Tool failure mechanisms and cutting performance analysis during high-feed milling of 508-III steel
Abstract 508-III steel has become one of the most viable materials for heavy nuclear reactor pressure vessels due to its excellent strength and fracture toughness. However, the poor machinability of 508-III steel requires the tool to withstand extremely high mechanical stress, thermal stress, and sh...
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| Autor*in: |
Li, Xuebing [verfasserIn] |
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| Format: |
E-Artikel |
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| Sprache: |
Englisch |
| Erschienen: |
2023 |
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© The Author(s), under exclusive licence to Springer-Verlag London Ltd., part of Springer Nature 2023. Springer Nature or its licensor (e.g. a society or other partner) holds exclusive rights to this article under a publishing agreement with the author(s) or other rightsholder(s); author self-archiving of the accepted manuscript version of this article is solely governed by the terms of such publishing agreement and applicable law. |
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| Übergeordnetes Werk: |
Enthalten in: The international journal of advanced manufacturing technology - London : Springer, 1985, 128(2023), 9-10 vom: 24. Aug., Seite 3921-3936 |
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| Übergeordnetes Werk: |
volume:128 ; year:2023 ; number:9-10 ; day:24 ; month:08 ; pages:3921-3936 |
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| DOI / URN: |
10.1007/s00170-023-12045-1 |
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SPR053182456 |
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| 520 | |a Abstract 508-III steel has become one of the most viable materials for heavy nuclear reactor pressure vessels due to its excellent strength and fracture toughness. However, the poor machinability of 508-III steel requires the tool to withstand extremely high mechanical stress, thermal stress, and shock during the cutting process, thereby accelerating tool failure and affecting machining efficiency. High-feed milling (HFM) is a novel rough machining technology that ensures machining efficiency and prolongs tool life. This paper aims to reveal tool failure mechanisms during HFM of 508-III steel and to indirectly evaluate the cutting performance of the HFM cutter in the context of cutting vibration and chip morphology. Dry milling experiments of 508-III steel were carried out using an HFM cutter with arc-shaped bottom edges. Experimental results show adhesion, oxidation, and diffusion are the primary tool wear mechanisms. The wear levels between each insert present significant differences, which can be explained by cutting-edge position deviations and unexpected tool movements. With the continuous accumulation of tool wear, the insert with the weakest cutting edge strength is broken, which can be attributed to the crack propagation near the cutting edge, hard spots, and the shedding of adhesive materials. When the feed per tooth is 0.8~1.0 mm, the whole milling process shows good stability, especially in the spindle direction. The chip morphology and color variations are closely related to tool wear, which can provide an essential basis for tool failure prediction. Graphical abstract | ||
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| 650 | 4 | |a Tool failure mechanisms |7 (dpeaa)DE-He213 | |
| 650 | 4 | |a Cutting vibration |7 (dpeaa)DE-He213 | |
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| 700 | 1 | |a Yue, Caixu |4 aut | |
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10.1007/s00170-023-12045-1 doi (DE-627)SPR053182456 (SPR)s00170-023-12045-1-e DE-627 ger DE-627 rakwb eng Li, Xuebing verfasserin aut Tool failure mechanisms and cutting performance analysis during high-feed milling of 508-III steel 2023 Text txt rdacontent Computermedien c rdamedia Online-Ressource cr rdacarrier © The Author(s), under exclusive licence to Springer-Verlag London Ltd., part of Springer Nature 2023. Springer Nature or its licensor (e.g. a society or other partner) holds exclusive rights to this article under a publishing agreement with the author(s) or other rightsholder(s); author self-archiving of the accepted manuscript version of this article is solely governed by the terms of such publishing agreement and applicable law. Abstract 508-III steel has become one of the most viable materials for heavy nuclear reactor pressure vessels due to its excellent strength and fracture toughness. However, the poor machinability of 508-III steel requires the tool to withstand extremely high mechanical stress, thermal stress, and shock during the cutting process, thereby accelerating tool failure and affecting machining efficiency. High-feed milling (HFM) is a novel rough machining technology that ensures machining efficiency and prolongs tool life. This paper aims to reveal tool failure mechanisms during HFM of 508-III steel and to indirectly evaluate the cutting performance of the HFM cutter in the context of cutting vibration and chip morphology. Dry milling experiments of 508-III steel were carried out using an HFM cutter with arc-shaped bottom edges. Experimental results show adhesion, oxidation, and diffusion are the primary tool wear mechanisms. The wear levels between each insert present significant differences, which can be explained by cutting-edge position deviations and unexpected tool movements. With the continuous accumulation of tool wear, the insert with the weakest cutting edge strength is broken, which can be attributed to the crack propagation near the cutting edge, hard spots, and the shedding of adhesive materials. When the feed per tooth is 0.8~1.0 mm, the whole milling process shows good stability, especially in the spindle direction. The chip morphology and color variations are closely related to tool wear, which can provide an essential basis for tool failure prediction. Graphical abstract High-feed milling (dpeaa)DE-He213 508-III steel (dpeaa)DE-He213 Tool wear (dpeaa)DE-He213 Tool failure mechanisms (dpeaa)DE-He213 Cutting vibration (dpeaa)DE-He213 Chip morphology (dpeaa)DE-He213 Liu, Xianli aut Yue, Caixu aut Enthalten in The international journal of advanced manufacturing technology London : Springer, 1985 128(2023), 9-10 vom: 24. Aug., Seite 3921-3936 (DE-627)270127712 (DE-600)1476510-X 1433-3015 nnns volume:128 year:2023 number:9-10 day:24 month:08 pages:3921-3936 https://dx.doi.org/10.1007/s00170-023-12045-1 lizenzpflichtig Volltext GBV_USEFLAG_A SYSFLAG_A GBV_SPRINGER GBV_ILN_11 GBV_ILN_20 GBV_ILN_22 GBV_ILN_23 GBV_ILN_24 GBV_ILN_31 GBV_ILN_32 GBV_ILN_39 GBV_ILN_40 GBV_ILN_60 GBV_ILN_62 GBV_ILN_63 GBV_ILN_69 GBV_ILN_70 GBV_ILN_73 GBV_ILN_74 GBV_ILN_90 GBV_ILN_95 GBV_ILN_100 GBV_ILN_105 GBV_ILN_110 GBV_ILN_120 GBV_ILN_138 GBV_ILN_150 GBV_ILN_151 GBV_ILN_152 GBV_ILN_161 GBV_ILN_170 GBV_ILN_171 GBV_ILN_187 GBV_ILN_206 GBV_ILN_213 GBV_ILN_224 GBV_ILN_230 GBV_ILN_250 GBV_ILN_281 GBV_ILN_285 GBV_ILN_293 GBV_ILN_370 GBV_ILN_602 GBV_ILN_636 GBV_ILN_702 GBV_ILN_2001 GBV_ILN_2003 GBV_ILN_2004 GBV_ILN_2005 GBV_ILN_2006 GBV_ILN_2007 GBV_ILN_2008 GBV_ILN_2009 GBV_ILN_2010 GBV_ILN_2011 GBV_ILN_2014 GBV_ILN_2015 GBV_ILN_2020 GBV_ILN_2021 GBV_ILN_2025 GBV_ILN_2026 GBV_ILN_2027 GBV_ILN_2031 GBV_ILN_2034 GBV_ILN_2037 GBV_ILN_2038 GBV_ILN_2039 GBV_ILN_2044 GBV_ILN_2048 GBV_ILN_2049 GBV_ILN_2050 GBV_ILN_2055 GBV_ILN_2056 GBV_ILN_2057 GBV_ILN_2059 GBV_ILN_2061 GBV_ILN_2064 GBV_ILN_2065 GBV_ILN_2068 GBV_ILN_2088 GBV_ILN_2093 GBV_ILN_2106 GBV_ILN_2107 GBV_ILN_2108 GBV_ILN_2110 GBV_ILN_2111 GBV_ILN_2112 GBV_ILN_2113 GBV_ILN_2118 GBV_ILN_2119 GBV_ILN_2122 GBV_ILN_2129 GBV_ILN_2143 GBV_ILN_2144 GBV_ILN_2147 GBV_ILN_2148 GBV_ILN_2152 GBV_ILN_2153 GBV_ILN_2188 GBV_ILN_2190 GBV_ILN_2232 GBV_ILN_2336 GBV_ILN_2446 GBV_ILN_2470 GBV_ILN_2472 GBV_ILN_2507 GBV_ILN_2522 GBV_ILN_2548 GBV_ILN_4035 GBV_ILN_4037 GBV_ILN_4046 GBV_ILN_4112 GBV_ILN_4125 GBV_ILN_4126 GBV_ILN_4242 GBV_ILN_4246 GBV_ILN_4249 GBV_ILN_4251 GBV_ILN_4305 GBV_ILN_4306 GBV_ILN_4307 GBV_ILN_4313 GBV_ILN_4322 GBV_ILN_4323 GBV_ILN_4324 GBV_ILN_4325 GBV_ILN_4326 GBV_ILN_4328 GBV_ILN_4333 GBV_ILN_4334 GBV_ILN_4335 GBV_ILN_4336 GBV_ILN_4338 GBV_ILN_4393 GBV_ILN_4700 AR 128 2023 9-10 24 08 3921-3936 |
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10.1007/s00170-023-12045-1 doi (DE-627)SPR053182456 (SPR)s00170-023-12045-1-e DE-627 ger DE-627 rakwb eng Li, Xuebing verfasserin aut Tool failure mechanisms and cutting performance analysis during high-feed milling of 508-III steel 2023 Text txt rdacontent Computermedien c rdamedia Online-Ressource cr rdacarrier © The Author(s), under exclusive licence to Springer-Verlag London Ltd., part of Springer Nature 2023. Springer Nature or its licensor (e.g. a society or other partner) holds exclusive rights to this article under a publishing agreement with the author(s) or other rightsholder(s); author self-archiving of the accepted manuscript version of this article is solely governed by the terms of such publishing agreement and applicable law. Abstract 508-III steel has become one of the most viable materials for heavy nuclear reactor pressure vessels due to its excellent strength and fracture toughness. However, the poor machinability of 508-III steel requires the tool to withstand extremely high mechanical stress, thermal stress, and shock during the cutting process, thereby accelerating tool failure and affecting machining efficiency. High-feed milling (HFM) is a novel rough machining technology that ensures machining efficiency and prolongs tool life. This paper aims to reveal tool failure mechanisms during HFM of 508-III steel and to indirectly evaluate the cutting performance of the HFM cutter in the context of cutting vibration and chip morphology. Dry milling experiments of 508-III steel were carried out using an HFM cutter with arc-shaped bottom edges. Experimental results show adhesion, oxidation, and diffusion are the primary tool wear mechanisms. The wear levels between each insert present significant differences, which can be explained by cutting-edge position deviations and unexpected tool movements. With the continuous accumulation of tool wear, the insert with the weakest cutting edge strength is broken, which can be attributed to the crack propagation near the cutting edge, hard spots, and the shedding of adhesive materials. When the feed per tooth is 0.8~1.0 mm, the whole milling process shows good stability, especially in the spindle direction. The chip morphology and color variations are closely related to tool wear, which can provide an essential basis for tool failure prediction. Graphical abstract High-feed milling (dpeaa)DE-He213 508-III steel (dpeaa)DE-He213 Tool wear (dpeaa)DE-He213 Tool failure mechanisms (dpeaa)DE-He213 Cutting vibration (dpeaa)DE-He213 Chip morphology (dpeaa)DE-He213 Liu, Xianli aut Yue, Caixu aut Enthalten in The international journal of advanced manufacturing technology London : Springer, 1985 128(2023), 9-10 vom: 24. Aug., Seite 3921-3936 (DE-627)270127712 (DE-600)1476510-X 1433-3015 nnns volume:128 year:2023 number:9-10 day:24 month:08 pages:3921-3936 https://dx.doi.org/10.1007/s00170-023-12045-1 lizenzpflichtig Volltext GBV_USEFLAG_A SYSFLAG_A GBV_SPRINGER GBV_ILN_11 GBV_ILN_20 GBV_ILN_22 GBV_ILN_23 GBV_ILN_24 GBV_ILN_31 GBV_ILN_32 GBV_ILN_39 GBV_ILN_40 GBV_ILN_60 GBV_ILN_62 GBV_ILN_63 GBV_ILN_69 GBV_ILN_70 GBV_ILN_73 GBV_ILN_74 GBV_ILN_90 GBV_ILN_95 GBV_ILN_100 GBV_ILN_105 GBV_ILN_110 GBV_ILN_120 GBV_ILN_138 GBV_ILN_150 GBV_ILN_151 GBV_ILN_152 GBV_ILN_161 GBV_ILN_170 GBV_ILN_171 GBV_ILN_187 GBV_ILN_206 GBV_ILN_213 GBV_ILN_224 GBV_ILN_230 GBV_ILN_250 GBV_ILN_281 GBV_ILN_285 GBV_ILN_293 GBV_ILN_370 GBV_ILN_602 GBV_ILN_636 GBV_ILN_702 GBV_ILN_2001 GBV_ILN_2003 GBV_ILN_2004 GBV_ILN_2005 GBV_ILN_2006 GBV_ILN_2007 GBV_ILN_2008 GBV_ILN_2009 GBV_ILN_2010 GBV_ILN_2011 GBV_ILN_2014 GBV_ILN_2015 GBV_ILN_2020 GBV_ILN_2021 GBV_ILN_2025 GBV_ILN_2026 GBV_ILN_2027 GBV_ILN_2031 GBV_ILN_2034 GBV_ILN_2037 GBV_ILN_2038 GBV_ILN_2039 GBV_ILN_2044 GBV_ILN_2048 GBV_ILN_2049 GBV_ILN_2050 GBV_ILN_2055 GBV_ILN_2056 GBV_ILN_2057 GBV_ILN_2059 GBV_ILN_2061 GBV_ILN_2064 GBV_ILN_2065 GBV_ILN_2068 GBV_ILN_2088 GBV_ILN_2093 GBV_ILN_2106 GBV_ILN_2107 GBV_ILN_2108 GBV_ILN_2110 GBV_ILN_2111 GBV_ILN_2112 GBV_ILN_2113 GBV_ILN_2118 GBV_ILN_2119 GBV_ILN_2122 GBV_ILN_2129 GBV_ILN_2143 GBV_ILN_2144 GBV_ILN_2147 GBV_ILN_2148 GBV_ILN_2152 GBV_ILN_2153 GBV_ILN_2188 GBV_ILN_2190 GBV_ILN_2232 GBV_ILN_2336 GBV_ILN_2446 GBV_ILN_2470 GBV_ILN_2472 GBV_ILN_2507 GBV_ILN_2522 GBV_ILN_2548 GBV_ILN_4035 GBV_ILN_4037 GBV_ILN_4046 GBV_ILN_4112 GBV_ILN_4125 GBV_ILN_4126 GBV_ILN_4242 GBV_ILN_4246 GBV_ILN_4249 GBV_ILN_4251 GBV_ILN_4305 GBV_ILN_4306 GBV_ILN_4307 GBV_ILN_4313 GBV_ILN_4322 GBV_ILN_4323 GBV_ILN_4324 GBV_ILN_4325 GBV_ILN_4326 GBV_ILN_4328 GBV_ILN_4333 GBV_ILN_4334 GBV_ILN_4335 GBV_ILN_4336 GBV_ILN_4338 GBV_ILN_4393 GBV_ILN_4700 AR 128 2023 9-10 24 08 3921-3936 |
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10.1007/s00170-023-12045-1 doi (DE-627)SPR053182456 (SPR)s00170-023-12045-1-e DE-627 ger DE-627 rakwb eng Li, Xuebing verfasserin aut Tool failure mechanisms and cutting performance analysis during high-feed milling of 508-III steel 2023 Text txt rdacontent Computermedien c rdamedia Online-Ressource cr rdacarrier © The Author(s), under exclusive licence to Springer-Verlag London Ltd., part of Springer Nature 2023. Springer Nature or its licensor (e.g. a society or other partner) holds exclusive rights to this article under a publishing agreement with the author(s) or other rightsholder(s); author self-archiving of the accepted manuscript version of this article is solely governed by the terms of such publishing agreement and applicable law. Abstract 508-III steel has become one of the most viable materials for heavy nuclear reactor pressure vessels due to its excellent strength and fracture toughness. However, the poor machinability of 508-III steel requires the tool to withstand extremely high mechanical stress, thermal stress, and shock during the cutting process, thereby accelerating tool failure and affecting machining efficiency. High-feed milling (HFM) is a novel rough machining technology that ensures machining efficiency and prolongs tool life. This paper aims to reveal tool failure mechanisms during HFM of 508-III steel and to indirectly evaluate the cutting performance of the HFM cutter in the context of cutting vibration and chip morphology. Dry milling experiments of 508-III steel were carried out using an HFM cutter with arc-shaped bottom edges. Experimental results show adhesion, oxidation, and diffusion are the primary tool wear mechanisms. The wear levels between each insert present significant differences, which can be explained by cutting-edge position deviations and unexpected tool movements. With the continuous accumulation of tool wear, the insert with the weakest cutting edge strength is broken, which can be attributed to the crack propagation near the cutting edge, hard spots, and the shedding of adhesive materials. When the feed per tooth is 0.8~1.0 mm, the whole milling process shows good stability, especially in the spindle direction. The chip morphology and color variations are closely related to tool wear, which can provide an essential basis for tool failure prediction. Graphical abstract High-feed milling (dpeaa)DE-He213 508-III steel (dpeaa)DE-He213 Tool wear (dpeaa)DE-He213 Tool failure mechanisms (dpeaa)DE-He213 Cutting vibration (dpeaa)DE-He213 Chip morphology (dpeaa)DE-He213 Liu, Xianli aut Yue, Caixu aut Enthalten in The international journal of advanced manufacturing technology London : Springer, 1985 128(2023), 9-10 vom: 24. Aug., Seite 3921-3936 (DE-627)270127712 (DE-600)1476510-X 1433-3015 nnns volume:128 year:2023 number:9-10 day:24 month:08 pages:3921-3936 https://dx.doi.org/10.1007/s00170-023-12045-1 lizenzpflichtig Volltext GBV_USEFLAG_A SYSFLAG_A GBV_SPRINGER GBV_ILN_11 GBV_ILN_20 GBV_ILN_22 GBV_ILN_23 GBV_ILN_24 GBV_ILN_31 GBV_ILN_32 GBV_ILN_39 GBV_ILN_40 GBV_ILN_60 GBV_ILN_62 GBV_ILN_63 GBV_ILN_69 GBV_ILN_70 GBV_ILN_73 GBV_ILN_74 GBV_ILN_90 GBV_ILN_95 GBV_ILN_100 GBV_ILN_105 GBV_ILN_110 GBV_ILN_120 GBV_ILN_138 GBV_ILN_150 GBV_ILN_151 GBV_ILN_152 GBV_ILN_161 GBV_ILN_170 GBV_ILN_171 GBV_ILN_187 GBV_ILN_206 GBV_ILN_213 GBV_ILN_224 GBV_ILN_230 GBV_ILN_250 GBV_ILN_281 GBV_ILN_285 GBV_ILN_293 GBV_ILN_370 GBV_ILN_602 GBV_ILN_636 GBV_ILN_702 GBV_ILN_2001 GBV_ILN_2003 GBV_ILN_2004 GBV_ILN_2005 GBV_ILN_2006 GBV_ILN_2007 GBV_ILN_2008 GBV_ILN_2009 GBV_ILN_2010 GBV_ILN_2011 GBV_ILN_2014 GBV_ILN_2015 GBV_ILN_2020 GBV_ILN_2021 GBV_ILN_2025 GBV_ILN_2026 GBV_ILN_2027 GBV_ILN_2031 GBV_ILN_2034 GBV_ILN_2037 GBV_ILN_2038 GBV_ILN_2039 GBV_ILN_2044 GBV_ILN_2048 GBV_ILN_2049 GBV_ILN_2050 GBV_ILN_2055 GBV_ILN_2056 GBV_ILN_2057 GBV_ILN_2059 GBV_ILN_2061 GBV_ILN_2064 GBV_ILN_2065 GBV_ILN_2068 GBV_ILN_2088 GBV_ILN_2093 GBV_ILN_2106 GBV_ILN_2107 GBV_ILN_2108 GBV_ILN_2110 GBV_ILN_2111 GBV_ILN_2112 GBV_ILN_2113 GBV_ILN_2118 GBV_ILN_2119 GBV_ILN_2122 GBV_ILN_2129 GBV_ILN_2143 GBV_ILN_2144 GBV_ILN_2147 GBV_ILN_2148 GBV_ILN_2152 GBV_ILN_2153 GBV_ILN_2188 GBV_ILN_2190 GBV_ILN_2232 GBV_ILN_2336 GBV_ILN_2446 GBV_ILN_2470 GBV_ILN_2472 GBV_ILN_2507 GBV_ILN_2522 GBV_ILN_2548 GBV_ILN_4035 GBV_ILN_4037 GBV_ILN_4046 GBV_ILN_4112 GBV_ILN_4125 GBV_ILN_4126 GBV_ILN_4242 GBV_ILN_4246 GBV_ILN_4249 GBV_ILN_4251 GBV_ILN_4305 GBV_ILN_4306 GBV_ILN_4307 GBV_ILN_4313 GBV_ILN_4322 GBV_ILN_4323 GBV_ILN_4324 GBV_ILN_4325 GBV_ILN_4326 GBV_ILN_4328 GBV_ILN_4333 GBV_ILN_4334 GBV_ILN_4335 GBV_ILN_4336 GBV_ILN_4338 GBV_ILN_4393 GBV_ILN_4700 AR 128 2023 9-10 24 08 3921-3936 |
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10.1007/s00170-023-12045-1 doi (DE-627)SPR053182456 (SPR)s00170-023-12045-1-e DE-627 ger DE-627 rakwb eng Li, Xuebing verfasserin aut Tool failure mechanisms and cutting performance analysis during high-feed milling of 508-III steel 2023 Text txt rdacontent Computermedien c rdamedia Online-Ressource cr rdacarrier © The Author(s), under exclusive licence to Springer-Verlag London Ltd., part of Springer Nature 2023. Springer Nature or its licensor (e.g. a society or other partner) holds exclusive rights to this article under a publishing agreement with the author(s) or other rightsholder(s); author self-archiving of the accepted manuscript version of this article is solely governed by the terms of such publishing agreement and applicable law. Abstract 508-III steel has become one of the most viable materials for heavy nuclear reactor pressure vessels due to its excellent strength and fracture toughness. However, the poor machinability of 508-III steel requires the tool to withstand extremely high mechanical stress, thermal stress, and shock during the cutting process, thereby accelerating tool failure and affecting machining efficiency. High-feed milling (HFM) is a novel rough machining technology that ensures machining efficiency and prolongs tool life. This paper aims to reveal tool failure mechanisms during HFM of 508-III steel and to indirectly evaluate the cutting performance of the HFM cutter in the context of cutting vibration and chip morphology. Dry milling experiments of 508-III steel were carried out using an HFM cutter with arc-shaped bottom edges. Experimental results show adhesion, oxidation, and diffusion are the primary tool wear mechanisms. The wear levels between each insert present significant differences, which can be explained by cutting-edge position deviations and unexpected tool movements. With the continuous accumulation of tool wear, the insert with the weakest cutting edge strength is broken, which can be attributed to the crack propagation near the cutting edge, hard spots, and the shedding of adhesive materials. When the feed per tooth is 0.8~1.0 mm, the whole milling process shows good stability, especially in the spindle direction. The chip morphology and color variations are closely related to tool wear, which can provide an essential basis for tool failure prediction. Graphical abstract High-feed milling (dpeaa)DE-He213 508-III steel (dpeaa)DE-He213 Tool wear (dpeaa)DE-He213 Tool failure mechanisms (dpeaa)DE-He213 Cutting vibration (dpeaa)DE-He213 Chip morphology (dpeaa)DE-He213 Liu, Xianli aut Yue, Caixu aut Enthalten in The international journal of advanced manufacturing technology London : Springer, 1985 128(2023), 9-10 vom: 24. Aug., Seite 3921-3936 (DE-627)270127712 (DE-600)1476510-X 1433-3015 nnns volume:128 year:2023 number:9-10 day:24 month:08 pages:3921-3936 https://dx.doi.org/10.1007/s00170-023-12045-1 lizenzpflichtig Volltext GBV_USEFLAG_A SYSFLAG_A GBV_SPRINGER GBV_ILN_11 GBV_ILN_20 GBV_ILN_22 GBV_ILN_23 GBV_ILN_24 GBV_ILN_31 GBV_ILN_32 GBV_ILN_39 GBV_ILN_40 GBV_ILN_60 GBV_ILN_62 GBV_ILN_63 GBV_ILN_69 GBV_ILN_70 GBV_ILN_73 GBV_ILN_74 GBV_ILN_90 GBV_ILN_95 GBV_ILN_100 GBV_ILN_105 GBV_ILN_110 GBV_ILN_120 GBV_ILN_138 GBV_ILN_150 GBV_ILN_151 GBV_ILN_152 GBV_ILN_161 GBV_ILN_170 GBV_ILN_171 GBV_ILN_187 GBV_ILN_206 GBV_ILN_213 GBV_ILN_224 GBV_ILN_230 GBV_ILN_250 GBV_ILN_281 GBV_ILN_285 GBV_ILN_293 GBV_ILN_370 GBV_ILN_602 GBV_ILN_636 GBV_ILN_702 GBV_ILN_2001 GBV_ILN_2003 GBV_ILN_2004 GBV_ILN_2005 GBV_ILN_2006 GBV_ILN_2007 GBV_ILN_2008 GBV_ILN_2009 GBV_ILN_2010 GBV_ILN_2011 GBV_ILN_2014 GBV_ILN_2015 GBV_ILN_2020 GBV_ILN_2021 GBV_ILN_2025 GBV_ILN_2026 GBV_ILN_2027 GBV_ILN_2031 GBV_ILN_2034 GBV_ILN_2037 GBV_ILN_2038 GBV_ILN_2039 GBV_ILN_2044 GBV_ILN_2048 GBV_ILN_2049 GBV_ILN_2050 GBV_ILN_2055 GBV_ILN_2056 GBV_ILN_2057 GBV_ILN_2059 GBV_ILN_2061 GBV_ILN_2064 GBV_ILN_2065 GBV_ILN_2068 GBV_ILN_2088 GBV_ILN_2093 GBV_ILN_2106 GBV_ILN_2107 GBV_ILN_2108 GBV_ILN_2110 GBV_ILN_2111 GBV_ILN_2112 GBV_ILN_2113 GBV_ILN_2118 GBV_ILN_2119 GBV_ILN_2122 GBV_ILN_2129 GBV_ILN_2143 GBV_ILN_2144 GBV_ILN_2147 GBV_ILN_2148 GBV_ILN_2152 GBV_ILN_2153 GBV_ILN_2188 GBV_ILN_2190 GBV_ILN_2232 GBV_ILN_2336 GBV_ILN_2446 GBV_ILN_2470 GBV_ILN_2472 GBV_ILN_2507 GBV_ILN_2522 GBV_ILN_2548 GBV_ILN_4035 GBV_ILN_4037 GBV_ILN_4046 GBV_ILN_4112 GBV_ILN_4125 GBV_ILN_4126 GBV_ILN_4242 GBV_ILN_4246 GBV_ILN_4249 GBV_ILN_4251 GBV_ILN_4305 GBV_ILN_4306 GBV_ILN_4307 GBV_ILN_4313 GBV_ILN_4322 GBV_ILN_4323 GBV_ILN_4324 GBV_ILN_4325 GBV_ILN_4326 GBV_ILN_4328 GBV_ILN_4333 GBV_ILN_4334 GBV_ILN_4335 GBV_ILN_4336 GBV_ILN_4338 GBV_ILN_4393 GBV_ILN_4700 AR 128 2023 9-10 24 08 3921-3936 |
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10.1007/s00170-023-12045-1 doi (DE-627)SPR053182456 (SPR)s00170-023-12045-1-e DE-627 ger DE-627 rakwb eng Li, Xuebing verfasserin aut Tool failure mechanisms and cutting performance analysis during high-feed milling of 508-III steel 2023 Text txt rdacontent Computermedien c rdamedia Online-Ressource cr rdacarrier © The Author(s), under exclusive licence to Springer-Verlag London Ltd., part of Springer Nature 2023. Springer Nature or its licensor (e.g. a society or other partner) holds exclusive rights to this article under a publishing agreement with the author(s) or other rightsholder(s); author self-archiving of the accepted manuscript version of this article is solely governed by the terms of such publishing agreement and applicable law. Abstract 508-III steel has become one of the most viable materials for heavy nuclear reactor pressure vessels due to its excellent strength and fracture toughness. However, the poor machinability of 508-III steel requires the tool to withstand extremely high mechanical stress, thermal stress, and shock during the cutting process, thereby accelerating tool failure and affecting machining efficiency. High-feed milling (HFM) is a novel rough machining technology that ensures machining efficiency and prolongs tool life. This paper aims to reveal tool failure mechanisms during HFM of 508-III steel and to indirectly evaluate the cutting performance of the HFM cutter in the context of cutting vibration and chip morphology. Dry milling experiments of 508-III steel were carried out using an HFM cutter with arc-shaped bottom edges. Experimental results show adhesion, oxidation, and diffusion are the primary tool wear mechanisms. The wear levels between each insert present significant differences, which can be explained by cutting-edge position deviations and unexpected tool movements. With the continuous accumulation of tool wear, the insert with the weakest cutting edge strength is broken, which can be attributed to the crack propagation near the cutting edge, hard spots, and the shedding of adhesive materials. When the feed per tooth is 0.8~1.0 mm, the whole milling process shows good stability, especially in the spindle direction. The chip morphology and color variations are closely related to tool wear, which can provide an essential basis for tool failure prediction. Graphical abstract High-feed milling (dpeaa)DE-He213 508-III steel (dpeaa)DE-He213 Tool wear (dpeaa)DE-He213 Tool failure mechanisms (dpeaa)DE-He213 Cutting vibration (dpeaa)DE-He213 Chip morphology (dpeaa)DE-He213 Liu, Xianli aut Yue, Caixu aut Enthalten in The international journal of advanced manufacturing technology London : Springer, 1985 128(2023), 9-10 vom: 24. Aug., Seite 3921-3936 (DE-627)270127712 (DE-600)1476510-X 1433-3015 nnns volume:128 year:2023 number:9-10 day:24 month:08 pages:3921-3936 https://dx.doi.org/10.1007/s00170-023-12045-1 lizenzpflichtig Volltext GBV_USEFLAG_A SYSFLAG_A GBV_SPRINGER GBV_ILN_11 GBV_ILN_20 GBV_ILN_22 GBV_ILN_23 GBV_ILN_24 GBV_ILN_31 GBV_ILN_32 GBV_ILN_39 GBV_ILN_40 GBV_ILN_60 GBV_ILN_62 GBV_ILN_63 GBV_ILN_69 GBV_ILN_70 GBV_ILN_73 GBV_ILN_74 GBV_ILN_90 GBV_ILN_95 GBV_ILN_100 GBV_ILN_105 GBV_ILN_110 GBV_ILN_120 GBV_ILN_138 GBV_ILN_150 GBV_ILN_151 GBV_ILN_152 GBV_ILN_161 GBV_ILN_170 GBV_ILN_171 GBV_ILN_187 GBV_ILN_206 GBV_ILN_213 GBV_ILN_224 GBV_ILN_230 GBV_ILN_250 GBV_ILN_281 GBV_ILN_285 GBV_ILN_293 GBV_ILN_370 GBV_ILN_602 GBV_ILN_636 GBV_ILN_702 GBV_ILN_2001 GBV_ILN_2003 GBV_ILN_2004 GBV_ILN_2005 GBV_ILN_2006 GBV_ILN_2007 GBV_ILN_2008 GBV_ILN_2009 GBV_ILN_2010 GBV_ILN_2011 GBV_ILN_2014 GBV_ILN_2015 GBV_ILN_2020 GBV_ILN_2021 GBV_ILN_2025 GBV_ILN_2026 GBV_ILN_2027 GBV_ILN_2031 GBV_ILN_2034 GBV_ILN_2037 GBV_ILN_2038 GBV_ILN_2039 GBV_ILN_2044 GBV_ILN_2048 GBV_ILN_2049 GBV_ILN_2050 GBV_ILN_2055 GBV_ILN_2056 GBV_ILN_2057 GBV_ILN_2059 GBV_ILN_2061 GBV_ILN_2064 GBV_ILN_2065 GBV_ILN_2068 GBV_ILN_2088 GBV_ILN_2093 GBV_ILN_2106 GBV_ILN_2107 GBV_ILN_2108 GBV_ILN_2110 GBV_ILN_2111 GBV_ILN_2112 GBV_ILN_2113 GBV_ILN_2118 GBV_ILN_2119 GBV_ILN_2122 GBV_ILN_2129 GBV_ILN_2143 GBV_ILN_2144 GBV_ILN_2147 GBV_ILN_2148 GBV_ILN_2152 GBV_ILN_2153 GBV_ILN_2188 GBV_ILN_2190 GBV_ILN_2232 GBV_ILN_2336 GBV_ILN_2446 GBV_ILN_2470 GBV_ILN_2472 GBV_ILN_2507 GBV_ILN_2522 GBV_ILN_2548 GBV_ILN_4035 GBV_ILN_4037 GBV_ILN_4046 GBV_ILN_4112 GBV_ILN_4125 GBV_ILN_4126 GBV_ILN_4242 GBV_ILN_4246 GBV_ILN_4249 GBV_ILN_4251 GBV_ILN_4305 GBV_ILN_4306 GBV_ILN_4307 GBV_ILN_4313 GBV_ILN_4322 GBV_ILN_4323 GBV_ILN_4324 GBV_ILN_4325 GBV_ILN_4326 GBV_ILN_4328 GBV_ILN_4333 GBV_ILN_4334 GBV_ILN_4335 GBV_ILN_4336 GBV_ILN_4338 GBV_ILN_4393 GBV_ILN_4700 AR 128 2023 9-10 24 08 3921-3936 |
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Springer Nature or its licensor (e.g. a society or other partner) holds exclusive rights to this article under a publishing agreement with the author(s) or other rightsholder(s); author self-archiving of the accepted manuscript version of this article is solely governed by the terms of such publishing agreement and applicable law.</subfield></datafield><datafield tag="520" ind1=" " ind2=" "><subfield code="a">Abstract 508-III steel has become one of the most viable materials for heavy nuclear reactor pressure vessels due to its excellent strength and fracture toughness. However, the poor machinability of 508-III steel requires the tool to withstand extremely high mechanical stress, thermal stress, and shock during the cutting process, thereby accelerating tool failure and affecting machining efficiency. High-feed milling (HFM) is a novel rough machining technology that ensures machining efficiency and prolongs tool life. This paper aims to reveal tool failure mechanisms during HFM of 508-III steel and to indirectly evaluate the cutting performance of the HFM cutter in the context of cutting vibration and chip morphology. Dry milling experiments of 508-III steel were carried out using an HFM cutter with arc-shaped bottom edges. Experimental results show adhesion, oxidation, and diffusion are the primary tool wear mechanisms. The wear levels between each insert present significant differences, which can be explained by cutting-edge position deviations and unexpected tool movements. With the continuous accumulation of tool wear, the insert with the weakest cutting edge strength is broken, which can be attributed to the crack propagation near the cutting edge, hard spots, and the shedding of adhesive materials. When the feed per tooth is 0.8~1.0 mm, the whole milling process shows good stability, especially in the spindle direction. The chip morphology and color variations are closely related to tool wear, which can provide an essential basis for tool failure prediction. 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Li, Xuebing |
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Li, Xuebing misc High-feed milling misc 508-III steel misc Tool wear misc Tool failure mechanisms misc Cutting vibration misc Chip morphology Tool failure mechanisms and cutting performance analysis during high-feed milling of 508-III steel |
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Tool failure mechanisms and cutting performance analysis during high-feed milling of 508-III steel High-feed milling (dpeaa)DE-He213 508-III steel (dpeaa)DE-He213 Tool wear (dpeaa)DE-He213 Tool failure mechanisms (dpeaa)DE-He213 Cutting vibration (dpeaa)DE-He213 Chip morphology (dpeaa)DE-He213 |
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tool failure mechanisms and cutting performance analysis during high-feed milling of 508-iii steel |
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Tool failure mechanisms and cutting performance analysis during high-feed milling of 508-III steel |
| abstract |
Abstract 508-III steel has become one of the most viable materials for heavy nuclear reactor pressure vessels due to its excellent strength and fracture toughness. However, the poor machinability of 508-III steel requires the tool to withstand extremely high mechanical stress, thermal stress, and shock during the cutting process, thereby accelerating tool failure and affecting machining efficiency. High-feed milling (HFM) is a novel rough machining technology that ensures machining efficiency and prolongs tool life. This paper aims to reveal tool failure mechanisms during HFM of 508-III steel and to indirectly evaluate the cutting performance of the HFM cutter in the context of cutting vibration and chip morphology. Dry milling experiments of 508-III steel were carried out using an HFM cutter with arc-shaped bottom edges. Experimental results show adhesion, oxidation, and diffusion are the primary tool wear mechanisms. The wear levels between each insert present significant differences, which can be explained by cutting-edge position deviations and unexpected tool movements. With the continuous accumulation of tool wear, the insert with the weakest cutting edge strength is broken, which can be attributed to the crack propagation near the cutting edge, hard spots, and the shedding of adhesive materials. When the feed per tooth is 0.8~1.0 mm, the whole milling process shows good stability, especially in the spindle direction. The chip morphology and color variations are closely related to tool wear, which can provide an essential basis for tool failure prediction. Graphical abstract © The Author(s), under exclusive licence to Springer-Verlag London Ltd., part of Springer Nature 2023. Springer Nature or its licensor (e.g. a society or other partner) holds exclusive rights to this article under a publishing agreement with the author(s) or other rightsholder(s); author self-archiving of the accepted manuscript version of this article is solely governed by the terms of such publishing agreement and applicable law. |
| abstractGer |
Abstract 508-III steel has become one of the most viable materials for heavy nuclear reactor pressure vessels due to its excellent strength and fracture toughness. However, the poor machinability of 508-III steel requires the tool to withstand extremely high mechanical stress, thermal stress, and shock during the cutting process, thereby accelerating tool failure and affecting machining efficiency. High-feed milling (HFM) is a novel rough machining technology that ensures machining efficiency and prolongs tool life. This paper aims to reveal tool failure mechanisms during HFM of 508-III steel and to indirectly evaluate the cutting performance of the HFM cutter in the context of cutting vibration and chip morphology. Dry milling experiments of 508-III steel were carried out using an HFM cutter with arc-shaped bottom edges. Experimental results show adhesion, oxidation, and diffusion are the primary tool wear mechanisms. The wear levels between each insert present significant differences, which can be explained by cutting-edge position deviations and unexpected tool movements. With the continuous accumulation of tool wear, the insert with the weakest cutting edge strength is broken, which can be attributed to the crack propagation near the cutting edge, hard spots, and the shedding of adhesive materials. When the feed per tooth is 0.8~1.0 mm, the whole milling process shows good stability, especially in the spindle direction. The chip morphology and color variations are closely related to tool wear, which can provide an essential basis for tool failure prediction. Graphical abstract © The Author(s), under exclusive licence to Springer-Verlag London Ltd., part of Springer Nature 2023. Springer Nature or its licensor (e.g. a society or other partner) holds exclusive rights to this article under a publishing agreement with the author(s) or other rightsholder(s); author self-archiving of the accepted manuscript version of this article is solely governed by the terms of such publishing agreement and applicable law. |
| abstract_unstemmed |
Abstract 508-III steel has become one of the most viable materials for heavy nuclear reactor pressure vessels due to its excellent strength and fracture toughness. However, the poor machinability of 508-III steel requires the tool to withstand extremely high mechanical stress, thermal stress, and shock during the cutting process, thereby accelerating tool failure and affecting machining efficiency. High-feed milling (HFM) is a novel rough machining technology that ensures machining efficiency and prolongs tool life. This paper aims to reveal tool failure mechanisms during HFM of 508-III steel and to indirectly evaluate the cutting performance of the HFM cutter in the context of cutting vibration and chip morphology. Dry milling experiments of 508-III steel were carried out using an HFM cutter with arc-shaped bottom edges. Experimental results show adhesion, oxidation, and diffusion are the primary tool wear mechanisms. The wear levels between each insert present significant differences, which can be explained by cutting-edge position deviations and unexpected tool movements. With the continuous accumulation of tool wear, the insert with the weakest cutting edge strength is broken, which can be attributed to the crack propagation near the cutting edge, hard spots, and the shedding of adhesive materials. When the feed per tooth is 0.8~1.0 mm, the whole milling process shows good stability, especially in the spindle direction. The chip morphology and color variations are closely related to tool wear, which can provide an essential basis for tool failure prediction. Graphical abstract © The Author(s), under exclusive licence to Springer-Verlag London Ltd., part of Springer Nature 2023. Springer Nature or its licensor (e.g. a society or other partner) holds exclusive rights to this article under a publishing agreement with the author(s) or other rightsholder(s); author self-archiving of the accepted manuscript version of this article is solely governed by the terms of such publishing agreement and applicable law. |
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Tool failure mechanisms and cutting performance analysis during high-feed milling of 508-III steel |
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Liu, Xianli Yue, Caixu |
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| score |
7.3992786 |