |7 (dpeaa)DE-He213 | |
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| 700 | 1 | |a Li, Baichun |4 aut | |
| 700 | 1 | |a Yu, Hao |4 aut | |
| 700 | 1 | |a Li, Xiaokun |4 aut | |
| 700 | 1 | |a Liu, Yong |4 aut | |
| 700 | 1 | |a He, Zhenpeng |4 aut | |
| 700 | 1 | |a Yan, Fangchao |4 aut | |
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10.1007/s00170-023-10839-x doi (DE-627)SPR049522396 (SPR)s00170-023-10839-x-e DE-627 ger DE-627 rakwb eng Sun, Yigang verfasserin aut Numerical simulation of micro-element cutting and milling force prediction in micro ball-end milling 2023 Text txt rdacontent Computermedien c rdamedia Online-Ressource cr rdacarrier © The Author(s), under exclusive licence to Springer-Verlag London Ltd., part of Springer Nature 2023. Springer Nature or its licensor (e.g. a society or other partner) holds exclusive rights to this article under a publishing agreement with the author(s) or other rightsholder(s); author self-archiving of the accepted manuscript version of this article is solely governed by the terms of such publishing agreement and applicable law. Abstract In order to better analyze and control the micro milling process of micro ball-end milling cutter, a method combining finite element method (FEM) and regression analysis is proposed to simulate and analyze the micro cutting process of cutting edge micro-element at different axial height positions to achieve micro milling force prediction. Combining cutting edge curve equations and actual measurements establish an accurate micro ball-end milling cutter model, and discrete along the axial direction of the cutter to obtain multiple sets of cutting edge micro-element of equal thickness. In this study, a workpiece micro-element model corresponding to the axial height position of the cutting edge micro-element is established based on the actual cycloidal motion trajectory during the micro milling of the cutting edge. Finite element simulation of single-edge bevel cutting of cutting micro-elements is implemented. Based on the micro cutting force data obtained from the micro cutting simulation, regression analysis is used to obtain the cutting edge micro-element unit cutting force related to axial height and cutter rotation angle for a certain amount of feed per tooth, and then the integral summation is used to achieve the micro milling force prediction. A comparative analysis of the full slot micro milling experiments shows that the predicted micro milling forces are in good agreement with the measured values, which directly verifies the correctness and reliability of the cutting edge micro-element cutting numerical simulation and micro milling force prediction method in the paper. Micro ball-end milling cutter (dpeaa)DE-He213 Finite element method (dpeaa)DE-He213 Cutting edge micro-element (dpeaa)DE-He213 Regression analysis (dpeaa)DE-He213 Micro milling force prediction (dpeaa)DE-He213 Hou, Shenghui aut Li, Baichun aut Yu, Hao aut Li, Xiaokun aut Liu, Yong aut He, Zhenpeng aut Yan, Fangchao aut Enthalten in The international journal of advanced manufacturing technology London : Springer, 1985 125(2023), 5-6 vom: 20. Jan., Seite 2305-2322 (DE-627)270127712 (DE-600)1476510-X 1433-3015 nnns volume:125 year:2023 number:5-6 day:20 month:01 pages:2305-2322 https://dx.doi.org/10.1007/s00170-023-10839-x lizenzpflichtig Volltext GBV_USEFLAG_A SYSFLAG_A GBV_SPRINGER GBV_ILN_11 GBV_ILN_20 GBV_ILN_22 GBV_ILN_23 GBV_ILN_24 GBV_ILN_31 GBV_ILN_32 GBV_ILN_39 GBV_ILN_40 GBV_ILN_60 GBV_ILN_62 GBV_ILN_63 GBV_ILN_69 GBV_ILN_70 GBV_ILN_73 GBV_ILN_74 GBV_ILN_90 GBV_ILN_95 GBV_ILN_100 GBV_ILN_105 GBV_ILN_110 GBV_ILN_120 GBV_ILN_138 GBV_ILN_150 GBV_ILN_151 GBV_ILN_152 GBV_ILN_161 GBV_ILN_170 GBV_ILN_171 GBV_ILN_187 GBV_ILN_206 GBV_ILN_213 GBV_ILN_224 GBV_ILN_230 GBV_ILN_250 GBV_ILN_281 GBV_ILN_285 GBV_ILN_293 GBV_ILN_370 GBV_ILN_602 GBV_ILN_636 GBV_ILN_702 GBV_ILN_2001 GBV_ILN_2003 GBV_ILN_2004 GBV_ILN_2005 GBV_ILN_2006 GBV_ILN_2007 GBV_ILN_2008 GBV_ILN_2009 GBV_ILN_2010 GBV_ILN_2011 GBV_ILN_2014 GBV_ILN_2015 GBV_ILN_2020 GBV_ILN_2021 GBV_ILN_2025 GBV_ILN_2026 GBV_ILN_2027 GBV_ILN_2031 GBV_ILN_2034 GBV_ILN_2037 GBV_ILN_2038 GBV_ILN_2039 GBV_ILN_2044 GBV_ILN_2048 GBV_ILN_2049 GBV_ILN_2050 GBV_ILN_2055 GBV_ILN_2056 GBV_ILN_2057 GBV_ILN_2059 GBV_ILN_2061 GBV_ILN_2064 GBV_ILN_2065 GBV_ILN_2068 GBV_ILN_2088 GBV_ILN_2093 GBV_ILN_2106 GBV_ILN_2107 GBV_ILN_2108 GBV_ILN_2110 GBV_ILN_2111 GBV_ILN_2112 GBV_ILN_2113 GBV_ILN_2118 GBV_ILN_2119 GBV_ILN_2122 GBV_ILN_2129 GBV_ILN_2143 GBV_ILN_2144 GBV_ILN_2147 GBV_ILN_2148 GBV_ILN_2152 GBV_ILN_2153 GBV_ILN_2188 GBV_ILN_2190 GBV_ILN_2232 GBV_ILN_2336 GBV_ILN_2446 GBV_ILN_2470 GBV_ILN_2472 GBV_ILN_2507 GBV_ILN_2522 GBV_ILN_2548 GBV_ILN_4035 GBV_ILN_4037 GBV_ILN_4046 GBV_ILN_4112 GBV_ILN_4125 GBV_ILN_4126 GBV_ILN_4242 GBV_ILN_4246 GBV_ILN_4249 GBV_ILN_4251 GBV_ILN_4305 GBV_ILN_4306 GBV_ILN_4307 GBV_ILN_4313 GBV_ILN_4322 GBV_ILN_4323 GBV_ILN_4324 GBV_ILN_4325 GBV_ILN_4326 GBV_ILN_4328 GBV_ILN_4333 GBV_ILN_4334 GBV_ILN_4335 GBV_ILN_4336 GBV_ILN_4338 GBV_ILN_4393 GBV_ILN_4700 AR 125 2023 5-6 20 01 2305-2322 |
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10.1007/s00170-023-10839-x doi (DE-627)SPR049522396 (SPR)s00170-023-10839-x-e DE-627 ger DE-627 rakwb eng Sun, Yigang verfasserin aut Numerical simulation of micro-element cutting and milling force prediction in micro ball-end milling 2023 Text txt rdacontent Computermedien c rdamedia Online-Ressource cr rdacarrier © The Author(s), under exclusive licence to Springer-Verlag London Ltd., part of Springer Nature 2023. Springer Nature or its licensor (e.g. a society or other partner) holds exclusive rights to this article under a publishing agreement with the author(s) or other rightsholder(s); author self-archiving of the accepted manuscript version of this article is solely governed by the terms of such publishing agreement and applicable law. Abstract In order to better analyze and control the micro milling process of micro ball-end milling cutter, a method combining finite element method (FEM) and regression analysis is proposed to simulate and analyze the micro cutting process of cutting edge micro-element at different axial height positions to achieve micro milling force prediction. Combining cutting edge curve equations and actual measurements establish an accurate micro ball-end milling cutter model, and discrete along the axial direction of the cutter to obtain multiple sets of cutting edge micro-element of equal thickness. In this study, a workpiece micro-element model corresponding to the axial height position of the cutting edge micro-element is established based on the actual cycloidal motion trajectory during the micro milling of the cutting edge. Finite element simulation of single-edge bevel cutting of cutting micro-elements is implemented. Based on the micro cutting force data obtained from the micro cutting simulation, regression analysis is used to obtain the cutting edge micro-element unit cutting force related to axial height and cutter rotation angle for a certain amount of feed per tooth, and then the integral summation is used to achieve the micro milling force prediction. A comparative analysis of the full slot micro milling experiments shows that the predicted micro milling forces are in good agreement with the measured values, which directly verifies the correctness and reliability of the cutting edge micro-element cutting numerical simulation and micro milling force prediction method in the paper. Micro ball-end milling cutter (dpeaa)DE-He213 Finite element method (dpeaa)DE-He213 Cutting edge micro-element (dpeaa)DE-He213 Regression analysis (dpeaa)DE-He213 Micro milling force prediction (dpeaa)DE-He213 Hou, Shenghui aut Li, Baichun aut Yu, Hao aut Li, Xiaokun aut Liu, Yong aut He, Zhenpeng aut Yan, Fangchao aut Enthalten in The international journal of advanced manufacturing technology London : Springer, 1985 125(2023), 5-6 vom: 20. Jan., Seite 2305-2322 (DE-627)270127712 (DE-600)1476510-X 1433-3015 nnns volume:125 year:2023 number:5-6 day:20 month:01 pages:2305-2322 https://dx.doi.org/10.1007/s00170-023-10839-x lizenzpflichtig Volltext GBV_USEFLAG_A SYSFLAG_A GBV_SPRINGER GBV_ILN_11 GBV_ILN_20 GBV_ILN_22 GBV_ILN_23 GBV_ILN_24 GBV_ILN_31 GBV_ILN_32 GBV_ILN_39 GBV_ILN_40 GBV_ILN_60 GBV_ILN_62 GBV_ILN_63 GBV_ILN_69 GBV_ILN_70 GBV_ILN_73 GBV_ILN_74 GBV_ILN_90 GBV_ILN_95 GBV_ILN_100 GBV_ILN_105 GBV_ILN_110 GBV_ILN_120 GBV_ILN_138 GBV_ILN_150 GBV_ILN_151 GBV_ILN_152 GBV_ILN_161 GBV_ILN_170 GBV_ILN_171 GBV_ILN_187 GBV_ILN_206 GBV_ILN_213 GBV_ILN_224 GBV_ILN_230 GBV_ILN_250 GBV_ILN_281 GBV_ILN_285 GBV_ILN_293 GBV_ILN_370 GBV_ILN_602 GBV_ILN_636 GBV_ILN_702 GBV_ILN_2001 GBV_ILN_2003 GBV_ILN_2004 GBV_ILN_2005 GBV_ILN_2006 GBV_ILN_2007 GBV_ILN_2008 GBV_ILN_2009 GBV_ILN_2010 GBV_ILN_2011 GBV_ILN_2014 GBV_ILN_2015 GBV_ILN_2020 GBV_ILN_2021 GBV_ILN_2025 GBV_ILN_2026 GBV_ILN_2027 GBV_ILN_2031 GBV_ILN_2034 GBV_ILN_2037 GBV_ILN_2038 GBV_ILN_2039 GBV_ILN_2044 GBV_ILN_2048 GBV_ILN_2049 GBV_ILN_2050 GBV_ILN_2055 GBV_ILN_2056 GBV_ILN_2057 GBV_ILN_2059 GBV_ILN_2061 GBV_ILN_2064 GBV_ILN_2065 GBV_ILN_2068 GBV_ILN_2088 GBV_ILN_2093 GBV_ILN_2106 GBV_ILN_2107 GBV_ILN_2108 GBV_ILN_2110 GBV_ILN_2111 GBV_ILN_2112 GBV_ILN_2113 GBV_ILN_2118 GBV_ILN_2119 GBV_ILN_2122 GBV_ILN_2129 GBV_ILN_2143 GBV_ILN_2144 GBV_ILN_2147 GBV_ILN_2148 GBV_ILN_2152 GBV_ILN_2153 GBV_ILN_2188 GBV_ILN_2190 GBV_ILN_2232 GBV_ILN_2336 GBV_ILN_2446 GBV_ILN_2470 GBV_ILN_2472 GBV_ILN_2507 GBV_ILN_2522 GBV_ILN_2548 GBV_ILN_4035 GBV_ILN_4037 GBV_ILN_4046 GBV_ILN_4112 GBV_ILN_4125 GBV_ILN_4126 GBV_ILN_4242 GBV_ILN_4246 GBV_ILN_4249 GBV_ILN_4251 GBV_ILN_4305 GBV_ILN_4306 GBV_ILN_4307 GBV_ILN_4313 GBV_ILN_4322 GBV_ILN_4323 GBV_ILN_4324 GBV_ILN_4325 GBV_ILN_4326 GBV_ILN_4328 GBV_ILN_4333 GBV_ILN_4334 GBV_ILN_4335 GBV_ILN_4336 GBV_ILN_4338 GBV_ILN_4393 GBV_ILN_4700 AR 125 2023 5-6 20 01 2305-2322 |
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10.1007/s00170-023-10839-x doi (DE-627)SPR049522396 (SPR)s00170-023-10839-x-e DE-627 ger DE-627 rakwb eng Sun, Yigang verfasserin aut Numerical simulation of micro-element cutting and milling force prediction in micro ball-end milling 2023 Text txt rdacontent Computermedien c rdamedia Online-Ressource cr rdacarrier © The Author(s), under exclusive licence to Springer-Verlag London Ltd., part of Springer Nature 2023. Springer Nature or its licensor (e.g. a society or other partner) holds exclusive rights to this article under a publishing agreement with the author(s) or other rightsholder(s); author self-archiving of the accepted manuscript version of this article is solely governed by the terms of such publishing agreement and applicable law. Abstract In order to better analyze and control the micro milling process of micro ball-end milling cutter, a method combining finite element method (FEM) and regression analysis is proposed to simulate and analyze the micro cutting process of cutting edge micro-element at different axial height positions to achieve micro milling force prediction. Combining cutting edge curve equations and actual measurements establish an accurate micro ball-end milling cutter model, and discrete along the axial direction of the cutter to obtain multiple sets of cutting edge micro-element of equal thickness. In this study, a workpiece micro-element model corresponding to the axial height position of the cutting edge micro-element is established based on the actual cycloidal motion trajectory during the micro milling of the cutting edge. Finite element simulation of single-edge bevel cutting of cutting micro-elements is implemented. Based on the micro cutting force data obtained from the micro cutting simulation, regression analysis is used to obtain the cutting edge micro-element unit cutting force related to axial height and cutter rotation angle for a certain amount of feed per tooth, and then the integral summation is used to achieve the micro milling force prediction. A comparative analysis of the full slot micro milling experiments shows that the predicted micro milling forces are in good agreement with the measured values, which directly verifies the correctness and reliability of the cutting edge micro-element cutting numerical simulation and micro milling force prediction method in the paper. Micro ball-end milling cutter (dpeaa)DE-He213 Finite element method (dpeaa)DE-He213 Cutting edge micro-element (dpeaa)DE-He213 Regression analysis (dpeaa)DE-He213 Micro milling force prediction (dpeaa)DE-He213 Hou, Shenghui aut Li, Baichun aut Yu, Hao aut Li, Xiaokun aut Liu, Yong aut He, Zhenpeng aut Yan, Fangchao aut Enthalten in The international journal of advanced manufacturing technology London : Springer, 1985 125(2023), 5-6 vom: 20. Jan., Seite 2305-2322 (DE-627)270127712 (DE-600)1476510-X 1433-3015 nnns volume:125 year:2023 number:5-6 day:20 month:01 pages:2305-2322 https://dx.doi.org/10.1007/s00170-023-10839-x lizenzpflichtig Volltext GBV_USEFLAG_A SYSFLAG_A GBV_SPRINGER GBV_ILN_11 GBV_ILN_20 GBV_ILN_22 GBV_ILN_23 GBV_ILN_24 GBV_ILN_31 GBV_ILN_32 GBV_ILN_39 GBV_ILN_40 GBV_ILN_60 GBV_ILN_62 GBV_ILN_63 GBV_ILN_69 GBV_ILN_70 GBV_ILN_73 GBV_ILN_74 GBV_ILN_90 GBV_ILN_95 GBV_ILN_100 GBV_ILN_105 GBV_ILN_110 GBV_ILN_120 GBV_ILN_138 GBV_ILN_150 GBV_ILN_151 GBV_ILN_152 GBV_ILN_161 GBV_ILN_170 GBV_ILN_171 GBV_ILN_187 GBV_ILN_206 GBV_ILN_213 GBV_ILN_224 GBV_ILN_230 GBV_ILN_250 GBV_ILN_281 GBV_ILN_285 GBV_ILN_293 GBV_ILN_370 GBV_ILN_602 GBV_ILN_636 GBV_ILN_702 GBV_ILN_2001 GBV_ILN_2003 GBV_ILN_2004 GBV_ILN_2005 GBV_ILN_2006 GBV_ILN_2007 GBV_ILN_2008 GBV_ILN_2009 GBV_ILN_2010 GBV_ILN_2011 GBV_ILN_2014 GBV_ILN_2015 GBV_ILN_2020 GBV_ILN_2021 GBV_ILN_2025 GBV_ILN_2026 GBV_ILN_2027 GBV_ILN_2031 GBV_ILN_2034 GBV_ILN_2037 GBV_ILN_2038 GBV_ILN_2039 GBV_ILN_2044 GBV_ILN_2048 GBV_ILN_2049 GBV_ILN_2050 GBV_ILN_2055 GBV_ILN_2056 GBV_ILN_2057 GBV_ILN_2059 GBV_ILN_2061 GBV_ILN_2064 GBV_ILN_2065 GBV_ILN_2068 GBV_ILN_2088 GBV_ILN_2093 GBV_ILN_2106 GBV_ILN_2107 GBV_ILN_2108 GBV_ILN_2110 GBV_ILN_2111 GBV_ILN_2112 GBV_ILN_2113 GBV_ILN_2118 GBV_ILN_2119 GBV_ILN_2122 GBV_ILN_2129 GBV_ILN_2143 GBV_ILN_2144 GBV_ILN_2147 GBV_ILN_2148 GBV_ILN_2152 GBV_ILN_2153 GBV_ILN_2188 GBV_ILN_2190 GBV_ILN_2232 GBV_ILN_2336 GBV_ILN_2446 GBV_ILN_2470 GBV_ILN_2472 GBV_ILN_2507 GBV_ILN_2522 GBV_ILN_2548 GBV_ILN_4035 GBV_ILN_4037 GBV_ILN_4046 GBV_ILN_4112 GBV_ILN_4125 GBV_ILN_4126 GBV_ILN_4242 GBV_ILN_4246 GBV_ILN_4249 GBV_ILN_4251 GBV_ILN_4305 GBV_ILN_4306 GBV_ILN_4307 GBV_ILN_4313 GBV_ILN_4322 GBV_ILN_4323 GBV_ILN_4324 GBV_ILN_4325 GBV_ILN_4326 GBV_ILN_4328 GBV_ILN_4333 GBV_ILN_4334 GBV_ILN_4335 GBV_ILN_4336 GBV_ILN_4338 GBV_ILN_4393 GBV_ILN_4700 AR 125 2023 5-6 20 01 2305-2322 |
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10.1007/s00170-023-10839-x doi (DE-627)SPR049522396 (SPR)s00170-023-10839-x-e DE-627 ger DE-627 rakwb eng Sun, Yigang verfasserin aut Numerical simulation of micro-element cutting and milling force prediction in micro ball-end milling 2023 Text txt rdacontent Computermedien c rdamedia Online-Ressource cr rdacarrier © The Author(s), under exclusive licence to Springer-Verlag London Ltd., part of Springer Nature 2023. Springer Nature or its licensor (e.g. a society or other partner) holds exclusive rights to this article under a publishing agreement with the author(s) or other rightsholder(s); author self-archiving of the accepted manuscript version of this article is solely governed by the terms of such publishing agreement and applicable law. Abstract In order to better analyze and control the micro milling process of micro ball-end milling cutter, a method combining finite element method (FEM) and regression analysis is proposed to simulate and analyze the micro cutting process of cutting edge micro-element at different axial height positions to achieve micro milling force prediction. Combining cutting edge curve equations and actual measurements establish an accurate micro ball-end milling cutter model, and discrete along the axial direction of the cutter to obtain multiple sets of cutting edge micro-element of equal thickness. In this study, a workpiece micro-element model corresponding to the axial height position of the cutting edge micro-element is established based on the actual cycloidal motion trajectory during the micro milling of the cutting edge. Finite element simulation of single-edge bevel cutting of cutting micro-elements is implemented. Based on the micro cutting force data obtained from the micro cutting simulation, regression analysis is used to obtain the cutting edge micro-element unit cutting force related to axial height and cutter rotation angle for a certain amount of feed per tooth, and then the integral summation is used to achieve the micro milling force prediction. A comparative analysis of the full slot micro milling experiments shows that the predicted micro milling forces are in good agreement with the measured values, which directly verifies the correctness and reliability of the cutting edge micro-element cutting numerical simulation and micro milling force prediction method in the paper. Micro ball-end milling cutter (dpeaa)DE-He213 Finite element method (dpeaa)DE-He213 Cutting edge micro-element (dpeaa)DE-He213 Regression analysis (dpeaa)DE-He213 Micro milling force prediction (dpeaa)DE-He213 Hou, Shenghui aut Li, Baichun aut Yu, Hao aut Li, Xiaokun aut Liu, Yong aut He, Zhenpeng aut Yan, Fangchao aut Enthalten in The international journal of advanced manufacturing technology London : Springer, 1985 125(2023), 5-6 vom: 20. Jan., Seite 2305-2322 (DE-627)270127712 (DE-600)1476510-X 1433-3015 nnns volume:125 year:2023 number:5-6 day:20 month:01 pages:2305-2322 https://dx.doi.org/10.1007/s00170-023-10839-x lizenzpflichtig Volltext GBV_USEFLAG_A SYSFLAG_A GBV_SPRINGER GBV_ILN_11 GBV_ILN_20 GBV_ILN_22 GBV_ILN_23 GBV_ILN_24 GBV_ILN_31 GBV_ILN_32 GBV_ILN_39 GBV_ILN_40 GBV_ILN_60 GBV_ILN_62 GBV_ILN_63 GBV_ILN_69 GBV_ILN_70 GBV_ILN_73 GBV_ILN_74 GBV_ILN_90 GBV_ILN_95 GBV_ILN_100 GBV_ILN_105 GBV_ILN_110 GBV_ILN_120 GBV_ILN_138 GBV_ILN_150 GBV_ILN_151 GBV_ILN_152 GBV_ILN_161 GBV_ILN_170 GBV_ILN_171 GBV_ILN_187 GBV_ILN_206 GBV_ILN_213 GBV_ILN_224 GBV_ILN_230 GBV_ILN_250 GBV_ILN_281 GBV_ILN_285 GBV_ILN_293 GBV_ILN_370 GBV_ILN_602 GBV_ILN_636 GBV_ILN_702 GBV_ILN_2001 GBV_ILN_2003 GBV_ILN_2004 GBV_ILN_2005 GBV_ILN_2006 GBV_ILN_2007 GBV_ILN_2008 GBV_ILN_2009 GBV_ILN_2010 GBV_ILN_2011 GBV_ILN_2014 GBV_ILN_2015 GBV_ILN_2020 GBV_ILN_2021 GBV_ILN_2025 GBV_ILN_2026 GBV_ILN_2027 GBV_ILN_2031 GBV_ILN_2034 GBV_ILN_2037 GBV_ILN_2038 GBV_ILN_2039 GBV_ILN_2044 GBV_ILN_2048 GBV_ILN_2049 GBV_ILN_2050 GBV_ILN_2055 GBV_ILN_2056 GBV_ILN_2057 GBV_ILN_2059 GBV_ILN_2061 GBV_ILN_2064 GBV_ILN_2065 GBV_ILN_2068 GBV_ILN_2088 GBV_ILN_2093 GBV_ILN_2106 GBV_ILN_2107 GBV_ILN_2108 GBV_ILN_2110 GBV_ILN_2111 GBV_ILN_2112 GBV_ILN_2113 GBV_ILN_2118 GBV_ILN_2119 GBV_ILN_2122 GBV_ILN_2129 GBV_ILN_2143 GBV_ILN_2144 GBV_ILN_2147 GBV_ILN_2148 GBV_ILN_2152 GBV_ILN_2153 GBV_ILN_2188 GBV_ILN_2190 GBV_ILN_2232 GBV_ILN_2336 GBV_ILN_2446 GBV_ILN_2470 GBV_ILN_2472 GBV_ILN_2507 GBV_ILN_2522 GBV_ILN_2548 GBV_ILN_4035 GBV_ILN_4037 GBV_ILN_4046 GBV_ILN_4112 GBV_ILN_4125 GBV_ILN_4126 GBV_ILN_4242 GBV_ILN_4246 GBV_ILN_4249 GBV_ILN_4251 GBV_ILN_4305 GBV_ILN_4306 GBV_ILN_4307 GBV_ILN_4313 GBV_ILN_4322 GBV_ILN_4323 GBV_ILN_4324 GBV_ILN_4325 GBV_ILN_4326 GBV_ILN_4328 GBV_ILN_4333 GBV_ILN_4334 GBV_ILN_4335 GBV_ILN_4336 GBV_ILN_4338 GBV_ILN_4393 GBV_ILN_4700 AR 125 2023 5-6 20 01 2305-2322 |
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10.1007/s00170-023-10839-x doi (DE-627)SPR049522396 (SPR)s00170-023-10839-x-e DE-627 ger DE-627 rakwb eng Sun, Yigang verfasserin aut Numerical simulation of micro-element cutting and milling force prediction in micro ball-end milling 2023 Text txt rdacontent Computermedien c rdamedia Online-Ressource cr rdacarrier © The Author(s), under exclusive licence to Springer-Verlag London Ltd., part of Springer Nature 2023. Springer Nature or its licensor (e.g. a society or other partner) holds exclusive rights to this article under a publishing agreement with the author(s) or other rightsholder(s); author self-archiving of the accepted manuscript version of this article is solely governed by the terms of such publishing agreement and applicable law. Abstract In order to better analyze and control the micro milling process of micro ball-end milling cutter, a method combining finite element method (FEM) and regression analysis is proposed to simulate and analyze the micro cutting process of cutting edge micro-element at different axial height positions to achieve micro milling force prediction. Combining cutting edge curve equations and actual measurements establish an accurate micro ball-end milling cutter model, and discrete along the axial direction of the cutter to obtain multiple sets of cutting edge micro-element of equal thickness. In this study, a workpiece micro-element model corresponding to the axial height position of the cutting edge micro-element is established based on the actual cycloidal motion trajectory during the micro milling of the cutting edge. Finite element simulation of single-edge bevel cutting of cutting micro-elements is implemented. Based on the micro cutting force data obtained from the micro cutting simulation, regression analysis is used to obtain the cutting edge micro-element unit cutting force related to axial height and cutter rotation angle for a certain amount of feed per tooth, and then the integral summation is used to achieve the micro milling force prediction. A comparative analysis of the full slot micro milling experiments shows that the predicted micro milling forces are in good agreement with the measured values, which directly verifies the correctness and reliability of the cutting edge micro-element cutting numerical simulation and micro milling force prediction method in the paper. Micro ball-end milling cutter (dpeaa)DE-He213 Finite element method (dpeaa)DE-He213 Cutting edge micro-element (dpeaa)DE-He213 Regression analysis (dpeaa)DE-He213 Micro milling force prediction (dpeaa)DE-He213 Hou, Shenghui aut Li, Baichun aut Yu, Hao aut Li, Xiaokun aut Liu, Yong aut He, Zhenpeng aut Yan, Fangchao aut Enthalten in The international journal of advanced manufacturing technology London : Springer, 1985 125(2023), 5-6 vom: 20. Jan., Seite 2305-2322 (DE-627)270127712 (DE-600)1476510-X 1433-3015 nnns volume:125 year:2023 number:5-6 day:20 month:01 pages:2305-2322 https://dx.doi.org/10.1007/s00170-023-10839-x lizenzpflichtig Volltext GBV_USEFLAG_A SYSFLAG_A GBV_SPRINGER GBV_ILN_11 GBV_ILN_20 GBV_ILN_22 GBV_ILN_23 GBV_ILN_24 GBV_ILN_31 GBV_ILN_32 GBV_ILN_39 GBV_ILN_40 GBV_ILN_60 GBV_ILN_62 GBV_ILN_63 GBV_ILN_69 GBV_ILN_70 GBV_ILN_73 GBV_ILN_74 GBV_ILN_90 GBV_ILN_95 GBV_ILN_100 GBV_ILN_105 GBV_ILN_110 GBV_ILN_120 GBV_ILN_138 GBV_ILN_150 GBV_ILN_151 GBV_ILN_152 GBV_ILN_161 GBV_ILN_170 GBV_ILN_171 GBV_ILN_187 GBV_ILN_206 GBV_ILN_213 GBV_ILN_224 GBV_ILN_230 GBV_ILN_250 GBV_ILN_281 GBV_ILN_285 GBV_ILN_293 GBV_ILN_370 GBV_ILN_602 GBV_ILN_636 GBV_ILN_702 GBV_ILN_2001 GBV_ILN_2003 GBV_ILN_2004 GBV_ILN_2005 GBV_ILN_2006 GBV_ILN_2007 GBV_ILN_2008 GBV_ILN_2009 GBV_ILN_2010 GBV_ILN_2011 GBV_ILN_2014 GBV_ILN_2015 GBV_ILN_2020 GBV_ILN_2021 GBV_ILN_2025 GBV_ILN_2026 GBV_ILN_2027 GBV_ILN_2031 GBV_ILN_2034 GBV_ILN_2037 GBV_ILN_2038 GBV_ILN_2039 GBV_ILN_2044 GBV_ILN_2048 GBV_ILN_2049 GBV_ILN_2050 GBV_ILN_2055 GBV_ILN_2056 GBV_ILN_2057 GBV_ILN_2059 GBV_ILN_2061 GBV_ILN_2064 GBV_ILN_2065 GBV_ILN_2068 GBV_ILN_2088 GBV_ILN_2093 GBV_ILN_2106 GBV_ILN_2107 GBV_ILN_2108 GBV_ILN_2110 GBV_ILN_2111 GBV_ILN_2112 GBV_ILN_2113 GBV_ILN_2118 GBV_ILN_2119 GBV_ILN_2122 GBV_ILN_2129 GBV_ILN_2143 GBV_ILN_2144 GBV_ILN_2147 GBV_ILN_2148 GBV_ILN_2152 GBV_ILN_2153 GBV_ILN_2188 GBV_ILN_2190 GBV_ILN_2232 GBV_ILN_2336 GBV_ILN_2446 GBV_ILN_2470 GBV_ILN_2472 GBV_ILN_2507 GBV_ILN_2522 GBV_ILN_2548 GBV_ILN_4035 GBV_ILN_4037 GBV_ILN_4046 GBV_ILN_4112 GBV_ILN_4125 GBV_ILN_4126 GBV_ILN_4242 GBV_ILN_4246 GBV_ILN_4249 GBV_ILN_4251 GBV_ILN_4305 GBV_ILN_4306 GBV_ILN_4307 GBV_ILN_4313 GBV_ILN_4322 GBV_ILN_4323 GBV_ILN_4324 GBV_ILN_4325 GBV_ILN_4326 GBV_ILN_4328 GBV_ILN_4333 GBV_ILN_4334 GBV_ILN_4335 GBV_ILN_4336 GBV_ILN_4338 GBV_ILN_4393 GBV_ILN_4700 AR 125 2023 5-6 20 01 2305-2322 |
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Springer Nature or its licensor (e.g. a society or other partner) holds exclusive rights to this article under a publishing agreement with the author(s) or other rightsholder(s); author self-archiving of the accepted manuscript version of this article is solely governed by the terms of such publishing agreement and applicable law.</subfield></datafield><datafield tag="520" ind1=" " ind2=" "><subfield code="a">Abstract In order to better analyze and control the micro milling process of micro ball-end milling cutter, a method combining finite element method (FEM) and regression analysis is proposed to simulate and analyze the micro cutting process of cutting edge micro-element at different axial height positions to achieve micro milling force prediction. Combining cutting edge curve equations and actual measurements establish an accurate micro ball-end milling cutter model, and discrete along the axial direction of the cutter to obtain multiple sets of cutting edge micro-element of equal thickness. In this study, a workpiece micro-element model corresponding to the axial height position of the cutting edge micro-element is established based on the actual cycloidal motion trajectory during the micro milling of the cutting edge. Finite element simulation of single-edge bevel cutting of cutting micro-elements is implemented. Based on the micro cutting force data obtained from the micro cutting simulation, regression analysis is used to obtain the cutting edge micro-element unit cutting force related to axial height and cutter rotation angle for a certain amount of feed per tooth, and then the integral summation is used to achieve the micro milling force prediction. A comparative analysis of the full slot micro milling experiments shows that the predicted micro milling forces are in good agreement with the measured values, which directly verifies the correctness and reliability of the cutting edge micro-element cutting numerical simulation and micro milling force prediction method in the paper.</subfield></datafield><datafield tag="650" ind1=" " ind2="4"><subfield code="a">Micro ball-end milling cutter</subfield><subfield code="7">(dpeaa)DE-He213</subfield></datafield><datafield tag="650" ind1=" " ind2="4"><subfield code="a">Finite element method</subfield><subfield code="7">(dpeaa)DE-He213</subfield></datafield><datafield tag="650" ind1=" " ind2="4"><subfield code="a">Cutting edge micro-element</subfield><subfield code="7">(dpeaa)DE-He213</subfield></datafield><datafield tag="650" ind1=" " ind2="4"><subfield code="a">Regression analysis</subfield><subfield code="7">(dpeaa)DE-He213</subfield></datafield><datafield tag="650" ind1=" " ind2="4"><subfield code="a">Micro milling force prediction</subfield><subfield code="7">(dpeaa)DE-He213</subfield></datafield><datafield tag="700" ind1="1" ind2=" "><subfield code="a">Hou, Shenghui</subfield><subfield code="4">aut</subfield></datafield><datafield tag="700" ind1="1" ind2=" "><subfield code="a">Li, Baichun</subfield><subfield code="4">aut</subfield></datafield><datafield tag="700" ind1="1" ind2=" "><subfield code="a">Yu, Hao</subfield><subfield code="4">aut</subfield></datafield><datafield tag="700" ind1="1" ind2=" "><subfield code="a">Li, Xiaokun</subfield><subfield code="4">aut</subfield></datafield><datafield tag="700" ind1="1" ind2=" "><subfield code="a">Liu, Yong</subfield><subfield code="4">aut</subfield></datafield><datafield tag="700" ind1="1" ind2=" "><subfield code="a">He, Zhenpeng</subfield><subfield code="4">aut</subfield></datafield><datafield tag="700" ind1="1" ind2=" "><subfield code="a">Yan, Fangchao</subfield><subfield code="4">aut</subfield></datafield><datafield tag="773" ind1="0" ind2="8"><subfield code="i">Enthalten in</subfield><subfield code="t">The international journal of advanced manufacturing technology</subfield><subfield code="d">London : Springer, 1985</subfield><subfield code="g">125(2023), 5-6 vom: 20. Jan., Seite 2305-2322</subfield><subfield code="w">(DE-627)270127712</subfield><subfield code="w">(DE-600)1476510-X</subfield><subfield code="x">1433-3015</subfield><subfield code="7">nnns</subfield></datafield><datafield tag="773" ind1="1" ind2="8"><subfield code="g">volume:125</subfield><subfield code="g">year:2023</subfield><subfield code="g">number:5-6</subfield><subfield code="g">day:20</subfield><subfield code="g">month:01</subfield><subfield code="g">pages:2305-2322</subfield></datafield><datafield tag="856" ind1="4" ind2="0"><subfield code="u">https://dx.doi.org/10.1007/s00170-023-10839-x</subfield><subfield code="z">lizenzpflichtig</subfield><subfield code="3">Volltext</subfield></datafield><datafield tag="912" ind1=" " ind2=" "><subfield code="a">GBV_USEFLAG_A</subfield></datafield><datafield tag="912" ind1=" " ind2=" "><subfield code="a">SYSFLAG_A</subfield></datafield><datafield tag="912" ind1=" " ind2=" "><subfield code="a">GBV_SPRINGER</subfield></datafield><datafield 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|
| author |
Sun, Yigang |
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Sun, Yigang misc Micro ball-end milling cutter misc Finite element method misc Cutting edge micro-element misc Regression analysis misc Micro milling force prediction Numerical simulation of micro-element cutting and milling force prediction in micro ball-end milling |
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Numerical simulation of micro-element cutting and milling force prediction in micro ball-end milling Micro ball-end milling cutter (dpeaa)DE-He213 Finite element method (dpeaa)DE-He213 Cutting edge micro-element (dpeaa)DE-He213 Regression analysis (dpeaa)DE-He213 Micro milling force prediction (dpeaa)DE-He213 |
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misc Micro ball-end milling cutter misc Finite element method misc Cutting edge micro-element misc Regression analysis misc Micro milling force prediction |
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misc Micro ball-end milling cutter misc Finite element method misc Cutting edge micro-element misc Regression analysis misc Micro milling force prediction |
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Numerical simulation of micro-element cutting and milling force prediction in micro ball-end milling |
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Numerical simulation of micro-element cutting and milling force prediction in micro ball-end milling |
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Sun, Yigang |
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Sun, Yigang Hou, Shenghui Li, Baichun Yu, Hao Li, Xiaokun Liu, Yong He, Zhenpeng Yan, Fangchao |
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Sun, Yigang |
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numerical simulation of micro-element cutting and milling force prediction in micro ball-end milling |
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Numerical simulation of micro-element cutting and milling force prediction in micro ball-end milling |
| abstract |
Abstract In order to better analyze and control the micro milling process of micro ball-end milling cutter, a method combining finite element method (FEM) and regression analysis is proposed to simulate and analyze the micro cutting process of cutting edge micro-element at different axial height positions to achieve micro milling force prediction. Combining cutting edge curve equations and actual measurements establish an accurate micro ball-end milling cutter model, and discrete along the axial direction of the cutter to obtain multiple sets of cutting edge micro-element of equal thickness. In this study, a workpiece micro-element model corresponding to the axial height position of the cutting edge micro-element is established based on the actual cycloidal motion trajectory during the micro milling of the cutting edge. Finite element simulation of single-edge bevel cutting of cutting micro-elements is implemented. Based on the micro cutting force data obtained from the micro cutting simulation, regression analysis is used to obtain the cutting edge micro-element unit cutting force related to axial height and cutter rotation angle for a certain amount of feed per tooth, and then the integral summation is used to achieve the micro milling force prediction. A comparative analysis of the full slot micro milling experiments shows that the predicted micro milling forces are in good agreement with the measured values, which directly verifies the correctness and reliability of the cutting edge micro-element cutting numerical simulation and micro milling force prediction method in the paper. © The Author(s), under exclusive licence to Springer-Verlag London Ltd., part of Springer Nature 2023. Springer Nature or its licensor (e.g. a society or other partner) holds exclusive rights to this article under a publishing agreement with the author(s) or other rightsholder(s); author self-archiving of the accepted manuscript version of this article is solely governed by the terms of such publishing agreement and applicable law. |
| abstractGer |
Abstract In order to better analyze and control the micro milling process of micro ball-end milling cutter, a method combining finite element method (FEM) and regression analysis is proposed to simulate and analyze the micro cutting process of cutting edge micro-element at different axial height positions to achieve micro milling force prediction. Combining cutting edge curve equations and actual measurements establish an accurate micro ball-end milling cutter model, and discrete along the axial direction of the cutter to obtain multiple sets of cutting edge micro-element of equal thickness. In this study, a workpiece micro-element model corresponding to the axial height position of the cutting edge micro-element is established based on the actual cycloidal motion trajectory during the micro milling of the cutting edge. Finite element simulation of single-edge bevel cutting of cutting micro-elements is implemented. Based on the micro cutting force data obtained from the micro cutting simulation, regression analysis is used to obtain the cutting edge micro-element unit cutting force related to axial height and cutter rotation angle for a certain amount of feed per tooth, and then the integral summation is used to achieve the micro milling force prediction. A comparative analysis of the full slot micro milling experiments shows that the predicted micro milling forces are in good agreement with the measured values, which directly verifies the correctness and reliability of the cutting edge micro-element cutting numerical simulation and micro milling force prediction method in the paper. © The Author(s), under exclusive licence to Springer-Verlag London Ltd., part of Springer Nature 2023. Springer Nature or its licensor (e.g. a society or other partner) holds exclusive rights to this article under a publishing agreement with the author(s) or other rightsholder(s); author self-archiving of the accepted manuscript version of this article is solely governed by the terms of such publishing agreement and applicable law. |
| abstract_unstemmed |
Abstract In order to better analyze and control the micro milling process of micro ball-end milling cutter, a method combining finite element method (FEM) and regression analysis is proposed to simulate and analyze the micro cutting process of cutting edge micro-element at different axial height positions to achieve micro milling force prediction. Combining cutting edge curve equations and actual measurements establish an accurate micro ball-end milling cutter model, and discrete along the axial direction of the cutter to obtain multiple sets of cutting edge micro-element of equal thickness. In this study, a workpiece micro-element model corresponding to the axial height position of the cutting edge micro-element is established based on the actual cycloidal motion trajectory during the micro milling of the cutting edge. Finite element simulation of single-edge bevel cutting of cutting micro-elements is implemented. Based on the micro cutting force data obtained from the micro cutting simulation, regression analysis is used to obtain the cutting edge micro-element unit cutting force related to axial height and cutter rotation angle for a certain amount of feed per tooth, and then the integral summation is used to achieve the micro milling force prediction. A comparative analysis of the full slot micro milling experiments shows that the predicted micro milling forces are in good agreement with the measured values, which directly verifies the correctness and reliability of the cutting edge micro-element cutting numerical simulation and micro milling force prediction method in the paper. © The Author(s), under exclusive licence to Springer-Verlag London Ltd., part of Springer Nature 2023. Springer Nature or its licensor (e.g. a society or other partner) holds exclusive rights to this article under a publishing agreement with the author(s) or other rightsholder(s); author self-archiving of the accepted manuscript version of this article is solely governed by the terms of such publishing agreement and applicable law. |
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| title_short |
Numerical simulation of micro-element cutting and milling force prediction in micro ball-end milling |
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https://dx.doi.org/10.1007/s00170-023-10839-x |
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Hou, Shenghui Li, Baichun Yu, Hao Li, Xiaokun Liu, Yong He, Zhenpeng Yan, Fangchao |
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Hou, Shenghui Li, Baichun Yu, Hao Li, Xiaokun Liu, Yong He, Zhenpeng Yan, Fangchao |
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10.1007/s00170-023-10839-x |
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2024-07-04T01:09:56.315Z |
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| score |
7.3990126 |